X Series System Automation

Installation Guidelines

Installation
Guidelines

Ingersoll Rand Proprietary Information Slide 1 Version 03 – January 2013

 X Series System Automation
Installation Guidelines

Manuals and Part Numbers

• Manuals are Passport
 NA \ Aftermarket \ Controls \ Xi

• Part Numbers are inside each Manual

 Make sure you have the latest manuals!

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 X Series System Automation
Installation Guidelines

Use Commissioning Forms!

X4I Commissioning Form In the back of
Customer
Contact Customer Ref: Operator’s
Phone Internal Ref:
Manuals
Installation/Site Commission Date

Software Ser No. Commission Engineer

S01 Ct Real Time Clock Set

Comp #1 Manufacturer S01 PS Pressure Schedule Enable
Comp #1 Model/Type S01 AR Auto Restart Enable
psi cfm
Comp #1 Working Pressure psi/bar S01 RP Rotation Interval or Time
#1 kW VA Hz
Comp #1 Full Load Capacity cfm S01 TS Default Table T01 T02 T03

Comp #2 Manufacturer S02 P> Pressure Units bar psi kPa

Comp #2 Model/Type
psi cfm S02 NC Number of Compressors 1 2 3 4
#2 Comp #2 Working Pressure psi/bar
kW VA Hz S02 PM Maximum Pressure Alarm psi/bar
Comp #2 Full Load Capacity cfm
S02 CF Stop Control Function
S02 TO Tolerance
Comp #3 Manufacturer S02 DA Damping
psi cfm Comp #3 Model/Type S02 PC Pressure Change Time min
#3 kW VA Hz Comp #3 Working Pressure psi/bar S02 AI Auxiliary Input Function
Comp #3 Full Load Capacity cfm S02 AO Auxiliary Output Function

Comp #4 Manufacturer S03 1O Pressure Offset

psi cfm Comp #4 Model/Type S03 1R Pressure Range
#4 kW VA Hz Comp #4 Working Pressure psi/bar
Comp #4 Full Load Capacity cfm P02 PF Prefill Function !>X
P02 PT Prefill Time sec
P02 PP Prefill Pressure psi/bar
P02 01 Compressor #1 Prefill Function !
T01 PH High Pressure Set Point psi/bar P02 02 Compressor #2 Prefill Function !
T01 PL Low pressure Set Point psi/bar P02 03 Compressor #3 Prefill Function !
T01 Pm Minimum Pressure Alarm psi/bar P02 04 Compressor #4 Prefill Function !
T01 SQ Sequence Rotation Mode EHR FIFO TR VEC
T01 01 Comp #1 Priority C01 01 Compressor #1 Running Hours hrs
T01 02 Comp #2 Priority C01 02 Compressor #2 Running Hours hrs
T01 03 Comp #3 Priority C01 03 Compressor #3 Running Hours hrs
T01 04 Comp #4 Priority C01 04 Compressor #4 Running Hours hrs
T02 PH High Pressure Set Point psi/bar
C02 01 Compressor #1 Connection I-PCB V-PCB I-485 V-485
T02 PL Low pressure Set Point psi/bar
C02 Compressor #1 Start Time sec
T02 Pm Minimum Pressure Alarm psi/bar
C02 Compressor #1 Stop Time sec
T02 SQ Sequence Rotation Mode EHR FIFO TR VEC
T02 01 Comp #1 Priority
C02 02 Compressor #2 Connection I-PCB V-PCB I-485 V-485
T02 02 Comp #2 Priority
C02 Compressor #2 Start Time sec
T02 03 Comp #3 Priority
C02 Compressor #2 Stop Time sec
T02 04 Comp #4 Priority
C02 03 Compressor #3 Connection I-PCB V-PCB I-485 V-485
T03 PH High Pressure Set Point psi/bar
C02 Compressor #3 Start Time sec
T03 PL Low pressure Set Point psi/bar
C02 Compressor #3 Stop Time sec
T03 Pm Minimum Pressure Alarm psi/bar
T03 SQ Sequence Rotation Mode EHR FIFO TR VEC
C02 04 Compressor #4 Connection I-PCB V-PCB I-485 V-485
T03 01 Comp #1 Priority
T03 02 Comp #2 Priority
C02 Compressor #4 Start Time sec
T03 03 Comp #3 Priority
C02 Compressor #4 Stop Time sec
T03 04 Comp #4 Priority

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 X Series System Automation
Installation Guidelines

Application and Interconnect Guide

• For all Xi products NOTE: for Xe-M use Tech direct

Ingersoll Rand Proprietary Information Slide 4 Version 03 – January 2013

 X Series System Automation
Installation Guidelines

X4i Kit
• One X4i Controller and mounting hardware
• Four IR-PCBs and mounting hardware
• One 0-16 bar (0-232 psi) Pressure Transducer
• 100 meters (330 feet) of 0.75 mm2 (18 gauge) wire and tie wraps

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 X Series System Automation
Installation Guidelines

X4i Specifications
Dimensions 241mm x 291mm x 152mm
9.45” x 11.45” x 6.0”

Weight 6.4 kg (14 lb.)

24mm 238mm

Mounting Wall, 4x mounting screws

24mm

Enclosure IP65, NEMA 4

Power Supply 50 VA
188mm 236mm
230 VAC, +/- 10% (50 Hz)
115 VAC, +/- 10% (60 Hz)
8mm Ø
Control Power 24 Vdc

Temperature 0 to 46 C (32 to 115 F) 286mm

Humidity 0 to 95 % RH
non-condensing

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 X Series System Automation
Installation Guidelines

X4i Mounting Location

• 100 meters (330 feet) maximum from:
° Pressure Transducer
° Each Compressor’s IR-PCB

X4i

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 X Series System Automation
Installation Guidelines

X8i Hardware Kit

• One X8i Controller and mounting hardware
• Eight sets of mounting hardware (for IR-PCBs or
Gateways)
• One 0-16 bar (0-232 psi) Pressure Transducer
• 100 meters (330 feet) of 0.75 mm2 (18 gauge) wire
and tie wraps.
• Does not include IR-PCB’s, Gateways nor any
other Interface Boxes / Modules

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 X Series System Automation
Installation Guidelines

X8i Specifications
Dimensions 340mm x 241mm x 152mm
13.4” x 9.45” x 6.0”

Weight 7.5 kg (16.5 lb.)

Mounting Wall, 4x mounting screws

Enclosure IP65, NEMA 4

Power Supply 100 VA

230 VAC, +/- 10% (50 Hz)
115 VAC, +/- 10% (60 Hz)

Control Power 24 Vdc

Temperature 0 to 46 C (32 to 115 F)

Humidity 0 to 95 % RH
non-condensing

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 X Series System Automation
Installation Guidelines

X8i Mounting Location In X8i

Operator’s
Manual

Ingersoll Rand Proprietary Information Slide 10 Version 03 – January 2013

 X Series System Automation
Installation Guidelines

Power Supplies
• 115 or 230 VAC
° Terminal X04 must be configured

83
89
6

12 mm
6

4 x 4.5mm

BLUE BLACK

BROWN ORANGE

RED WHITE
GREEN VIOLET

10 32
1 2 3 4
X04 1 2 3 4

FH5 FH4 FH3 FH2

VOLTAGE SELECT
230V +-10%

230V
T3.15A

T1.0A
T1.6A
T1.6A

115V
115V +-10%
IEC T1.0A FH1
5x20mm
1 2 3 4
X03 X02
2 1 2
X01 12 mm
141 N E
L E
147
24Vac/2 24Vac/1
T1 S1 earthed isolated L N E

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 X Series System Automation
Installation Guidelines

Xi Controller Specifications
• 16 Bit Processor
• 1MB Flash EPROM
• 12 Bit A to D Converter
• 128 x 64 Backlit Monochrome LCD Display
• 24 VDC Powered
• 8 Digital Inputs, 6 Relay Outputs, 3 Analog Inputs

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 X Series System Automation
Installation Guidelines

Connections In Operator’s
Manuals
• X01 thru X04
° IR-PCB of each compressor
• X05
° Pressure Transducer
• X06 (X8i only)
° RS485 Network
 Connection for Xe-M, S3, IR-485
and IRv-485 gateways.
 NOTE: 27 and 29 are L1
 28 and 30 are L2
 Picture to right is incorrect
 Not for third party devices

• X07 and X08

° Auxiliary Input & Output
 Configurable (AI & AO, S02)

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 X Series System Automation
Installation Guidelines

X8i RS-485 Networks

• X06 on Terminal PCB
° RS485-1 Network
° Connection for Xe and S3
controllers as well as all
Interface Boxes(IR-485/IRv-
485) / Accessory Modules
° Not for third party devices

• X01 on XPM-LED
° RS485-2 Network
° Connection for EXP
Expansion Box only!
° Not for third party devices

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 X Series System Automation
Installation Guidelines

RS-485 Wiring
• 2 conductor shielded cable
° Belden 9841 or equivalent
° Preferably ran in grounded conduit away from high voltage

° L1 to L1 (Xi equivalent to A+ in RS485 half-duplex)

° L2 to L2 (Xi equivalent to B- in RS485 half-duplex)
° Shield grounded on Xi side only
 Connect shields together, BUT DON’T GROUND, when connecting
from one interface box to another

° Daisy-chain configuration
 Avoid Star Configurations 5

 Avoid Branch Configurations 3 4

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 X Series System Automation
Installation Guidelines

Pressure Transducer Location

• Must be common to all Compressors
P P
P

1 P
1
P P
1
P

2 2 2

1 2 3

° Pressure differential across clean-up equipment must be

considered
 Setup 1: System Pressure will change as differential does
 Setup 2 & 3: Each Compressor needs to have its own system for
high discharge pressure shutdown

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 X Series System Automation
Installation Guidelines

Pressure Transducer Connections

• Air Side:
° 0-16 bar (0-232 psi)
 Gauge
 Isolation Valve
 Drip Valve

• Wiring:
° 4-20 mA
 100 m (330 ft.) maximum
 Shield grounded on Panel side only

X05
-
26
25
+ +
4-20mA

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