Parting & Grooving

» Easy to choose – easy to use

» Assortment
Technical information
» GC1125
» CoroCut® CT525
» CoroMill® 327/328
» Test results
» Competitor comparison
» Target groups
» SP support

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 Is Parting & Grooving really complex?

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 Turn challenges into success!
We have a solution for every application.

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 Easy to use - Parting

Deep parting
ø ≤112 mm

Medium parting
ø ≤40 mm
Shallow parting
ø ≤12 mm

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 Easy to use - Grooving

 Face
 Internal
 Circlip

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 Easy to use - Turning and Profiling

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 Easy to use - Small part machining

 Components less than 32 mm.

 Turning applications:
– parting
– grooving
– turning
– back turning
– threading

 Oil is used as coolant.

Equipped with QS system

(easy to use).

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 Your success in focus

 Easy to choose, easy to use.

– A reliable tool for every application.
– Outstanding grade chains and geometries.
– Holders and inserts.
– Delivered when you need them.

 Competence
– A solution for every problem.

 Presence
– Local and global reliable expertise.
– Available whenever needed.

Simple solutions for smart people!

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 Parting & Grooving
The product platform

 Program:
– CoroCut®
– Q-Cut®
– Top-Lok
– SPM (Small Part Machining)
– CoroMill® 327/328

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 Parting & Grooving
One geometry for every application
CoroCut® insert geometries
Parting Grooving Turning Profiling Aluminium
(Cut-off) (Round) profiling

Finishing

Medium

Roughing

Optimizer

Sharp

ER treated

Code example:
Geometry designation
N123G2-0300-0002-CM

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 Parting & Grooving
One grade for every application
Stable
Wear resistance
/Hard grade)

Conditions
(Soft grade)
Toughness

Unstable

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 Parting & Grooving
Solutions for surface finish
= Wiper design giving
 The wiper design on our -TF superior surface finish.
geometry gives excellent surface
on the side of the groove.
Comparison between
 The wiper effect creates the best A B CoroCut® (A) and
conventional turning tools (B).
surface on the bottom of the For comparison of surface
groove. finish achieved, see the
following graph.
 Using bending of the blade. Surface finish comparison
Surface finish,
Ra m
 Achieving surface finish 4.0
3.5
TNMG 160404
TNMG 160408
in grinding level. 3.0
CoroCut® – 5 mm RM
2.5
CoroCut® – 4 mm TF
2.0
1.5 CoroCut® – 6 mm TM
1.0
0.5
Feed, mm/r
0.1 0.15 0.2 0.25 0.3

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 Parting & Grooving
Solutions to avoid vibration

 Use damped or carbide bars

– Good surface
– Reduce vibration
– Long tool life

Carbide reinforced bars

Damped & solid carbide bars

Solid steel bar

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 Parting & Grooving - GC1125
Positioning

Wear resistance
 Better wear- and deformation resistance
allows higher cutting speeds.

 GC1125 can run for a longer time in cut

using the same cutting data as GC4125
Increased
wear resistance
or increase speed by 15%.

 Same security and reliability as GC4125.

GC1125
Toughness  Excellent performance when parting off
GC4125
maintained and grooving in steel and stainless steel.

 Good performance in cast iron and HRSA

as well.

 Replaces GC4125, our current all around

Toughness
Parting and Grooving grade.

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 Parting & Grooving - GC1125
Unique combination of substrate and coating

 New multi-layer PVD coating technology

with increased layers – reduces crack
propagation.
 TiAIN - with low Al content for wear
resistance needed in abrasive materials like
steels.
 TiAlN - with high Al content for better
adhesion and good properties for stainless.
 Greater wear and plastic deformation
resistance.
 Harder and finer grain substrate.
 Wide application area.
 Improved toughness behaviour.

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 Parting & Grooving - CoroCut® CT525

 Complementary grade mainly for finishing in stable conditions.

 Mainly recommended for steel.
– Shiny surface finish.

 Good tolerance possible. CF

 Do not overtighten clamp screw, use torque key.

CM

GF TF TM RM

CR

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 Parting & Grooving - CoroMill® 327/328

 Chamfer  Why thread milling?

– Chamfer inserts for CM327. – Good chip control
– Combined inserts for circlip and chamfering in – Non-rotating components
one operation for CM327 and CM328. – Machining up against a shoulder
 Full nose radius
– Radius inserts for CM327.

 Grooving CM 327 CM 328

– Inserts with 6 edges for CM327 for higher
productivity.

 Threading
– Inserts for metric, UN and Whitworth threads
for CM327.
– Inserts for metric and UN threads for CM328.

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 Parting & Grooving - Test result
GC1125
Operation: OD Grooving – Gear blank (External Grooving)
Material: CMC 02.1
Machine: ACE Jobber XL CNC Lathe
Component: Diameter: 35 mm (1.4”) , 1 groove
Cutting condition: Wet
Competitor insert New insert: Sandvik Coromant
2 mm groove grade N6030 N123E2-0200-0002-GM 1125
Cutting speed: 280 m/min (919 ft/min) 220 m/min (722 ft/min)
Feed rate: 0.12 mm/rev (.0047”/rev) 0.2 mm/rev (.0079”/rev)
Depth of cut: 10 mm (.394”) 10 mm (.394”)
Tool life: 225 components 850 components

Result:
Shorter chips and extended tool.
Savings per year:
221 hours
20 000 US$

PA number : TK6749-839389

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