DEGASSING TANK INTERFACE OPEN POINTS

(Description)

001 Review: 04-04-23

002 Review 04-05-23
003 Tristone review 05-05-2023

1 || Confidential ||
SI NO Interface open point Image Remarks
description

1 EPT tank pr cap to be CLOSED

moved in Y outward
by 15mm

2 Tank mounting flange CLOSED

to be modified to
match the bracket

3 Tank mounting flange CLOSED

to be modified to
match the bracket

2 || Confidential ||
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description

4 EPT Outlet spout angle to be CLOSED

changed to provide hand
access(ref data already
provided from Mahindra)

5 Battery tank outlet spout CLOSED

length to be increased by
5mm(ref data provided from
Mahindra)

6 Inlet hose matching marks to CLOSED

be provided in the tank

7 Head lamp to tank 15 mm CLOSED

clearance to be maintained
after the EPT cap shifting in Y
by 12.5 to 15mm

3 || Confidential ||
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description

8 Outlet hose orientation Open

control notches to be Done in 5th May 3D
provided in the tank

9 Electrical wiring harness Clip position not ok

clip position shift and
shape change Open

10 Min and Max marking to Open

be provided in the tank Done in 5thMay 3D
both X and Y surface

4 || Confidential ||
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description

11 Coolant volume of EPT and Open

Battery tank with See next slides 6 to 9
(Min,Max,Expansion) to be
confirmed- Res Tristone 2 pin diameter 2.8 mm
length 102 mm

12 CAE Modal and stress Open

analysis report to be
submitted by Tristone Stress analysis done at 5th
May : still need some small
reinforcements

Vibration FEA to be done

Moldflow to be done
Hydraulic test to be done

5 || Confidential ||
EPT functional volumes (with 0.9 bar cap, coolant system volume = 8.14L)

Total 1,63 L (1,77 L required)

Air 0,51 L (0,51 L required)

Min max 0,4 L (0,4 L required)

Min 0,72 L (0,86 L required)

08/01/2023 6
 EPT slopping conditions Acceleration 15°
at min level

Left turn 15° right turn 15°

Breaking 15°

08/01/2023 7
Battery functional volumes (with 0.9 bar cap, coolant system volume = 6,56L)

Total 1,18 L (1,02 L required)

Air 0,62 L (0,4 L required)

Min max 0,2 L (0,2 L required)

Min 0,36 L (0,36 L required)

08/01/2023 8
Battery slopping conditions
at min level
Acceleration 15°

Left turn 15° right turn 15°

Breaking 15°

08/01/2023
9
Post VP1 changes

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description

VP2-1 Washer bottle hose Open

mounting

VP2-2 Latch cable mounting Open

VP2-3 Vent spout to be Open

moved in Z by -5mm Done in 5th May 3D
and X by +8mm

10 || Confidential ||
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description

VP2-4 EPT cap shifted by 3mm Open

in –Z direction Done in 5th May 3D

VP2-5 Over all tank shifted by Open

3mm in –Z direction
bottom isolator position
is fixed so bottom pin
height to be reduced by
3mm to accommodate
the change
VP2-6 Mounting to be moved in Closed
X – by 3mm Tristone need to confirm
the change is required or
not

11 || Confidential ||
Degassing tank interface

Latch cable clip required in the

bottom tank

Wiring and washer hose

mounting clips

Lug heigh to be reduced by 3mm

(complete tank 3mm moved in -Z
direction)
Wiring mounting lug to be
shifted above washer hose
mtg as per image
12 || Confidential ||