HAND HELD POWER TOOLS

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 SAFETY BRIEF

IN CASE OF AN EMERGENCY DURING THE TRAINING DO

NOT PANIC AND KINDLY FOLLOW THE TRAINER
INSTRUCTIONS.

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 Definition
Portable Hand Power Tool:
A tool that can be held in the operators hands, but powered by
electricity, pneumatic source, or engine oil.

Powered by Electricity Powered by Pneumatics Battery powered

Engine driven
Hazard Recognition

 Tools are common in “day-to-day” work

 Difficult to spot hazards due to familiarity
 Most tools manufactured with safety devices, which
are often removed
 Users must inspect the tool daily
 Tools are often misused
The Five Basic Rules for Power Tools

 Keep all tools regularly maintained

 Use the right tool for the job
 Examine each tool for damage before use
 Operate tools in accordance with the manufacturer’s
instructions
 Provide and use the proper personal protective equipment
Carrying or Transporting Tools

 Use a tool box, tool-holder, belt or pouch, this will

protect the person and the tool
 Carry pointed or sharp tools with the point or
cutting edge away from the body
 Do not carry tools by hand up ladders
 Do not lay tools down where people can trip on
them or they can fall on someone
 Hand tools off, do not throw them
ELECTRICAL POWER TOOLS
 Remember Current’s Effect on the Human Body

CURRENT EFFECT

1 mA Can be felt by the body

2-10 mA Minor shock, might result in a fall

10-25 mA Loss of muscle control, may not be able to let go

25-75 mA Painful, may lead to collapse or death

75-300 mA Last for 1/4 second, almost always immediately fatal

Typical Industrial Voltage:

110/120 Volts = 60 mA
 220/240 Volts = 120 mA
 440/480 Volts = 240 mA
 Electrical Tools - Control Measures

 Low Voltages
 Insulation/enclosure of live parts
 Earthing
 Fuse
 Circuit breaker
 RCD
 Isolation for maintenance
Low voltages

 Use of 220V power tools onboard vessels is

allowed only in accommodation block;

 Outside accommodation block, due to humid

environment, pneumatic or low voltage (<50V)
power tools must be used.
 Insulation/Enclosure

 Live parts cannot be touched.

 Live parts of electrical equipment operating > 50 volts must be
guarded against accidental contact
 If equipment has a metal enclosure, precautions must be taken to
prevent metalwork becoming live. This is achieved by double
insulation. Live parts are covered by two layers of insulator.
 Each layer is capable of adequate insulation.

Double Insulated
Marking
Earthing

 By connecting exposed metal parts to earth, any fault current is

provided with a low resistance path to earth.
 Avoid build up of voltage which may result in dangerous shocks.
 This causes a large fault current to flow which blows the fuse.
 Reduces probabilities of accidents.
 Fuses

 Form a weak link in a circuit.

 Designed to overheat and melt if the

current exceeds the fuse rating.

 Rating should be above the operating

current required by the equipment, but
less than the current rating of the cable in
the circuit.

 Designed to protect the equipment, not

people.
Fuses

Proper Fuse “Home-made” Fuse

 Circuit Breaker

 Electro-mechanical device which

does the same thing as a fuse.
 Rating should be above operating
current required by the equipment,
but less than the current rating of
the cable in the circuit.
Residual Current Devices (RCDs)

 Interrupt supply in event of a small leak of

current to earth.
 Detect small amount of earth current and
automatically switch off the power
 Very sensitive: 30 mA.
 Very fast: 30 ms.
 Compare current in live and neutral.
 RCD reduces the likelihood of fatal shocks.
 Should be regularly tested.
 Designed to protect people.
Electrical Cords

 Inspect cords regularly for signs of

stretching, insulation damage and
kinking.
 Never carry an electrical tool by its cord.
 Always remove the cord at the plug. Do
not pull on the cord.
Extension Electrical Cords

 Always use the correct extension cord for the job. An

undersized cord can cause a drop in tool power and
overheating.
 Hands must be dry when plugging and unplugging
flexible cords.
 For temporary work only.
 Do not use as a rope to pull or lift objects.
 Should not be fastened with staples or hung over
hooks.
PNEUMATIC POWER TOOLS
Pneumatic Tools

 Powered by compressed air

 Main hazard - getting hit by a tool attachment or by a

fastener the worker is using with the tool

 Take the same precautions with an air hose that you take
with electric cords
Pneumatic Tools - Fastening

 Ensure tool is fastened securely to the air hose to

prevent a disconnection

 Use a whip check to connect hoses or positive locking

device attaching the air hose to the tool

Positive locking Whip check used to

device to attach hose secure hoses
to the tool
 PORTABLE POWER TOOLS –
INSPECTION AND MAINTENANCE
 USER CHECKS

User checks must be performed every time before tool is take into use
(i.e. every shift):

Is there any visible damage to the outer case of the tool?
Is electric cable / air hose free from cuts and abrasions?
Is the plug / couplings in good condition?
Are there any overheating or burn marks?
Are “dead-man” devices working properly?
Are all guards and safety features in place?
Was equipment subjected to conditions for which it is not suitable, e.g. it is
wet or excessively contaminated?
 FORMAL INSPECTION BY COMPETENT PERSON

 The most important component of a maintenance regime is the

FORMAL visual inspection, carried out routinely by a trained person;
 PERIODS of such inspection shall be defined in site specific procedures
depending on the type of equipment and conditions of use;
 Formal inspection by competent person must be RECORDED.
Hand tool damage

Is it safe ?

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Is it safe?

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The head of tool shows splitting caused
by metal fatigue This has potential to
cause eye injury when the metal
fragments fly off after being struck by a
hammer. The tool in this photo needs to
be ground down before further use.

Mushroom head

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 Other Hand Tools
General
Check before use
Handle in good condition
Operate correctly
Use the right tool for the job
Do not force it
Use PPE Take care of your
Clean and maintain tool and it will take
Store correctly care of you 28
 HAND TOOL

FIXED AND ADJUSTABLE WRENCHES

THE SPAN OF THE WRENCH SHOULD BE PERFECTLY

ADJUSTED TO THE BOLT.

PROPERLY INSULATED WHEN USED ON ELECTRICAL

EQUIPMENT TO PULL IS SAFER THAN TO PUSH.

RATHER USE THE CORRECT SIZE SPANNER THAN AN

ADJUSTABLE WRENCH
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 HAND TOOLS
SCREWDRIVERS
.

USE THE SCREWDRIVER THAT FITS THE SLOT AND SIZE OF

THE SCREW

USE THE CORRECT SCREWDRIVER FOR EACH TYPE OF

SLOT

THE HANDLE MUST BE CLEAN AND UNBROKEN

DO NOT USE THE SCREWDRIVER AS A LEVER OR CHISEL

DO NOT HOLD THE PIECE THAT YOU ARE WORKING ON

WITH YOUR HAND. IF IT SLIPS, YOU COULD SUFFER A
GRAVE INJURY 30
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Tools – Hand and Power

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What concerns
regarding Safety
should we have
when working
with Portable
Hand & Electric
Power Tools?

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 Precautions
 Therefore What are the Hazards and Risks of
Operating Power & Hand Tools And How We Are
Going to Deal With Them?

“ How Can You Manage the Hazards and Control

The Risks If You Don’t Know What They Are!”

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No Cable inspected
Or
Color coded

Home Made Plugs / Box

No Guards
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No Guards on
wood working
machine

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Emergency stops tied with
piece of wire

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Wrong position
of Portable
power tool

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No Guards

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Improper storage

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Result of wrong operation

This man lost his

finger when a
machine in a
foundry cut it off.

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Result of Wrong operation

This man got Major

injury While operating
Electric Power tools

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 General Hazards
• Types of Injuries

– Broken bones and bruises from tools that slip, fall, or are
thrown
– Eye injuries from flying chips or flying pointed tools
– Cuts, severed arteries, and even finger amputations
from saws or cutting tools that slip
– Puncture wounds from flying chips or pointed tools
– Knife lacerations caused by
improper/unsafe use
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 Safe Work Practices
• Use the right tool for
• Use the right tool for
the job.
the job.
– Don’t use a screwdriver
– Don’t use a screwdriver
instead of a pry bar or pliers
instead of a pry bar or pliers
instead of a wrench.
instead of a wrench.
• Store tools safely.
• Store tools safely.
– Don’t leave tools where they
– Don’t leave tools where they
could fall on someone or
could fall on someone or
where an exposed sharp
where an exposed sharp
edge could come in contact
edge could come in contact
with an exposed body.
with an exposed body.
• Inspect tools before use.
• Inspect tools before use.
– Dull saws
–
– Dull saws
Screwdrivers with broken tips
– Screwdrivers with broken tips
or handles
or handles
• Use tools correctly and
• Use tools correctly and
with common sense.
with common sense.
– Don’t pull a knife toward
– Don’t pull a knife toward
you or use a screwdriver
you or use a screwdriver
on something you’re
on something you’re
holding in your hand.
holding in your hand.
• Use protective
• Use protective
equipment.
equipment.
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 • Report or turn in to
• Inspecting tools your supervisor or tool
– Wrenches: spread jaws
room
– Drills, augers, and – Tag out of service
bits: dull or worn
– Remove from general
– Knives, chisels,
use and Do Not Use
drills: not sharp
– Chisels, punches:
mushroomed or
chipped heads
– Power tool: broken
insulation, loose
connections
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 Carrying Tools
• Use a toolbox or belt.
• Use a toolbox or belt.
• Make sure pointed tools are
• Make sure
carried with pointed tools are
the pointed
carried
edges awaywith the your
from pointed
body.
edges away from your body.
• When carrying tools up or
• Whena carrying
down tools
ladder, haul up orin
them
a down
bag orabucket.
ladder, haul them in
a bag or bucket.
• Never carry a tool by the
• Never
core carry a tool by the
or hose
core or hose
• Keep cord and hose from
• Keepoilcord
heat, andand hose
sharp from
edges.
heat, oil and sharp edges.
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Power Tool Precautions

• Don’t throw hand tools

to another person.
• Don’t leave tools lying
around.
• Disconnect tools

when not in use or

when servicing.
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 Rotating Equipment
While installing exhaust fan for
ventilation in Confined space,
Hazards
High speed motors metal blades
Tendency to cut fingers
Entangle
Electrical Hazard
Precautions
Switch off the power supply before approach
Ensure Guard is in place
Avoid loose clothes
Ensure color code is in place

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 Extra Precautions for Fans
 Do not place fingers inside the guard area
while fan operating;
 Wait until rotating fan blade has
completely stopped if moving or working
on fan;

 Ensure pedestal and other type of

cooling fans have sufficient guard to
avoid finger/hand penetration
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Power Tool Precautions (Continued)
– Inspect electrical cord,
connections, and plug.
– Make sure tools are turned
off before you put them
down.
– Secure work with clamps
or vise.
– Avoid accidental starts;
do not place finger on
switch while carrying a
powered tool.
– Keep eyes on work
activity.
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 Power Tool Precautions (Continued)
Guards
– Protect the point of operation.
– Prevent contact with rotating parts.
– Prevent contact with flying particles
and sparks.
– Never remove guards from
power tools or equipment
when tools/ equipment is being
used.

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 Guarding

An ungrounded plug, an electrical cord with an

illegal splice.

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Rev-02 Date:
23.04.2011
Serious Injuries…

Saw injury at wrist and hand

Circular saw injury

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 Guarding –
Point of Operation

This shows a
radial arm saw
equipped with
proper point of
operation guards

The point of operation is where the work is actually

performed on the materials – it must be guarded
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 Radial Saw Guarding

Radial arm
saw equipped
with an upper
and lower
blade guard

Guard to prevent the operator from coming in

contact the rotating blade 55
 Guarding Portable Circular Saws

Guard these saws above and below the base plate or shoe.
The lower guard must cover the saw to the depth of the teeth.
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 Table Saw Guarding

Hood guard

Use a hood for guarding

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 Power Tool Precautions (Continued)
– Never stand directly in front

• Abrasive Wheel Tools of wheel when starting.

– Never place grinder in a vise.
– Before mounting, inspect

wheel for cracks or defects.

– Check rating of wheel and
the tool. Ensure wheel
rated equal or higher than
tool.
– Do not over tighten on
spindle.
Ensure the spindle speed doesn’t exceed
– Wear eye and hand the maximum speed marked on the wheel
protection 58
 Electric Power Tools

To protect a worker from shock, these tools must:

 have a 3-wire cord plugged into a grounded receptacle
 be double insulated, or
 be powered by a low-voltage isolation transformer

Double
insulated Plug with a
markings grounding
pin
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• Pneumatic Tools (Air)
– Minimum PPE – Eye and face
protection
– Use extreme caution

– Only use if trained

• Jack hammers will cause strain and

fatigue.
• Use gloves and frequently adjust grip.
Gel gloves recommended
• Keep feet away from tool’s bit.
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Vibration
Injuries

Hand Arm Vibration syndrome 61

Pneumatic Tools - Fastening

• Ensure tool is fastened

securely to the air hose to Wire should not be
prevent a disconnection used to secure hose

• Use a short wire or positive

locking device attaching the
air hose to the tool
Whip arrester must
be used

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 Power Tool Precautions (Continued)
• Liquid-Fuel Tools
– Handle and transport fuel in approved
flammable liquid containers.
– Before refueling, shut down engine and allow it
to cool and clean up any spills after refueling.
– No smoking while using or fueling.
– Enclosed areas – Ensure adequate
ventilation or air circulation.
– Have fire extinguisher
readily available. 63
 Power Tool Precautions (Continued)
• Powder-Actuated Tools – If misfires, wait 30
– Only qualified individuals can seconds and try again.
operate.
– Use PPE – Hearing, eye
– Don’t use in an explosive or
flammable atmosphere. and face.
– Inspect tool before use.
– Never point it at anyone.
– Load only when ready to use.
Don’t leave loaded tool
unattended.
– Account for all cartridges.

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 Power Tool Precautions (Continued)
• Hydraulic Power Tools: Jacks
– Setup Jack
• Inspect jack before use.
• Place base on firm level surface.
• Center jack.
• Place head against a level surface.
• Apply force uniformly.
– Do not use a jack to support
a lifted load. Use block
after raising the load. 65
 FIVE Basic Safety Rules
1.Keep all tools in good condition
with regular maintenance.
2.Use the right tool for the job.
3.Examine each tool for damage
before use and do not use damaged
tools.
4.Operate tools according to the
manufacturers’ instructions.
5.Provide and properly use the right
PPE
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