Yogi Marta Hadi

PROGRAM STUDI TEKNIK METALURGI
FAKULTAS TEKNOLOGI MANUFAKTUR

UNIVERSITAS JENDERAL ACHMAD YANI
EFFECT OF 1100 ALUMINUM TEMPERATURE ON DEEP DRAWING

PROCESS PRODUCTS
Dr.Ir Iskandar Muda, M. Eng Pradoto Ambardi, S.T.,M.T Yogi Marta Hadi
NID. 0425116002 NID. 412122565 NIM 2613181070
Background
Sumber :
goodnewsfromindonesia.id
Studentlesson.com
2Fravimachines.com
Tekportal.net
Research Objective
Knowing and analyzing the influence of material

01 types on the shape capable properties carried out
at warm temperature
knowing and analyzing the effect of temperature

02 on microstructures on aluminum material 1100.
Knowing and analyzing the effect of the deep

03 drawing process on the hardness value of the
aluminum material 1100.
3
PROBLEM LIMITATION
1. The material used is Aluminium 1100 sheet plate.
2. Maximum thickness of the is Aluminium 1100 sheet plate used is 2mm..
3. Temperature variations used are 27 oC, 100 oC, 150oC, 200oC, 250oC, 300oC, 350oC.
4. Characterization :
A. Chemical composition testing.
B. Visual testing.
C. LDR calculation.
D. % depletion test.
E. Micro vickers hardness test.
F. Metallographic testing
G. Testing of Energy Dispersive X-Ray Spectroscopy (EDS) Examination Results.

4
Literature Review Aluminium AA1100

Pure aluminum, alloy 1100 (content 99% Al), is suitable for use for applications where good
shape capable properties are required and good corrosion resistance and high strength are not
needed. This type of aluminum has been widely used for cooking equipment architectural
components and food packaging.
composition(wt.%)
Elements
According to ASTM B209M
Aluminium 99
Magnesium 0,03
Silicon 0,95 Si+Fe
Iron 0,95 Si+Fe
Copper 0,05-0,20
Zinc 0,10
Titanium -
Manganese 0,05
Chromium -
Others 0,15
Sumber :
ASTM B209M “ Aluminium and Aluminium Alloy Sheet and Plate “ 5
Deep drawing
Deep drawing is a plate work process consisting of a combination process (tensile and compressive
forming). Deep drawing is a metal forming process in which the sheet metal is pushed by a punch into
the die cavity and formed into the desired shape
Sumber :
Singh, A., dkk (2018) Prediction of earing defect and deep drawing behavior of commercially pure titanium sheets using CPB06 anisotropy
yield theory.
Pandre, S., dkk. (2021). Determination of Warm deep drawing behavior of DP590 steel using numerical modeling and experimental process 6
window
The Relationship Between LDR And R-Value
Sumber :
Iskandar, N., Fitriyana, D. F., & Raharjo, F. A. (2018). Analisis Proses Drawing Untuk
7
Pembuatan Pedal Brake Sepeda Motor Roda Tiga Dengan Software Berbasis Fem
RESEARCH PROCESS PLANNING
No Material Temperature
27˚C
100˚C
150˚C
1 AA1100 200˚C
250˚C
300˚C
350˚C
8
Characterization
Hardness Vickers Metalografi SEM

ASTM E92 ASTM E 3 ASTM E986
9
Characterization
Spektrometri Visualisasi Distribusi Ketebalan

ASTM E415
10
Chemical composition testing

Composition (wt.%)
Elements Spectrometer Result According to ASTM
B209M
Al 98,7 99
Mg 0,027 0,03
Si 0,444 0,95 Si+Fe
Fe 0,456 0,95 Si+Fe
Cu 0,0547 0,05-0,20
Zn - 0,10
Ti - -
Mn - 0,05
Cr - -
Others - 0,15
11
Visual Testing
12
Visual Testing
13
Visual Testing
14
LDR calculation
1.663
1.662
Temperature
No D0(mm) D1(mm) LDR calculation
1.661 ˚C
1.66 1 27 ˚C 60 36,20 1,657
2 100 ˚C 60 36,15 1,659
1.659
3 150 ˚C 60 36,15 1,659
LDR
1.658
4 200 ˚C 60 36,10 1,662
1.657
5 250 ˚C 60 36,10 1,662
1.656 6 300 ˚C 60 36,10 1,662
1.655
7 350 ˚C 60 36,10 1,662
1.654
27˚C 100˚C 150˚C 200˚C 250˚C 300˚C 350˚C
15
% Depletion test
3.5
3 Depletion (%)
No Temperature Location
2.5 I II III
1 27˚C 0 0,666 0
2 2 100˚C 0,266 0,933 0,266
%Depletion
3 150˚C 0 1,8 0,266

1.5 4 200˚C 0 2 0,933
5 250˚C 0 2,666 1,133
1 6 300˚C 0 2,933 1,8
7 350˚C 0 3,333 2
0.5
0
I II III
16
Micro vickers hardness test
75
70
Hardness (HV)
65
No Temperature Location
I II III
60
1 27˚C 60,86 65,66 70,11
27˚C
100˚C 2 100˚C 55,84 57,22 60,29
Hardness (HV)
55
150˚C
200˚C 3 150˚C 52,57 53,51 55,39
50 250˚C 4 200˚C 49,87 51,19 52,61
300˚C
45
350˚C 5 250˚C 49,82 50,66 51,37
6 300˚C 44,26 45,45 46,95
40 7 350˚C 41,25 41,92 43,17
35
30
I II III
17
Metallographic testing
Temperature 27˚C
FeAl3 FeAl3
FeAl3
Matriks Al
18
Temperature 100˚C
FeAl3 FeAl3
FeAl3
Matriks Al
19
Temperature 150˚C
FeAl3
FeAl3
FeAl3 Matriks Al
20
Temperature 200˚C
FeAl3 FeAl3
FeAl3
Matriks Al
21
FeAl3
FeAl3
FeAl3
Matriks Al
22
FeAl3 FeAl3
FeAl3
Matriks Al
23
Temperature 350˚C
FeAl3
FeAl3
Matriks Al
FeAl3
24
Testing of Energy Dispersive X-Ray Spectroscopy (EDS) Examination Results

a b (a)Area 1
FeAl3 FeAl3
Image of SEM Examination Results (a) Image of SEM Examination Results With
Magnification of 500x (b) Image of SEM Examination Results With Magnification of 2000x
Weight Atomic
Element Net Int. Error % Kratio Z R A F
% %
MgK 1.22 1.38 14.99 8.73 0.0120 1.0443 0.9900 0.9036 1.0461
AlK 95.18 96.85 1103.65 2.32 0.9113 1.0046 0.9973 0.9517 1.0014
FeK 3.61 1.77 6.37 11.63 0.0329 0.8493 1.0509 0.9956 1.0801
EDS Selected area 1 and selected area 2 Examination Results Image at 2000x magnification 25
Hasil SEM-EDS
(b)Area 2
EDS Selected area 1 and selected area 2 Examination Results Image at 2000x
magnification
Element Weight % Atomic % Net Int. Error % Kratio Z R A F

AlK 99.34 99.68 1882.34 1.79 0.9892 1.0009 0.9995 0.9935 1.0013
FeK 0.66 0.32 1.85 62.80 0.0061 0.8458 1.0520 0.9954 1.0930
26
Conclusion
1. The deep drawing process with temperature variations there are defects in the resulting product, defects that occur, namely earing,
wrinkling, and scratch. Earing defects occur at temperatures of 27°C, 100°C, 150°C, 200°C, 250°C, 300°C and 350°C. Wrinkling
defects occur at temperatures of 200°C,250°C,300°C and scratch defects occur at temperatures of 100°C, 150°C, 200°C, 250°C,
300°C and 350°C.
2. The deep drawing process with temperature variations will affect the LDR value where the higher the temperature, the higher the
LDR value produced, the lowest LDR at 27 °C with a value of 1,657 and a high LDR value at temperatures of 200 °C,250 °C,300
°C and 350 °C.
3. The effect of temperature on %depletion in the deep drawing process experienced the lowest depletion at a temperature of 27 °C
by 0% at the bottom of the highest depletion at a temperature of 350 °C of 3.333% at the angle.
4. The effect of temperature on the hardness value where after the deep drawing process the lowest hardness value occurs at a
temperature of 350 °C at the base of 41.25 HV and the highest hardness value occurs at a temperature of 27 °C on the wall of
70.11 HV
5. The influence of temperature on the microstructure where the dissolution of the FeAl 3 phase occurs so that the higher the
temperature, the more soluble the FeAl3 phase will be. 27

Daftar Pustaka
Pandre, S., Morchhale, A., Kotkunde, N., Singh, S. K., Khanna, N., & Saxena, A. (2021). Determination of Warm deep drawing
behavior of DP590 steel using numerical modeling and experimental process window. Arabian Journal for Science and
Engineering, 46(12), 12537-12548.
Kotkunde, N., Badrish, A., Morchhale, A., Takalkar, P., & Singh, S. K. (2020). Warm deep drawing behavior of Inconel 625 alloy using
constitutive modelling and anisotropic yield criteria. International Journal of Material Forming, 13(3), 355-369.
Panicker, S. S., & Kumar Panda, S. (2017). Improvement in material flow during nonisothermal warm deep drawing of nonheat
treatable aluminum alloy sheets. Journal of Manufacturing Science and Engineering, 139(3), 031013.
Rajhi, W. (2019). Numerical Simulation of Damage on Warm Deep Drawing of Al 6061-T6 Aluminium Alloy. Engineering, Technology
& Applied Science Research, 9(5), 4830-4834.
Varandi, A. B. (2020). The non-isothermal hot deep drawing of AA5083 aluminum alloy. Mechanics & Industry, 21(1), 112.
Panicker, S. S., & Panda, S. K. (2021, April). Nonisothermal Warm Deep Drawing Behavior of Automotive Grade Aluminum Alloy
Sheets. In IOP Conference Series: Materials Science and Engineering (Vol. 1132, No. 1, p. 012006). IOP Publishing.
28
Tulke, M., Wolf, A., & Brosius, A. (2021, June). Cryogenic deep drawing of aluminum alloy AA6014 using macro-structured tools.
In IOP Conference Series: Materials Science and Engineering (Vol. 1157, No. 1, p. 012053). IOP Publishing.
Lubis, A. G. Analisa Gaya Tekan Hidrolik Pada Mesin Deep Drawing Dengan Menggunakan Logam Aluminium Yang Bervariasi
(2020).
M Ghifari Pengaruh Laju Regangan Pada Bahan Aluminium Terhadap Kekuatan Tarik Dinamik Universitas Muhamadiyah
Sumatra Utara (2018).
Basril, M. A. M., Teng, H. M., Azuddin, M., & Choudhury, I. A. (2017, June). The effect of heating temperature and methods
towards the formability of deep drawn square metal cup. In IOP Conference Series: Materials Science and Engineering (Vol. 210,
No. 1, p. 012067). IOP Publishing.
Suhadi, A., Febriyanti, E., Handayani, T., & Riastuti, R. (2016). Pengaruh Suhu Dan Persentase Reduksi Terhadap Limit Drawing
Ratio (LDR) Pada Proses Metal Forming Paduan 70Cu-30Zn [Effect of Temperature and Reduction Percentage to Limit Drawing
Ratio (LDR) on Metal Forming of 70Cu-30Zn Alloy]. Metalurgi, 31(2), 79-86.
Singh, A., Basak, S., PS, L. P., Roy, G. G., Jha, M. N., Mascarenhas, M., & Panda, S. K. (2018). Prediction of earing defect and
deep drawing behavior of commercially pure titanium sheets using CPB06 anisotropy yield theory. Journal of Manufacturing
Processes, 33, 256-267.
29
TERIMA KASIH
31

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PROGRAM STUDI TEKNIK METALURGI

FAKULTAS TEKNOLOGI MANUFAKTUR

EFFECT OF 1100 ALUMINUM TEMPERATURE ON DEEP DRAWING

Knowing and analyzing the influence of material

knowing and analyzing the effect of temperature

Knowing and analyzing the effect of the deep

2. Maximum thickness of the is Aluminium 1100 sheet plate used is 2mm..

A. Chemical composition testing.

E. Micro vickers hardness test.

G. Testing of Energy Dispersive X-Ray Spectroscopy (EDS) Examination Results.

Literature Review Aluminium AA1100

The Relationship Between LDR And R-Value

RESEARCH PROCESS PLANNING

Hardness Vickers Metalografi SEM

Spektrometri Visualisasi Distribusi Ketebalan

Chemical composition testing

3 150˚C 0 1,8 0,266

Micro vickers hardness test

Testing of Energy Dispersive X-Ray Spectroscopy (EDS) Examination Results

Element Weight % Atomic % Net Int. Error % Kratio Z R A F

temperature, the more soluble the FeAl3 phase will be. 27

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