Hydraulic Presentation

Applicable for D25KS and D245S

Cooling fan system

August 2007
Use hydraulic books 4 and 5
 Hydraulic presentation

 Propel/Rotation system  Each section will have

 Pre test questions
 Back pressure HPR
 Pictorial views
 Propel/Feed system  Reference to training material
 Accessory system LSV  Post test questions
 Post test answers
 Accessory system MSV
 Cooling system
 Water injection system
 Dust control system

Sandvik Mining and Construction

 Cooling pre test questions

 Is the cooling system open or closed loop?

 Engine water temperature changes fan speed? (true or false)
 What purpose does the fan bypass solenoid serve?
 Does this system use replenishment pressure? (yes or no)
 Can the cooling system pressure vary during machine run mode?
 What components can affect charge pressure?
 Compressor oil temperature changes fan speed? (true or false)
 What tools are required for troubleshooting the cooling fan system?

Sandvik Mining and Construction

 D25KS/D245S cooling system

Sandvik Mining and Construction

 AKG engine/air/compressor/hydraulic coolers

C ER

H
ATA

welded aluminum cooler core

Sandvik Mining and Construction

 Masabi radiators and oil coolers

sealed engine radiator as shown

Sandvik Mining and Construction

 D25KS/D245S cooling system

Sandvik Mining and Construction

 (High pressure application)

TO COOLER

FLOW DIVIDER

TO MIDDLE STACKER

PILOT PRESSURE FOR MODE CONTROL

SOLENOID (P PORT)
FROM PUMP

Sandvik Mining and Construction

 (Low pressure application)

TO COOLER

FROM PUMP
PILOT PRESSURE FOR MODE CONTROL
SOLENOID (P PORT)

Sandvik Mining and Construction

 D25KS/D245S
cooling system circuit valves

Fan relief valve 2200 – 2600 psi Flow divider 26 fan, 17 msv/ups

Open loop motor application Thermal and bypass

valves

Sandvik Mining and Construction

 D25KS/D245S cooling system

M4D
series motor

Sandvik Mining and Construction

 Return oil to HPR

 Vane pumps flow oil to HPR high

Fan
pressure return manifold.
relief valve

 This manifold holds a back presure HPR

that has an affect stacker valves.

Sandvik Mining and Construction

 Diagnostic tools

Hydraulic test kit 002414-051

Phototach with reflective tape

Sandvik Mining and Construction

 Cooling post test questions

 Is the cooling system open or closed loop?

 Engine water temperature changes fan speed? (true or false)
 What purpose does the fan bypass solenoid serve?
 Does this system use replenishment pressure? (yes or no)
 Can the cooling system pressure vary during machine run mode?
 What components can affect charge pressure?
 Compressor oil temperature changes fan speed? (true or false)
 What tools are required for troubleshooting the cooling fan
system?

Sandvik Mining and Construction

 Cooling post test questions
 Is the cooling system open or closed loop?
 Closed loop
 What controls slow fan speed?
 Pressure reducing valve.
 What purpose does the hot oil shuttle valve serve?
 Serves as a flushing valve for oil cooling and filtration purpose.
 Engine water temperature changes fan speed? (true)
 Does this system use replenishment pressure? (yes)
 Can the cooling system pressure vary in machine run mode? (yes)
 What port relief valve must be open?
 B port has to be open for shut down purpose.
 What does charge pressure do for the pump?
 Commands the pump stroke or output oil flow (fan speed)
 What components can affect charge pressure?
 Shuttle calibration, charge relief valve, pressure reducing valve, gearbox speed
 Compressor oil temperature changes fan speed? (true)
Sandvik Mining and Construction
 Acknowledgements

 Sandvik partners with many different venders in the

process of manufacturing quality earth drilling machines.
 These partners have a shared interest in the components
they supply. Some of them will be listed herein for their
cooperation in supplying drawings and product literature
for the purpose of developing Sandvik rotary drill training
material.

Parker Denison, Schroeder, Sun Hydraulics, Gulf Controls, AKG, Masabi

Jan 2007

Sandvik Mining and Construction