2 Smart HW Connection and Maitenance

This new MITSUBISHI CNC will guide you to
Upgraded Manufacturing.
MAZATROL SMART H/W Connection / Maintenance
MAZATROL SMART Series
CONTENTS
1. Control Unit connection
2. Key board connection
3. I/O interface Connection
4. MPG connection
5. LED conditions
6. Maintenance
COPY RIGHT : 2011 MITSUBISHI ELECTRIC INDIA PVT. LTD. ALL RIGHTS RESERVED 2
MAZATROL SMART (H/W
H/W Connection )
1.Control unit:
Connectors Layout Drawing of Control Unit
INV DCIN EMG ADONCCB LCD
USB
CF
OPT LAN CG71 RIO1 MENUKEY SKIP SIO BAT
MAZATROL SMART (H/W
H/W Connection )
Connector list of Control unit
NAME FUNCTION CONNECTED CABLE

INV Backlight DC input Display unit F480
DCIN DC24V input Power Supply F070
EMG EMG input EMG Switch F120
ADONCCB Option unit I/F Option Card -
LCD LCD I/F Display unit G492
CF CF card I/F CF card -
OPT Drive system I/F Drive unit G395/G396/G380
LAN Ethernet I/F Net work G300/G301
CG71 I/O unit I/F Keyboard unit G011
RIO1 Remote I/O unit I/F Remote I/O Unit FCUA-R211
MENUKEY Menu key input Display unit -
SKIP SKIP I/F 8-ch Sensor FCUA-R030
SIO RS-232 I/F 8 -ch F034/F035
BAT Battery input Battery -
USB USB Memory I/F USB Memory -
MAZATROL SMART (H/W
H/W Connection )
2. Keyboard unit
 Operation Panel I/O card (HN354) is mounted on the back side of FCU7-YZ031/YZ032
HN354
NC Data Key I/F

( KBADON)
MAZATROL
MAZATROLSMART H/WConnection
SMART (H/W Connection)
3. I/O interface Connection

KBADON
3.1 Operation panel I/O MPG
CG71
RIO3
CG32 CG37
Connector list of HN354
NAME FUNCTION CONNECTED CABLE

MPG MPG I/F Manual pulse Generator F320/321,F023/024
KBADON NC Data Key I/F KS-7YZ211A-P G403
CG71 I/O unit I/F Control unit G011
RI03 Remote I/O I/F HR371-Y FCUA-R211
CG32 DO I/F
Machine Operation panel
CG37 DI I/F
MAZATROL SMART H/W Connection
3.1.1 Connection of Power Supply to Operation panel I/O

.
POWER
SUPPLY HN354
0V
+24V
0V
CG32 CG37
2A 1A 2A 1A
2B 1B 2B 1B
+24V
Note: +24Vdc power supply is necessary for both of the sink type and source type.
3.2 Remote I/O Unit Sections Front view
① DI-L （ A connector for machine input signals ）

② DS （ A switch to change transfer speed ）
③ CS （ A switch to change the channel ）
④ DO-L （ A connector for machine output signals ）
⑤ RIO1 （ A connector for series connection #1 ）
⑥ RIO2 （ A connector for series connection #2 ）
⑦ DCIN （ A connector for DC24V power supply input ）
⑧ AIO （ A connector for analog input/output signals ）
3.2.1 Connection of Remote I/O Power

<Connection Outline>
 +24Vdc power is required for the remote I/O unit. power for the DI-L DI-L
control circuit is supplied from the connector DCIN.
B1
Front B2
A1
A2
+24V
B1
B2
0V
A1
A2
DO-L
Rear DO-L
3.2 Connection of FCUA-DX141 unit and analog I/O signal
ANALOG I/O connection Details
1 0V 11 0V
2 I AI 0 12 I AI 1
3 I AI 2 13 I AI 3
4 NC 14 NC
5 0V 15 0V
6 NC 16 NC
7 O AO 17 NC
8 NC 18 NC
9 NC 19 NC
10 NC 20 NC
3.3 Card-sized I/O Specification

 The Card-sized I/O can be used as operation board I/O or electric cabinet I/O.
The connector PCB for the card-sized I/O is provided by machine builder.
 The card-sized I/O powers (+24V and +5V) must be supplied from external power supplies
 Card-sized I/O doesn't have rotary switch for setting a channel number. Connect
SEL1~SEL3 signal pins of connector CF30 to +5V or 0V on base PCB
MAZATROL
4. Connection of Manual Pulse Generator

 Up to two manual pulse generators can be connected.
 5V power supply type connect the F023/024 cable,
 12V power supply type connect the F320/321 cable to "MPG" on operation panel I/O.
1) connect to 5V power supply type
Operation panel I/O
MAZATROL
2) connect to 12V power supply type
Operation panel I/O
MAZATROL
Input / Output Conditions of Manual Pulse Generator

90 degree phase difference between A and B. (Refer
Input pulse signal type
to waveform below)
H level 3.5V to 5.25V
Input pulse signal voltage
L level 0V to 0.5 V
Max. Input pulse frequency 100kHz
5VDC ± 10%
Power voltage for pulse generators
12VDC ± 10%
Max. output current 100mA
No. of pulses per rotation 25 pulse /rev or 100 pulse /rev
A Phase
B phase Phase difference=T/4±t/10

T :- A or B phase cycle （ Minimum 10μs ）
T
Manual Pulse Generator connection details
1 0V 11 0V
2 NC 12 NC
3 I 2HA 13 I 2HB
4 I 1HA 14 I 1HB
5 0V 15 0V
6 12V 16 12V
7 NC 17 NC
8 NC 18 NC
9 NC 19 NC
10 5V 20 5V
MAZATROL SMART
MAZATROL SMART(H/W
H/WMaintenance)
Maintenance
5. LED Condition (Control unit)

7 segment LED for system status
NAME FUNCTION COLOUR STATUS

Normal Error
24VDCIN 24VDC being supplied Green ON OFF
DCOUT Internal power being output Green ON OFF
LCDON 12VDC being output Green ON OFF
PSEMG Power supply emergency stop Red OFF ON
WDER Watchdog error Red OFF ON
BATALM Low battery alarm Red OFF ON
MAZATROL
MAZATROLSMART H/W Maintenance)
SMART (H/W Maintenance
5. LED Condition ( Keyboard unit )
RIOWD1 RIO1 12VON
24VON
PACKETNG 5VON
FUSE
STATUS
NAME FUNCTION COLOUR
Normal Error
24ON 24VDC input status for DI/O Green ON OFF
FUSE Fuse status Green ON OFF
RIOWD1 RIO watchdog error Red OFF ON
PACKETNG RIO packet error Red OFF ON
RIO1 In RIO communication Green ON OFF
5VON 5VDC input status Green ON OFF
12VON 12VDC output status Green ON OFF
MAZATROL SMART
MAZATROL SMART(H/W Maintenance)
H/W Maintenance
6.1 Maintenance (exchange of fuses)

Fuses are mounted on Control unit and Keyboard unit respectively.
Please exchange fuses when the following phenomenon occurs.
(1) Control unit
NC doesn’t work and “24VDCIN” LED ON though 24V is normally supplied.
(2) Display unit
Machine panel doesn’t work normally, and “FUSE” LED OFF and “24VON”LED ON
(1)Control unit (2)Display unit
F1 (LM40)
(1) “24VDCIN” OFF
MAZATROL SMART
MAZATROL SMART(H/W
H/WMaintenance)
Maintenance
6.2 Maintenance (exchange of battery)

One battery is mounted on Control unit. Please exchange battery
when the following phenomenon occurs.
(1) “BATALM”LED lights and “BATTERY ALARM” appears on the
display.
(2) Parameter (SRAM data) is broken
※Attention 52 BATTERY ALARM
a) Backup the SRAM data before exchange of battery
b) Control unit power turn off
c) Replace the battery within 30 minutes after turn off the power
MAZATROL SMART H/W Maintenance
6.3 Attention by cable connecting

Please note the connection of the cable because the shape of three connectors are same.
(Especially, when the cable for SKIP is done another connector in, it causes the substrate
damage.)
6.4 Basic Operations for Maintenance

Unlocking the Password Key Lock
The functions and screens that cannot be operated by the user are locked with a password
key, and normally cannot be used
Releasing the Key-lock

Follow the below procedure to unlock the key. Once the key-lock is released, the key is
remained unlocked until the power is turned OFF. When the power is turned ON again, the
key will be automatically relocked
(1) Select [DIAGNOS] and [VERSION].
(2) Press the menu selection key , and press keys in the order of
1 1 3 1 INPUT
Following the operation above, the [Hidden] screen menu will appear when the menu selection
key is pressed
Screen Menu
selection key Menu key selection key
6.5 Normally (locked with password key) Prohibited Operations
1. Setting of forced output
2. Setting of servo parameters and spindle parameters
 Parameter setting menu

 Servo Parameter window
 Spindle Parameter window
3. Setting of system parameters (SYSTEM PARAM) and pitch error compensation (PITCH
ERROR), and display of key history (KEY HISTORY) and memory scope (MEMORY
SCOPE) ,Setting of cutting parameter (CUTTING PARAM)
6.6 Backing up the Saved Data

All the data stored in SRAM, the data indicating the customer's machine conditions can be
backed up by data input/output on NC screen.
Type of the saved data
1 Machining program 6 Work piece offset
2 Tool data 7 User parameter
3 Tool offset 8 Machine parameter
4 Jaw shape 9 Macro variable
5 Cutting condition 10 Periodic inspection
Media for backing up the saved data
The available media for backing up the saved data is a CF card only (NC's front side slot).
Use a CF card via the NC's front side slot to back up the data
Backing up the saved data

1) Press the screen selection key until the menu in the figure below appears, and select
[DATA I/O] from the menu
(2) Input / Output the data via the screen below.
(3) Press the [CARD] menu.

(4) When the [DIR. SELECT] menu is pressed, the folders in the selected drive are displayed
in the [SELECT DIRECTORY] window. Choose the folder to input/output data.
・ When a folder is newly created, directly input a folder name using the keys.
The selected folder name is displayed in <<DIRECTORY>> on the right side, when [OK]
is clicked or when <INPUT> is pressed.
(5) Select [NC->CARD SAVE], and select the data to output.
(6) Selecting the program file

Press the [SELECT ALL] menu and press <INPUT>. And then, all the program files are
displayed in the program area on the upper left.
(7) Selecting the other data
Use the down arrow key to move the cursor from PROGRAM area to OTHER DATA area .
Press <INPUT> to select and highlight all the items.
(8) Press the [START] menu to start copying.

The output status is displayed sequentially in the selected directory column on the right side.
The copy is completed when the directory column becomes the same as [NC] on the left side
6.7 Restoring the saved data

Follow the steps (1) to (5) in the previous section to set the CF card's folder name.
(6) Selecting the backup data
Select [CARD CONTENT] and [START] from the menu. And then the contents of the selected
folder are listed on the right side column.
(7) Loading the selected data

When the [NC<-CARD LOAD] and [START] menu are pressed, the selected data is loaded to NC.
The output status is displayed sequentially in the [NC] column on the left side. The loading is
completed when the NC column display becomes the same as the CF card directory column on
the right side.
6.8 Backup/ Restore the Ladder
The ladders stored in the NC's FLROM can be output to external medium by ladder monitor.
The ladders stored in the external medium can also be input to the NC's FLROM.
6.8 LADDER Backup Procedure.
Step 1. Release the Key-lock .

Step 2: Press LADDER MONITOR menu
Step 3. Press EXT. FILE operation Menu

Step 4: Press NC – EXT Menu
Step-5:Confirm that all

items are being selected, Step:6 - Input the project name to save.
and select [WRITE] -Execute [SAVE].
LADDER Restore Procedure.
Step 1. Release the Key-lock .
Step 2: Press LADDER MONITOR menu
Step 3:- FORMAT the ladder memory location.

Step 4:-Go back to MAIN menu and select [ EXT-
FILE OPERATION]
6.9 Initializing the Data

(1) Turn the NC power ON.
(2) Press the screen selection key until the following menu appears. Select the [DIAGNOS]
and [DATA ERASE] menu.
(3) Using the arrow keys and INPUT key, enable the initialization of all data on the displayed window
(highlight them in light blue).
(4) Follow the message under the data selection field, input "-9999" and press the INPUT key.
The initialization is completed when the DATA ERASE window display disappears.
6.10 Initializing the programs
The initialization procedure of the area where the machining program is stored is shown below
.
(1) Turn the NC power ON.
(2) Press the screen selection key until the following menu appears. Select [PROGRAM]→
[PROGRAM FILE]→[PROGRAM ERASE] from the menu.
(3) Select (Highlight) [ALL ERASE] from the menu. Using the operation board keys, input "-9999" and then
press the INPUT key. Initialization of the programs is completed when the highlighted display of [ALL
ERASE] returns to the normal display.
6.11 Erasing the Memory

The procedure for erasing the SRAM is described
below
.
(1) Set the NC rotary switch 2 [RotSw2] to "C". Keep
the rotary switch 1 [RotSw1] at "0".
(See the right images.)
(2) Turn the NC power ON. The seven-segment LED 1

(on the right side) changes as shown below.
The procedure is completed when "Y" appears.
(3) Turn OFF the NC power.
(4) Return the rotary switch 2 to "0".
6.12 Data with Special Operations
Setting the date and time
(1) Select (Highlight) [DIAGNOS] -> [ACCUMU.TIME] to open the [ACCUMULATED TIME] window.
(2) Move the cursor to [DATE] using the cursor keys.
(3) Input the date to be set, and then press the INPUT key to complete the setting.
Example: January 1, 2000
(4) Set the time in the same manner.
Thank you for Listening
This new MITSUBISHI CNC will guide you to
Upgraded Manufacturing.

2 Smart HW Connection and Maitenance

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2 Smart HW Connection and Maitenance

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This new MITSUBISHI CNC will guide you to

MAZATROL SMART Series

INV DCIN EMG ADONCCB LCD

OPT LAN CG71 RIO1 MENUKEY SKIP SIO BAT

Connector list of Control unit

NAME FUNCTION CONNECTED CABLE

NC Data Key I/F

3. I/O interface Connection

Connector list of HN354

NAME FUNCTION CONNECTED CABLE

3.1.1 Connection of Power Supply to Operation panel I/O

① DI-L （ A connector for machine input signals ）

3.2.1 Connection of Remote I/O Power

ANALOG I/O connection Details

3.3 Card-sized I/O Specification

4. Connection of Manual Pulse Generator

1) connect to 5V power supply type

Operation panel I/O

2) connect to 12V power supply type

Operation panel I/O

Input / Output Conditions of Manual Pulse Generator

B phase Phase difference=T/4±t/10

Manual Pulse Generator connection details

5. LED Condition (Control unit)

NAME FUNCTION COLOUR STATUS

5. LED Condition ( Keyboard unit )

RIOWD1 RIO1 12VON

6.1 Maintenance (exchange of fuses)

(1)Control unit (2)Display unit

(1) “24VDCIN” OFF

6.2 Maintenance (exchange of battery)

6.3 Attention by cable connecting

6.4 Basic Operations for Maintenance

Releasing the Key-lock

(1) Select [DIAGNOS] and [VERSION].

6.5 Normally (locked with password key) Prohibited Operations

1. Setting of forced output

2. Setting of servo parameters and spindle parameters

 Parameter setting menu

6.6 Backing up the Saved Data

Type of the saved data

1 Machining program 6 Work piece offset

2 Tool data 7 User parameter

3 Tool offset 8 Machine parameter

4 Jaw shape 9 Macro variable

5 Cutting condition 10 Periodic inspection

Media for backing up the saved data

Backing up the saved data

(2) Input / Output the data via the screen below.

(3) Press the [CARD] menu.

(5) Select [NC->CARD SAVE], and select the data to output.

(6) Selecting the program file

(8) Press the [START] menu to start copying.

6.7 Restoring the saved data

(7) Loading the selected data

6.8 Backup/ Restore the Ladder

6.8 LADDER Backup Procedure.

Step 1. Release the Key-lock .

Step 3. Press EXT. FILE operation Menu

Step-5:Confirm that all

Step 3:- FORMAT the ladder memory location.

6.9 Initializing the Data

6.10 Initializing the programs

6.11 Erasing the Memory