Exothermic Components PPT SPEEDWELL.

EXOTHERMIC PROCESS
www.speedwellindia .com
EXOTHERMIC WELDING– SPEEDWELL WELD CREDENTIALS
• Exothermic reaction that releases energy from the system
usually in the form of heat, (eg: a spark,flame or explosion
)
• In a adiabatic system (eg: a system that does not give off
heat to the surroundings ) an exothermic reaction results
in an increase in temperature.
• Exothermic welding is a welding process for joining two

electrical conductors.
• It employs superheated copper alloy to permanently join
the conductors. The process employs an exothermic
reaction of a copper thermite composition to heat the
copper and requires no external source of heat and
current. The chemical reaction that produces the heat is
a aluminothermic reaction between alumunium powder
and a metal oxide.
EXOTHERMIC WELDING– SPEEDWELL WELD CREDENTIALS
• The exothermic process is a simple, efficient method
of welding copper to copper or copper to steel.
• This process used a high temperature reaction of

powdered copper oxide and aluminum.
• Reaction takes place in a graphite mold.
• This system is very field friendly since it is light and

portable and requires no outside power.
• Will not loosen or corrode at weld.
• Provides a solid copper irreversible Bond
EXOTHERMIC WELD SEQUENCE
EXOTHERMIC WELDING– WELD SEQUENCE
• Open Mold using handle clamp and insert the
conductors as desired.
• Insert steel disc into mold cavity.
• Pour powdered metal into the mold cavity

close the Lid.
• Tap powder container to add the starting

powder to ignition pocket.
• Use flint device to ignite like lighter.
• Brush and remove mold.
REQUIREMENTS OF ELECTRICAL
CONNECTIONS
REQUIREMENTS OF ELECTRICAL CONNECTIONS
IDEAL CONNECTION SHOULD POSSESS THE FOLLOWING

QUALITIES
• Maintain contact integrity and electrical continuity.
• When conducting electrical current , connector temperature should

remain lower than that of the conductor.
• Able to withstand overload conditions without melting, burning or

failing.
• Long service life.
KIT FOR EXOTHERMIC WELDING
OPERATIONS
SPEEDWELL - EXOTHERMIC WELDING KIT
Slag Removal Weld
Tools Graphite
Mold
Metal Disc
Igniter
Weld
Mold Powder
Handle
Clamp
Kit contains everything required for the safe and efficient operation of
exothermic weld.
SPEEDWEL WELD MOLD AND
SPEEDWELD WELD POWDER -
DETAILS
SPEEDWEL WELD MOLD & WELD SPEEDWELD
POWDER - DETAILS
SPEEDWELD GRAPHITE MOLD SPEEDWELD WELD POWDER
•The Chemical reaction that produces

• Precision Engineered for optimum
heat is an aluminothermic reaction
results. between Alo & Metal oxide.
• Finest material are utilized so that •Alo is used to spark or raise
these molds can withstand temperature.
continuous heat- cooling cycle. •Calcuim Flouride – Sudden ignition /
• High Density graphite ( 1.9 gm/cc^3 ) starting powder
– Absolute density. •Flow is by Gravity
•Reaction is Exothermic
•Upon reaction Alo converts into slags &
Calcium floride gets black
OUR OFFERINGS – EXOTHERMIC
WELDING CONNECTION
SPEEDWELL OFFERINGS - EXOTHERMIC CONNECTION
SPEEDWELL OFFERINGS - EXOTHERMIC CONNECTION SELECTIONS
SPEEDWELD – EXOTHERMIC WELD MOULDS
Exothermic Principle :
Powder :
• Cuo + Alo
• The Chemical reaction that produces heat is an aluminothermic reaction between Alo &
Metal oxide. Alo is used to spark or raise temperature.
• Calcuim Flouride – Sudden ignition / starting powder
• Flow is by Gravity
• Reaction is Exothermic
• Upon reaction Alo converts into slags & Calcium floride gets black .
Moulds :
• Raw Material – Electrograde Copper
• High Density graphite ( 1.9 gm/cc^3 ) – Absolute density
Mould Life increases with good

Typical Applications : fastening system
1. Earthing for Power Plants & Sub stations
2. Telecommunications Fastenings used are Stainless steel
3. Transmission & Power Distribution Lines
4. Cathodic Protection
5. Rail Connections
Material Safety Data Sheet-
SPEEDWELL
WE LOOK FORWARD TO STRONGLY
ASSOCIATE WITH YOUR ESTEEMED
ORGANIZATION
THANK YOU

Exothermic Components PPT SPEEDWELL.

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Exothermic Components PPT SPEEDWELL.

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EXOTHERMIC PROCESS

• Exothermic welding is a welding process for joining two

• This process used a high temperature reaction of

• Reaction takes place in a graphite mold.

• This system is very field friendly since it is light and

• Will not loosen or corrode at weld.

• Provides a solid copper irreversible Bond

• Insert steel disc into mold cavity.

• Pour powdered metal into the mold cavity

• Tap powder container to add the starting

• Use flint device to ignite like lighter.

• Brush and remove mold.

IDEAL CONNECTION SHOULD POSSESS THE FOLLOWING

• When conducting electrical current , connector temperature should

• Able to withstand overload conditions without melting, burning or

• Long service life.

SPEEDWELD GRAPHITE MOLD SPEEDWELD WELD POWDER

•The Chemical reaction that produces

Mould Life increases with good

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