Energy Management for Industries

Electrical Process
Functionality Advant® EMS
References
Benefits
 Which electrical networks need EMS?

Critical Loads
Limited In-plant Generation
 Load Shedding
Insufficient reliability of Public Grid
Several Generators
Contracted Maximum Power Importation
 Power Control
Contracted Minimum Power Factor
Complex In-plant Distribution Networks
“Local only” Control facilities
 SCADA

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 Functionality Advant® EMS

 Load Shedding
 Active and Reactive Power Control
 Supervision, Control and Data Acquisition (SCADA)
 Mode Control
 Reacceleration
 Synchronisation
 Training and simulation

ABB Advant® Energy Management Systems

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The function Load Shedding

Without Load
Shedding
The function Load Shedding

With Load
Shedding
 Main requirements for Load Shedding

20MW 30MW
 Secure electrical power to
15MW

G1 G2
critical loads
 Minimal disturbance to
plant operation
 No spurious operation
M1 M2 M3 M4 M5 M6 M7

9MW 6MW 1MW 20MW 10MW 7MW 12MW

(5) (3) (3) (1) (2) (4) (5)

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 Load Shedding: The types

 Fast Load Shedding on Loss of Power Resources

 Load Shedding on Frequency Drop
 Slow Load Shedding on Overload
 Slow Load Shedding for Peak Shaving
 Manual Load Shedding

ABB Advant® Energy Management Systems

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 Advant® EMS Load Shedding: Keywords

 Fast
 Exact
 Flexible
 Coordinated
 Deterministic
 Security and Reliability
 Accurate Event logging
 Operator Guidance
 Independent Back-up System

ABB Advant® Energy Management Systems

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 Active and Reactive Power Control

 Active Power Sharing:

P
 Efficient power generation
 Power Import optimization
 Avoid component overloading
 Reactive power sharing:
 Achieve stable operation
 Power Factor optimization Q-lead Q-lag

Generator Diagram

Taking into account capability diagrams

ABB Advant® Energy Management Systems

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 Supervision, Control and Data Acquisition

 Clearly Structured Presentation

 Controls - Select Before Execute
 Status Indications
 Consistency Analysis
 Time Tagged Events (1 ms resolution)
 Alarmhandling, Reports, Trends
 Supervision and Self Diagnostics
 Single Window concept

ABB Advant® Energy Management Systems

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 Integration with subordinated systems

 Satellite Time Receiver (GPS)

 Alarm annunciators
 SF-6 Density Monitoring Units
 Motor Control Centers
 Battery Chargers
 Meteorological Stations
 Diesel Generators
 Generator- and turbine controller
 Protection and Control Units

ABB Advant® Energy Management Systems

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 Integrated Protection & Control Units

 Protection
A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541

 Measuring of U, I, E,
calculation of P & Q
 Monitoring & Control
 Interlockings A B B T ra n sm it O y
N e tw o rk P a rtn e r

 Alarm annunciation
 Event Time Tagging
 Disturbance Recording
 Local storage of trip-events
U a ux = 80 .. .2 65 V d c / ac Io n = 1 / 5 A ( Io ) 1 M R S xxxxxx
fn = 5 0 H z U n = 1 0 0 / 1 1 0 V (U ) 9 8 15 0

In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V (U o ) 9 50 9

 Serial communication to Advant® EMS

ABB Advant® Energy Management Systems

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 Integration with supervisory systems

 Plant Information Systems - MIS

 Regional Dispatch Centers
 Power Generation Coordination Centers
 Energy Trading
 Utility Management Systems
 Process DCS

ABB Advant® Energy Management Systems

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 Mode Control

 for generators
 for turbines
 for transformers
 for switchboards

ABB Advant® Energy Management Systems

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 Reacceleration

 Triggered by Load Shedding or Undervoltage

 Individual motors
 Priority per motor
 Max. allowed time delay per motor
 Network configuration check
 Network restoration

ABB Advant® Energy Management Systems

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 Synchronization

 Automatic Synchronization after boiler trip

 Automatic Synchronization initiated by operator
 Semi Automatic Synchronization
 Manual Synchronization

ABB Advant® Energy Management Systems

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 ABB Advant® Energy Management Systems
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 Advant® Energy Management System
X-terminal Personal
Computer MES or ERP
Server

Plant Network

Advant Station 515 Advant Station 520i

OS, IMS, ES OS, IMS, ES
AdvaCommand AdvaCommand
AdvaBuild AdvaBuild
AdvaInform AdvaInform

Control Network (optical and/or electrical)

Advant Controller 400 Advant Controller 400 Advant Controller 400 Advant Controller 400 Advant Advant
A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541
Process Control Safety System

A B B T ra n sm it O y
N e tw o rk P a rtn e r

S800 I/O S100 I/O

U a ux = 80 .. .2 65 V d c / ac
fn = 5 0 H z
In = 1 /5 A ( I)
Io n = 1 / 5 A ( Io )
U n = 1 0 0 / 1 1 0 V (U )
U o n = 1 0 0 /1 1 0 V (U o )
1 M R S xxxxxx
9 8 15 0
9 50 9

REF 500 INSUM

Fieldbus A B B N e tw o rk P a rtn e r F E E D E R T E R M IN A L R E F541

A B B T ra n sm it O y
N e tw o rk P a rtn e r

U a ux = 80 .. .2 65 V d c / ac Io n = 1 / 5 A ( Io ) 1 M R S xxxxxx
fn = 5 0 H z U n = 1 0 0 / 1 1 0 V (U ) 9 8 15 0
In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V (U o ) 9 50 9

Substation W Substation X Substation Y Substation Z

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 Advant® EMS Type Circuits

 Circuitbreaker Control
 Transformer Control
 Motor Control
 Generator Control
 Active Power Control
 Reactive Power Control
 Load Shedding
 Reaccelaration
 Netwerk Configuration Determination

ABB Advant® Energy Management Systems

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 References

HAR, refinery in Greece

Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Hoogovens, steel-industry in the Netherlands
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira & Jamnagar refineries in India
Omar, refinery in Syria
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And thus ABB Advant® EMS helps you to:

Avoid Black-outs
Achieve Stable Operations
Energy cost savings
Minimal operator requirements
Optimized network design
Minimise cabling and engineering
Single window for all plant data
Maintenance support
Ensure high availability and reliability
 ABB Advant® Energy Management Systems
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