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DC Choppers
Introduction
• Chopper is a static device.
• A variable dc voltage is obtained from a
constant dc voltage source.
• Also known as dc-to-dc converter.
• Widely used for motor control.
• Also used in regenerative braking.
• Thyristor converter offers greater
efficiency, faster response, lower
maintenance, smaller size and smooth
control. .
Choppers are of Two Types
Step-down choppers.
Step-up choppers.
In step down chopper output voltage is
less than input voltage.
In step up chopper output voltage is
more than input voltage.
.
Principle Of
Step-down Chopper
C hopper
i0
+
V R V0
.
• A step-down chopper with resistive load.
• The thyristor in the circuit acts as a switch.
• When thyristor is ON, supply voltage
appears across the load
• When thyristor is OFF, the voltage across
the load will be zero.
.
v0
V
V dc
t
tO N tO F F
i0
V /R
Idc
t
T
.
Vdc Average value of output or load voltage.
I dc Average value of output or load current.
tON Time interval for which SCR conducts.
tOFF Time interval for which SCR is OFF.
T tON tOFF Period of switching or chopping period.
1
f Freq. of chopper switching or chopping freq.
T
.
Average Output Voltage
tON
Vdc V
tON tOFF
tON
Vdc V V .d
T
tON
but d duty cycle
t
.
Average Output Current
Vdc
I dc
R
V tON V
I dc d
R T R
RMS value of output voltage
tON
1
VO v dt
2
o
T 0
.
But during tON , vo V
Therefore RMS output voltage
tON
1
VO
2
V dt
T 0
2
V tON
VO tON .V
T T
VO d .V
.
Output power PO VO I O
VO
But IO
R
Output power
2
V
PO O
R
2
dV
PO
R
.
Effective input resistance of chopper
V
Ri
I dc
R
Ri
d
The output voltage can be varied by
varying the duty cycle.
.
Methods Of Control
• The output dc voltage can be varied by the
following methods.
– Pulse width modulation control or
constant frequency operation.
– Variable frequency control.
.
Pulse Width Modulation
• tON is varied keeping chopping frequency ‘f’
& chopping period ‘T’ constant.
• Output voltage is varied by varying the ON
time tON
.
V0
tO N tO F F
t
T
V0
t
tO N tO F F
.
Variable Frequency Control
• Chopping frequency ‘f’ is varied keeping
either tON or tOFF constant.
• To obtain full output voltage range,
frequency has to be varied over a wide
range.
• This method produces harmonics in the
output and for large tOFF load current may
become discontinuous
.
v0
V
tO N tO F F
t
T
v0
tO N tO F F
t
T
.
Step-down Chopper
With R-L Load
C hopper
i0
+
R
V V0
FW D L
E
.
• When chopper is ON, supply is connected
across load.
• Current flows from supply to load.
• When chopper is OFF, load current
continues to flow in the same direction
through FWD due to energy stored in
inductor ‘L’.
.
• Load current can be continuous or
discontinuous depending on the values of
‘L’ and duty cycle ‘d’
• For a continuous current operation, load
current varies between two limits Imax and
Imin
• When current becomes equal to Imax the
chopper is turned-off and it is turned-on
when current reduces to Imin.
.
v0
O utput
voltage
V
tO N tO F F
t
T
i0 O utput
Im a x current
C ontinuous
I m in current
t
i0 O utput
current
D iscontinuous
current
t
.
Principle Of Step-up Chopper
I L D
+
+
L
C O VO
V A
D
C hopper
.
• Step-up chopper is used to obtain a load
voltage higher than the input voltage V.
• The values of L and C are chosen
depending upon the requirement of output
voltage and current.
• When the chopper is ON, the inductor L is
connected across the supply.
• The inductor current ‘I’ rises and the
inductor stores energy during the ON time
of the chopper, tON.
.
• When the chopper is off, the inductor
current I is forced to flow through the diode
D and load for a period, tOFF.
• The current tends to decrease resulting in
reversing the polarity of induced EMF in L.
• Therefore voltage across load is given by
dI
VO V L i.e., VO V
dt
.
• A large capacitor ‘C’ connected across the
load, will provide a continuous output
voltage .
• Diode D prevents any current flow from
capacitor to the source.
• Step up choppers are used for
regenerative braking of dc motors.
.
Expression For Output Voltage
Assume the average inductor current to be
I during ON and OFF time of Chopper.
When Chopper is ON
Voltage across inductor L V
Therefore energy stored in inductor
= V .I .tON
Where tON ON period of chopper.
.
When Chopper is OFF
(energy is supplied by inductor to load)
Voltage across L VO V
Energy supplied by inductor L VO V ItOFF
where tOFF OFF period of Chopper.
Neglecting losses, energy stored in inductor
L = energy supplied by inductor L
.
VItON VO V ItOFF
V tON tOFF
VO
tOFF
T
VO V
T tON
Where
T = Chopping period or period
of switching.
.
T tON tOFF
1
VO V
tON
1
T
1
VO V
1 d
tON
Where d duty cyle
T
• Duty cycle d can be varied only between a min. & max. value,
limiting the min. and max. value of the output voltage.
.
Problem
• A Chopper circuit is operating on TRC at a frequency of 2 kHz
on a 460 V supply. If the load voltage is 350 volts, calculate the
conduction period of the thyristor in each cycle.
.
Conduction period of thyristor
T Vdc
tON
V
0.5 10 3 350
tON
460
tON 0.38 msec
.
Problem
• Input to the step up chopper is 200 V. The output required is
600 V. If the conducting time of thyristor is 200 sec. Compute
– Chopping frequency,
– If the pulse width is halved for constant frequency of
operation, find the new output voltage.
.
V 200 V , tON 200 s , Vdc 600V
T
Vdc V
T tON
T
600 200 6
T 200 10
Solving for T
T 300 s
Chopping frequency
1
f
T
1
f 6
3.33 KHz
300 10
Pulse width is halved
200 10 6
tON 100 s
.
2
Frequency is constant
f 3.33KHz
1
T 300 s
f
T
Output voltage = V
T tON
300 10 6
200
300 100 10 6 300 Volts
.
Problem
• A dc chopper has a resistive load of 20 and input voltage VS
= 220V. When chopper is ON, its voltage drop is 1.5 volts and
chopping frequency is 10 kHz. If the duty cycle is 80%,
determine the average output voltage and the chopper on time.
VS 220V , R 20, f 10 kHz
tON
d 0.80
T
Vch = Voltage drop across chopper = 1.5 volts
Average output voltage
tON
Vdc VS Vch
T
Vdc 0.80 220 1.5 174.8 Volts
.
Chopper ON time, tON dT
1
Chopping period, T
f
1 3
T 0.1 10 secs 100 μsecs
10 10 3
Chopper ON time,
tON dT
tON 0.80 0.1 10 3
tON 0.08 10 3 80 μsecs
.
Problem
• In a dc chopper, the average load current is 30 Amps,
chopping frequency is 250 Hz, supply voltage is 110 volts.
Calculate the ON and OFF periods of the chopper if the load
resistance is 2 ohms.
I dc 30 Amps, f 250 Hz , V 110 V , R 2
1 1
Chopping period, T 4 10 3 4 msecs
f 250
Vdc
I dc & Vdc dV
R
dV
I dc
R
I R 30 2
d dc 0.545
V 110
.
Chopper ON period,
tON dT 0.545 4 10 3 2.18 msecs
Chopper OFF period,
tOFF T tON
tOFF 4 10 3 2.18 10 3
tOFF 1.82 10 3 1.82 msec
.
• A dc chopper in figure has a resistive load of R = 10 and
input voltage of V = 200 V. When chopper is ON, its voltage
drop is 2 V and the chopping frequency is 1 kHz. If the duty
cycle is 60%, determine
– Average output voltage
– RMS value of output voltage
– Effective input resistance of chopper
– Chopper efficiency.
.
C hopp er
i0
+
V R v0
V
2
d Vch
PO
R
0.6 200 2
2
PO 2352.24 watts
10
Input power,
dT
1
Pi
T
0
ViO dt
1
dT
V V Vch
PO
T
0
R
dt
.
PO
dV V
Vch
R
0.6 200 200 2
PO 2376 watts
10
Chopper efficiency,
PO
100
Pi
2352.24
100 99%
2376