MAJOR PROJECT

REPORT

JAIPUR NATIONAL UNIVERSITY

DEPARTMENT OF ENGINNERING AND TECHNOLOGY

Submitted By Submitted to
Ayush Singh- JNU-jpr-2019/00054 MR. Ravi Prakash Upadhyai
Chinmay Pandey-JNU-jpr-2019/00055
Om Sinha-JNU-jpr-2019/01305
Rahul Kumar Yadav-JNU-jpr-2019/00389
INJECTION MOLDING MACHINE

1. Injection molding machine, also known as injection machine, is a special

machine for manufacturing plastic products.
2. Most injection molding machines are mainly composed of two parts:
injection device and clamping unit.
3. The injection molding course requires the utilization of an injection
molding machine, raw plastic material, and a mold.
4. The injection molding machine melts the plastic which is then injected
into the mold. This molten plastic is then cooled and solidified to take the
shape of the final product.
INJECTION
MOULDING
MACHINE
 WHY
1. The total amount of plastic ever produced worldwide, until 2015, is estimated to be 8.3 billion tonnes.

2. Approximately 6.3 billion tonnes of this has been discarded as waste, of which around 79% has
accumulated in landfills or the natural environment, 12% was incinerated, and 9% has been recycled,
although only ~1% of all plastic has ever been recycled more than once.

3. Recycling is necessary because almost all plastic is non-biodegradable and thus builds-up in the
environment, where it can cause harm. For example, approximately 8 million tons of waste plastic enter
the Earth's oceans every year, causing damage to the aquatic ecosystem and forming large ocean
garbage patches.
1. Plastic recycling is the reprocessing of plastic waste into new products.
When performed correctly, this can reduce dependence on landfill,
conserve resources and protect the environment from plastic pollution and
greenhouse gas emissions. Although recycling rates are increasing, they
lag behind those of other recoverable materials, such as aluminum, glass
and paper.

2. The majority of plastic waste is made of thermosetting polymers,

which can be re-melted and reformed into new items in a practice known
as mechanical recycling.
Types Of Plastic
 FRONT VIEW

DESIGN
SIDE VIEW TOP VIEW
MACHINES USED
1.Drill Press
2.Welding Machine
3.Angle Grinder
4.Lathe Machine
5.Power Hacksaw Machine
MANUFACTURING
PROCESSES PERFORMED
1. Machining
2. Grinding
3. Welding
4. Assembling
5. Electronics
MAIN COMPONENTS
1. Hopper

2. Barrel

3. Nozzle
 PID Controller: The brains of the machine where desired temperature is set. It
will send power to the heaters until PV (point variable) matches the SV (set
value). It does this using readings from the thermocouple and the SSR.

 SSR: The Solid State Relay is an electronic ‘switch’ that opens and closes
depending on the signal it receives (from the PID).
 Thermocouple: Basically a thermometer.

 Band Heater: Heating element that fits around a pipe.

Pros Cons
Easy to manufacture Process can be tedious

Runs on 220V Only a small amount of waste

recycled

Relatively cheap

Batch production
APPLICATIONS

 Automotive Components

 Medical And Dental Products

 Toys

 Beverages

 Laboratory Equipments
Result
THANK YOU