JAW CRUSHER

MD SHAIM HOSSEN
6B07115 TECHNOLOGICAL
MACHINES AND
EQUIPMENTS (BY
INDUSTRY)
INTRODUCTION

 A jaw crusher is a type of primary crusher used in crushing materials. It

utilizes a compressive force to break larger rocks into smaller particles. The
material is fed into the jaw crusher between two heavy jaws, one fixed and the
other movable, which creates a mechanical pressure for crushing the material.
Jaw crushers are commonly used in mining, quarrying, and recycling
applications for various types of ores and rocks.
COMPONENTS OF A JAW
CRUSHER
Movable jaw: Dynamic component responsible for the crushing motion.
Fixed jaw: Sturdy foundation providing stability for efficient crushing.
 Toggle plate: Precision mechanism controlling jaw movement, crucial for
regulating output size and ensuring the optimal crushing experience.
USAGES OF JAW CRUSHER
1. Primary Crushing: Jaw crushers are widely used for primary crushing in
various industries such as mining and quarrying. They break down large, hard
materials into smaller pieces, making them suitable for subsequent processing.
2. Versatility in Material Handling: Jaw crushers can handle a variety of
materials, including hard rocks, ores, and recycled concrete. This versatility
makes them valuable in different applications, from construction to demolition.
 3. Uniform Particle Size: Jaw crushers produce a uniform product size,
ensuring consistency in the output material. This is crucial for downstream
processes like grinding and further refinement.
4. Reducing Operational Costs: Efficient jaw
crushers contribute to cost savings by
reducing the need for secondary crushing
equipment. Their robust design and simple
maintenance also contribute to overall
operational efficiency.
 5. Aggregate Production: Jaw crushers play
a key role in aggregate production by
breaking down larger rocks into smaller,
more manageable sizes. This is essential for
the production of construction materials
used in roads, buildings, and other
infrastructure projects.
TYPES OF JAW CRUSHER
Blake jaw crusher: Renowned for
simplicity, ideal for medium-hard to
hard and abrasive materials.
 Dodge jaw crusher: Efficiently
handles tough, abrasive materials,
offering versatility across various
applications.
PRINCIPLE OF OPERATION
 The heart of the operation lies in the
eccentric shaft’s rotation, converting
rotary motion into a powerful
reciprocating motion. This mechanism
generates the force needed to crush
materials effectively, ensuring
consistent and reliable performance.
CRUSHING PROCESS
The journey of material through a
jaw crusher involves a carefully
orchestrated process:
Material feeds into the chamber.
Compression occurs as the jaws
close.
 Crushed material exits through the
discharge opening, ready for
further processing.
ADVANTAGES OF JAW
CRUSHERS
Comprehensive exploration of advantages:
High efficiency: Rapid reduction of large
materials.
Simple structure: Facilitates easy
maintenance, minimizing downtime.
 Versatility: Adaptable to a spectrum of
materials and diverse applications.
APPLICATIONS
Delving into the varied applications:
Mining: Primary crushing of ores and minerals.
Construction: Recycling concrete and demolition waste.
 Aggregate industries: Producing graded materials essential for construction
projects.
MAINTENANCE
A meticulous guide to maintenance:
Regular inspection of wear parts (jaw plates,
bearings).
Lubrication: Ensuring smooth operation.
 Alignment checks: Guaranteeing optimal
performance for prolonged equipment life.
SAFETY CONSIDERATIONS
Rigorous adherence to safety:
Operator training: Equipping personnel for safe operation.
Proper use of protective equipment: Ensuring a secure work environment.
 Emergency procedures: Preparedness for swift and effective responses to any
operational issues.
SELECTION CRITERIA
A detailed analysis to guide selection:
Material properties: Evaluating hardness and
abrasiveness.
Feed size: Matching crusher capabilities for efficient
operation.
 Desired output size: Aligning with application
requirements for precise material specifications.
CONCLUSION
A comprehensive recapitulation
emphasizing the indispensable role of
jaw crushers as foundational
equipment in modern material
processing, setting the stage for future
innovations.