PMV Maintenance Dept.

Plant Manager

Deputy Plant
Manager

Section Sr. Plant

Overhaul Engineer Engineer
Site O&M

Mobile
Workshop

Heavy Heavy + Light Towerl Light & Fabrication Auto Electric &
Inspection
Equipment Vehicle Generator Workshop A/c Workshop
Dept.
Workshop Workshop Workshop
Service Truck
Daily
Lubrication &
Tyre PM
Workshop Sand Blasting Service Truck
& Paint Registration Truck Repair Welding Works
Workshop Renewal
Inspection Service
Team Mobile Tyre Repair
Workshop Workshop
Maintenance Service Truck
Planner & Job Training & Washing
Card Audit
                   
Plant Manager  

Deputy Plant Manager  

Sr. Plant Engineer  
Supervisor 02 nos  
  Overhaul Section            
  Supervisor Overhaul  
  Diesel Mechaic  
  Hydraulic Mechanic  
  Helper  
  QC Dept.            
• Dept. Lead Engineer Mid-Level (Job Card, Maintenance Plan, Inspection report & follow-ups)
• Technician for Equipment & Vehicle Inspection (Inspection of machinery before Job Card open & Close)
• Good Mechanic + helper with Vehicle to Inspect Equipment at Site and generate report with help of document controller/clerk
• Jr. Engineer/ITI/ Diploma Holder Good in Computer Work (Maintenance Planner & Job Card & Documentation)
  • Machinery & Vehicle Washing Center Washer 02 nos.
  Heavy Equipment Workshop            
• Qualified Forman
  • 02 Nos. Diesel mechanic + 02 Nos. Hydraulic Mechanic + 2 General Mechanic+ Helper  
  Heavy + Light Vehicle Workshop            
• Qualified Forman
  • 02 Nos. Diesel mechanic + 01 Nos. Hydraulic Mechanic + 2 General Mechanic+ Helper  
  Tower Light & Generator Workshop            
• Qualified Forman or Sr. Mechanic
  • 01Nos. Diesel mechanic + 01 Nos. Power Electrician + 1 General Mechanic+ Helper  
  Welding Workshop, Ishtimara, Sand Blasting & Painting        
• Fabricator
• 02 Welder + Helper + 1 Denter with helper
• Welder + Helper (Registration Repair)
• 02 Sand Blaster + 1 Helper
  • 01 Painter + Helper  
  Auto Electric & A/c Workshop  
  • 02 Auto Electrician + 02 A/c Technician + Helper  
  Tyre Workshop  
• 02 Tyreman + helper for Workshop
  • 01 Tyreman + Helper with Vehicle for Site breakdowns  
Engineer O&M  
  03 Nos. of Well equipped service truck with Mechanic + Helper for running repair  
  02 Nos. of Well equipped service truck with Mechanic + Helper for Maintenance Purpose  
  01 Nos. of Well equipped Washing Vehicle for machinery at Site with Washing Man      
How would you set up a mobile workshop and what is the minimum configuration for a
mobile unit?
 

•                     3 ton or 4 ton Pick up

•                     Air Compressor 270 to 300 Ltr Petrol/ Diesel Operated

•                     All Kinds of Fluid Engine Oil Hydraulic Oil Coolant & Grease

•                     Properly Connected with Pneumatic Oil Pump with Digital Flow meter & Grease Pump with grease gun

•                     Air Water Separator should be fixed in air compressor out put line

•                     Mechanic General Tools

•                     Fully Covered from Back side

•                     Dip tray

•                     Waste Lube & Filter Collection bin

•                     Driver + Mechanic + Helper

List minimum required tools & repair equipment and diagnostic instruments for the
maintenance workshop.

• All Kinds of General Tools for mechanic

• All Kinds of Puller as per work required
• Engine Overhaul tools and torque wrench
• Pressure gauge
• Electrical diagnosis tools based on majority of equipment brand Like CAT ET Etc.
• Battery Tester, Charger, Multi meter
• A/c Charging Gauge + Vacuum Compressor
• Tyre Fitting Machine + impact Wrench
• Hydraulic Press
• Hose Crimping Machine
• Water Service washing machine Set
• Air Compressor + Welding Machines
• If Possible, Lathe machine + turner

Which software package do you recommend for Fleet Maintenance Management? Why?
• SAP PM Module is best for Maintenance Dept.