8D Step

• SH Seo, HD Min, Eddie Kang(QA / Leader),

2 8D-TKEK-2021-024 1 • YS An, Un Kim (NI), JK Shin, YS Jung (SVC)
Found that T-cable was broken during upper car Team
Problem • GS Lee, SS Lee(CE)
Definition running (TWIN)

• Reconnect the T-cable using other T-cable in stock

• Rectify tension wire support and retaining plate
Arbitrarily 3  Clearance between support & plate (NG : 13m , Good : 5m)
installed
Containment • Reinstallation of the retaining plate as well as additional installation so that the tension wire can
guide up to the upper fixing part, and it makes the wire maintain the sufficient tension by tension
weight

• Installation team did not comply with the installation manual and installed it arbitrarily.
4 • Ignored the precautions during installation, and lack of understanding components
Root Cause
T-cable Caught in • Installation in different way for each lift due to insufficient installation quality management
lower car CWT

• Special training to installation team able to work in accordance with the manual and to prevent them
5 from working arbitrarily.
Solution
• Enhancement of installation quality and verification procedure

6 • Strengthen the inspection after installation

Implementation
Severity: 2(Function)

Product: Travelling cable, tension rope 7 • Standardized work instruction for installation.
Prevention
BUs affected: TBD

COPQ estimated: 8
Effectiveness • TBD
# units potential: Twin 12 Set(Upper Car 12, Low car 12) /Closure
Date started: Nov 2021

Severity: 1= Safety/Legal, 2= Function, 3=Minor

 APPENDIX#1 현장 주요 사진

Insufficient tension rope tension

(The rope was welded on the retaining
in the middle of hoist way

Being caught between

upper CAR T-cable and
lower CAR CWT

Tension rope, T-cable damage by the

installed unexpected
arbitrarily interference

2 | Mar. 08. 2021 | 8D Report