1

Introduction
Challenges facing the business

 High Quality

 Low price

 On Time

delivery
 2

Introduction
• Improve
quality and
reliability

• Product variety
and options

• Provide
customized
products
 3

Introduction
 4

Introduction
• Identify market needs
precisely

• Reduce delivery
times

• Improve communication with

 5

Efforts
Lean Manufacturing: Type of waste
 6

Efforts
Lean Manufacturing: Tools & Techniques

2 1

7
6
5

4 3
 7

Efforts
Lean Manufacturing Limitation:
 No control over process variation
 No real customer satisfaction

achieved
 Vulnerable to failure

 Stability is a condition
 8

Efforts
Six Sigma:
 9

Efforts
 10

Efforts
Six Sigma: DMAIC
 11

Efforts
Six Sigma: How?
 12

Efforts
Six Sigma: Tools & Techniques
6

4
5

3
7
1 6

8
 13

Efforts
Six Sigma weakness:
 Not suitable for all cases.
 No lead time improvement.
 Achievement of results is slow.
 Problem definition is necessary.
 Statistical bias
 Customer delight is not objective
 14

Efforts
a n
ble
na nce Le x
x
i m a u
a i
st ma ent
S rfor em Si a
pe nag g m
S g &
S S m a
2 0 1 0 S i
i e an rate
L teg
d

S Q M Mo du at o
la
ro es
c
in
2 0 0
T ro
Int x Sig
m
5
C S i 0
SP 9
19 Lean turing
g
in ts 0 nu
f ac N
m
De Poi dly
n
1 9 8
in – M
a
A
1 4 ea es
• 7 D as
se 0
s t– e
Ju Tim E
• i
D 5
9
1 rodu c tio
n
L
a P em
y o yst
t
To S
 15

Efforts
Benefits of Lean six sigma:

Increases profitability Reduces cost

 16

Efforts
Benefits of Lean six sigma:

Improves productivity Saves work space

 17

Efforts
Benefits of Lean six sigma:

Increases flexibility Enhances quality

 18

Efforts
Benefits of Lean six sigma:

Improves
Improves business
competitiveness
performance
 19

Efforts
Lean Six Sigma: Tools & Techniques
 20

Efforts
Lean Six Sigma: Tools & Techniques
24

21

18

15
13 13
11 11

EA ... ar
t ol m is ... d.
..
tes h n tr ra lys SM Ef
M c g a V w
F esis et
o C
o
ist
o an and flo
h r C ta se ss
ot Pa SP
H
da ce
yp au ro
H C P
 21

Efforts
Lean Six Sigma: Tools & Techniques
INDUSTRY
 22

Efforts
Lean Six Sigma application:
42

18
16

3 2
1 1
Industry General Service Health Care Food Environment Finance IT
 23

Efforts
Lean Six Sigma application:
Thank You
24