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Introduction To Lean Manufacturing TPM1
Introduction To Lean Manufacturing TPM1
TPM
The 7 Wastes
TPM
TPM stands for Total Productive Maintenance.
TPM Development was first published in Japan in 1982. Since then new
concepts and refinements have been added to the basic program.
TPM first took root in the automotive industry. More recently it has been
introduced in consumer goods, electronics, plastics and many others.
Administrative and support departments such as product development
and sales also use TPM.
Production output and rate, quality, safety, and the environment depend
almost entirely on the state of equipment.
TPM is a method for continuously improving the effectiveness of
production equipment and processes.
TPM
World Class Operating Excellence is Achieved using optimized work standards with
group activities of associates who demonstrate ownership
Quality Management
Improvement
Early Equipment
Management
Focused
Logistics
Safety
Office
5S & Teams
TPM
Guarantees Significant Tangible Results - Results achieved include –
reduction in equipment breakdowns, lower quality defects and claims,
higher productivity, shrinking inventory, lower number of accidents.
P… net productivity up by 2x
Q…process defect rate down 90%
C…production costs down 30%
D…production and work in process inventories halved
S…accidents 0
M…improvement suggestions up by 10x
Transforms the Plant Environment – a rusty plant can be reborn as a
pleasant, saffe working environment.
Transforms the Employees - As concrete results are achieved,
workers become motivated. Associates begin to think of TPM as part
of their job.
TPM
Benefits of TPM
TPM
Benefits of TPM
TPM
TPM
What Does TPM Look Like?
TPM
What Does TPM Look Like?
TPM
What Does TPM Look Like?
Before After
TPM
What Does TPM Look Like?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
Policy – example:
Establish a profitable corporate constitution, promote TPM
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM? |
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
How To Implement TPM?
TPM
Benefits of TPM
TPM
Loss methologies in use:
◦ Use of a QA Matrix which is a tool that prioritizes
actions against the sources of defects in a process.
The matrix correlates defect modes with machine
parameters. The matrix identifies the location of ‘Q’
points – the points that need to be controlled to
eliminate defects.
◦ Defect Reduction Methodology
◦ CpK Improvement Methodology
How to Sustain TPM?
TPM
How to Sustain TPM
TPM
Summary
TPM
Summary
TPM
Questions
TPM