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PRESENTATION ON
• Renewable energy sources are inexhaustible but as per Indian climatic conditions
solar energy is most suitable renewable energy source
• Solar energy :-
o Solar PV -Directly converts into electricity.
o Solar thermal -Directly converts into heat.
• Solar Photovoltaic (PV) and solar thermal both are efficient.
• Selection of them is depends on utility, suitability,economically. For energy storage
and 24×7 energy supply solar thermal technology is getting more popular than solar
PV technology.
• Solar thermal technology is also known as Concentrated Solar Power (CSP).
CSP
• Point focusing
Solar tower
Dish system
• Line focusing
Parabolic trough
Fresnel trough
• Kkk
Regenerative fuel cell storage
• It is electrochemical cell, converts source fuel (i.e. hydrogen, methane, propane,
methanol, etc.) into electricity. Hydrogen fuel cell is the one type of
electrochemical cell, where hydrogen is used the primary fuel and oxygen is also
required, as shown in Figure.They produce electricity with very little pollution like
hydrogen cell produces by product water. It has many advantages like no
greenhouse gases, more operating time. But has some disadvantages like facing
difficulty in storing of hydrogen due to highly inflammable nature of H2 and
requirement of high capital cost due to platinum catalyst.
Superconducting magnet storage
• This is an advanced energy storage system. It stores energy in the magnetic field
within magnets that is developed by flow of direct current in a superconducting
coil, and then releases it within fraction of cycle, as shown in Figure.
Molten salt
• Molten salt storage systems are the established commercially available concept for
solar thermal power plants. Due to their low vapor pressure and comparatively high
thermal stability, molten salts are preferred as the heat transfer fluid and storage
medium. However, due to pricing pressure, the development of alternative, more
cost- effective concepts is an important step in making thermal energy storage more
competitive for industrial processes and solar thermal applications. A closer look at
the capital cost distribution of two-tank storage systems, reveals that indirect
systems with a maximum operating temperature of 400 °C have differing heat
transfer fluids (HTF) and storage media. For direct systems with operating
temperatures up to 560 °C, using molten salt as the HTF and the storage media, the
capital cost ratios are 34 % for the storage media and 31 % for the storage tank, as
shown in Figure.
Stone storage
• In this type of energy storage medium is pebbles that has significantly higher
thermal conductivity than normal concrete. Although the recipe of this material is
quite complex the main component is quartzite, natural geo-material readily
available in many parts of the world. Further, heat is transported in and out of the
storage by way of a heat transfer fluid (HTF) which flows through steel pipe heat
exchangers that are cast into concrete storage elements, as shown in Figure. These
elements are specially designed to deal with thermal deformations and stressing.
Stone storage may be a good technology for CL-CSP system.
It can be concluded from comparative study of various energy storage systems that for the
need of large scale energy storage underground thermal, pumped hydro and compressed air
energy storage systems are suitable. Superconductors are able to store energy with negligible
losses. Fuel cells are a viable alternative to petrol engines due to their high efficiency.
Flywheels have a narrow range and suitable for small scale operations. Molten salt and stone
storage systems are gaining more acceptability for solar thermal power plants.
OBJECTIVES OF THE RESEARCH WORK
• According to current rising trend in energy demand, reducing balance stock of fossil
fuels and its impact on environment and health, it is urgent to switch over to alternative
source of energy i.e. renewable with efficient storage systems.
• The objectives of the present work are to develop methodology for hybridizing the solar
thermal (i.e. CSP) with thermal storage to 24×7 uninterrupted energy supply.
• Objective-I
• Experimentally performance analysis of 1 MWe (3.5 MW) solar thermal power plant
with 16 hours thermal storage for continuous operation established at Mount Abu,
Rajasthan.
• Experimentally performance analysis of 3.5 kWe (1 kWh) solar thermal power plant
with 24 hours thermal storage for continuous operation established at Bhopal, Madhya
Pradesh.
• Objective-II
To compare the performance of above mentioned both solar thermal power plant
coupled with storage system for the Indian climate conditions.
• EXPERIMENTAL SET UPS
• For controlling pollution level and fulfilling energy demand 24×7, hybrid
(combination of CSP with thermal storage) system is appropriate. In research two
experimental set ups are developed. They are as follows:-
• Experimental set up -01
• Mount Abu
• Experimental set up -02
• Bhopal
LITERATURE REVIEW
• Literature on the basic concept of solar thermal systems and energy storage
systems, their classifications, performances has been reviewed. It comprises the
performances fetches out their merits and demerits. Therefore, literature review is
presented under following heads:
– Power installed capacity of India
– Battery storage systems
– Thermal storage systems
Fuel Total Power Installed
MW Capacity of India
%
Share
Total Thermal 2,27,644 63.2
Coal 1,96,895 54.2
Lignite 6,260 1.7
Gas 24,937 6.9
Diesel 510 0.1
Hydro(Renewable 45,399 12.6
)
Nuclear 6,780 1.9
RES (MNRE) 82,589 22.7
Total 3,63,370 100
30 MWh approx.
Battery cost for uninterrupted power supply and best quality power
output
Cost of lead acid battery @ Rs. 8000 per KWh for period of 5 years 30,000 x 8000 = 24 crores for period of 5 years, Therefore for period
of 20 years, we have to replace the battery 5 times, so total cost for
battery will be around 24 x 4= Rs. 96 crores
Cost of Li-ion battery @ Rs 15000 per 30,000 x 15000 = 45 crores for period of
24,000 x 18 = 4,32,000
Cost of diesel plant is around Rs. 18 per unit
total cost of 1 MW PV based lead acid battery operated power plant: 29.89 + 90 = 119.89 crores
say Rs. 120 crores for stabilized uninterrupted quality power.
THERMAL STORAGE SYSTEM WITH SOLAR THERMAL
For MW scale solar thermal power plant based on parabolic trough collector (PTC) and
molten salt as thermal storage, the following cost analysis of 1 MW solar power (i.e.
Solar thermal) 24x7 energy storage is presented in Table
Ero trough + schott vacuum tube cost Rs ~ 30,000 per sq.m
= 16.666 crores
BOP turbine Island
24,000 x 18 = 4,32,000
Cost of diesel plant is around Rs. 18 per unit
Hence total cost of 1 MW solar thermal with molten salt thermal storage is Rs. 60
crore for stabilized uninterrpted quality power.
• It should be noted that life cycle assessment of solar PV based power is required
replacement of batteries after 5 year in case of Lead acid battery and 10 years in case
of Li-ion batteries.
• There is no replacement of solar thermal power plant and continue to run as it
maintain. Hence PV based plant cost will be around Rs. 114 crores and solar
thermal based plant is Rs. 60 crores for stabilized uninterrupted quality power.
• Powell et al. [33] observed that CSP or solar thermal power technology is suitable to
couple with any alternative strategies like coal, natural gas,
biofuels, geothermal, photovoltaic (PV) and wind.
• Globally four main CSP technologies are popular for power generation
• Parabolic Trough (PT)
• Solar Tower (ST)
• Linear Fresnel Reflector (LFR)
• Parabolic Dish (PD)
• After reviewing different research papers, following
research gaps are identified:
Remarkable scope of energy storage is available coupled with solar thermal (CSP)
systems in in hot climatic conditions i.e. India. Only a few concerned research
papers are accessible for making available electricity 24×7 in hot climatic
conditions i.e. India.
Thermal energy storage system (i.e. solid) coupled with solar thermal (CSP)
systems for the Indian climatic conditions is found.
EXPERIMENTAL SET UP
• Thermal storage Receivers:
• Each Receiver can store thermal energy up to 150 kwhrs per day
• Direct steam generation of temperature ranging from 250 o DegC 450DegC at
operating pressure from 38 Bar g to 44 Bar
Overall plant output:
• The overall plant produces 7000 kgs of steam every hour for continuous 24 hours
plant operation.
• Turbine – Generator can produce peak of 1.2MW of power output per hour
• The thermal storage allows the plant to run on continuous basis round the clock. It
also allows the plant to generate power as per demand
Parabolic solar reflector
• This supporting stand requires design as per the latitude of the location.
• The base of the supporting stand is designed in triangular shape for more stability
and less land requirement.
• All the materials used for the designare of Mild steel grade as per IS2062 and M.S.
Sections as per IS4923.
• All the surface areas are protected with epoxy paint coat and marine protection PU
paint coat on the properly cleaned surface through copper slag blasting.
Supporting stand
Concrete foundation is done for providing proper strength to 60 SQM Parabolic Solar
Reflector as shown in Figure. Designing of stands is done according to latitude of the
location, hence different design is done for different locations. Base of supporting stand
is selected in triangular shape for providing proper strength with less land requirement.
• Rotating wheel :- It links to supporting stand and parabolic frame, as Figure.
Materials employed for rotating wheel are of mild steel grade as per IS 2062 and
M.S. sections as per IS 4923. The daily tracking arrangement is through rack and
pinion arrangement with actuators and DC motor for daily rotation.
•Parabolic Outer Frame: The next main component of the Parabolic Reflector is
the parabolic frame. The outer frame is designed in three parts as per the requirement
of flexibility and rigidity balance to accommodate various shapes of parabola’s for
different seasonal requirements. This outer frame provides hinge support to various
cross-bars and long-bars that are designed to support the mirror pieces that make a
perfect parabolic reflective surface.
• Flexible Parabola: The structural design has the flexibility option in the structure
to provide flexible parabola. There is different parabolas option for different
seasons. These flexible parabolas are possible through automatic dual axis tracking
mechanism. There are three types of tracking systems:
1. Daily tracking: This tracking mechanism allows the Reflector to track the sun
throughout the day. This is done with the help of rack and pinion mechanism.
2. Seasonal tracking: This tracking mechanism allows the Reflector to align with the
changes in the angle of the sun due to change in the season.
3. Shape change tracking: This tracking mechanism allows the reflector to change the
shape of the parabola to increase the concentration ration of the focus.
Static cast iron receiver
• Receiver is constructed by monolithic cast iron, in conical cavity shape, opening of
500 mm and 700 mm deep in conical design. A single helical boiler grade coil is
wound around the monolithic conical cavity cast iron body around the periphery.
• The entire body of the Receiver is covered with mineral wool Insulation of 6 inch
thickness with aluminum cladding to minimize heat loss to atmosphere.
• The Receiver is supported and mounted on a triangular structure for better
stability and supported with fixtures that minimize heat loss due to heat transfer.
Equipment list used in the experimental set
up
Sl. Name of Specifications Make / Cost Date of Utilization Remarks
No Equipmen Model (FE / Installation Rate (%) regarding
t Rs) Maintenance
/ Breakdown
Tracker Unit Assembly
complete with Micro- 23rd
1. Solar Tracker Unit Controller with Computer 7,04,175.00 Jan,2016 100% Control
Interfacing Facility and full System
auto operation throughout Components
the year and data logging Replaced
system.
Piping work
2. D4#23P 1,19,914.85 75% was revised for
Heat Transfer Unit Plunger Type Positive SR NO: CE- 26th better steam
(Boiler Feed Pump Return Metering; 0-50 LPH 5606 Mar,2016 generation and
& Piping & Core of with discharge pressure Dosing the Core s under
MS and Copper) 11kg/cm2 ; Flooded suction; Metering revision to Cast-
Pump speed Pump Iron crucible
– 145 RPM; All material SS design for
316 ; Plunger – Hard improving
Chrome Plated steam
parameters.
3. Core Material Mild Steel, Copper and 3,38,401.00 7th 75% Size of
from RPI USA Cast- Iron May,2016 Crystal
revised
HS
4. Fresnel Lens 1100mm(dia.) x 5mm(thick); 7117190000 31,000.00 23rd 100% -
MMA Polymer; Focal 0 Jan,2016
Length of 1300mm Focal length
1300mm
1100mm Dia.
• Other materials are-
• Thermocouple R-Type ; 360mm Long; 0-1500o C range ; Compensating Cable SS
braided and Digital Meter along with accessories.
• Thermo-Electric Device duly designed and fabricated at Micro-and Nano Fabrication
Clean Room (MNCR), RPI, USA. Conversion Efficiency more than 5%.
• Thermal Storage Salt for Research developed at the RPI Lab, USA and imported vide
invoice dated 25th April, 2016- having high “Energy Density” exceeding
300kWh/m3and Density 2200kg/m3.
The aim of this project is to demonstrate a solar thermal storage system with 1 kW
capacity of volumetric energy density, exceeding 300 kWh/m 3 and capable of operating
at high temperatures up to 1000 oC.
The unique aspects of this system are the selection of an alkali halide salt with high
melting temperature and a corrosion-resistant, low- cost ceramic container material.
Sized and photo of mixed
alkali halide compounds
doped with metallic
impurities
FOCUS OF LENS AT
THE TIP OF RECIEVER
STEAM OUTPUT
OF THE SYSTEM
STEAM GENERATION
FROM THE CAST IRON THERMAL
STORAGE
Conclusion
• In present era the growth of population is very fast, resulting energy demand is also
increasing exponentially mainly due to their modern life style, etc. Therefore,
renewable based 24×7 energy solutions have to be invented.
• Conventional renewable energy generation systems have enormous issues i.e.
uninterrupted supply, energy storage with controlled GHGs emissions.
• Unlike conventional renewable approach, an innovative passive hybrid approach is
the coupling of energy storage system with Concentrated Solar Power (CSP)
system. By using solar energy, the hybrid system is able to generate huge amount of
energy. These systems are characterized by various advantages i.e. appropriate
efficiency, no emissions of GHGs with very low operation and maintenance costs
etc.
• Two experimental set ups with objective to proficient exploitation solar energy and
store through solid storage systems to provide the power 24×7. A 1 MWe (3.5 MW
thermal) solar power plant with 16 hours thermal storage capacity and A 1 kWe
high energy density thermal energy storage for concentrated solar plant were
experimented and found satisfactory results as per Indian climatic conditions.
• CONCLUSIONS FROM PERFORMANCE OF 1 MWe (3.5 MWh)
SOLAR POWER PLANT WITH 16 HOURS THERMAL STORAGE
CAPACITY
• The plant operates on Rankine cycle principle. The Parabolic Reflector
concentrates the solar radiation towards the in-house developed, highly efficient
cavity receiver. The cavity of the Receiver which is made of monolithic cast iron
acts as perfect black body and thus provides excellent thermal storage. The boiler
grade coil around the body acts as a heat exchanger which allows for water to
exchange heat and convert into steam.
• The thermal storage can be operated between 250 oC to 550oC and can be
discharged. The steam generated is mostly super- heated steam and the rest is
saturated steam to pertaining pressure from 38 bar to 44 bar gauge pressure.
Technical Parameter
1 Thermal Capacity 3.5 MWth 40 KWth
2 Electrical Capacity 1 MWe 10 kWe
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THANK YOU