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• Stability
• The stability of the enzymes can be expected to
change upon immobilization. It will increase if the
carrier provides a micro environment capable of
stabilizing the enzyme and decrease if the carrier is
capable of denaturing the enzymatic protein. It has
been found that enzymes coupled with inorganic
carriers are generally more stable than those attached
to organic polymers.
• Stability with respect to denaturing agents (agents that
will affect the stability of proteins) may also be changed
upon immobilization.
Methods of Immobilization
• The ionic binding method relies on the ionic binding of the enzyme
protein to water-insoluble carriers containing ion-exchange residues.
• Polysaccharides and synthetic polymers having ion-exchange
centers are usually used as carriers.
Ionic Binding
• Advantages
• The binding of an enzyme to the carrier is easily
carried out, and the conditions are much milder than
those needed for the covalent binding method.
• Hence, the ionic binding method causes little changes in
the conformation and the active site of the enzyme.
• Therefore, this method yields immobilized enzymes with
high activity in most cases.
Ionic Binding
• Disadvantages
- Leakage of enzymes from the carrier may occur in substrate
solutions of high ionic strength or upon variation of pH.
This is because the binding forces between enzyme proteins and
carriers are weaker than those in covalent binding.
Ionic Binding
• What is the main difference between ionic and physical adsorption
binding modes?
• The main difference between ionic binding and physical adsorption is
that:
• the enzyme to carrier linkages are much stronger for ionic binding although
weaker than in covalent binding .
Covalent Binding
• The most intensely studied of the immobilization
techniques is the formation of covalent bonds
between the enzyme and the support matrix.
• When trying to select the type of reaction by
which a given protein should be immobilized,
the choice is limited by two characteristics:
(1) the binding reaction must be performed
under conditions that do not cause loss of
enzymatic activity, and
(2) the active site of the enzyme must be
unaffected by the reagents used.
Covalent Binding
• The covalent binding method is based on:
• the binding of enzymes and water-insoluble carriers by covalent
bonds.
The functional groups that may take part in this
binding are listed below:
• Amino group Carboxyl group Sulfhydryl group Hydroxyl
group Imidazole group Phenolic group
Thiol group Threonine group Indole group
Covalent Binding
• This method can be further classified into :
• diazo,
• peptide and
• alkylation methods according to the mode of linkage.
Disadvantage
The conditions for immobilization by covalent binding are
much more complicated and less mild than in the cases of
physical adsorption and ionic binding.
Therefore, covalent binding may alter the conformational
structure and active center of the enzyme, resulting in
major loss of activity and/or changes of the substrate.
Covalent Binding
• Advantage
• The binding force between enzyme and carrier is so strong that no leakage of
the enzymes occurs, even in the presence of substrate or solution of high ionic
strength.
Covalent Binding
• Protective methods of active sites:
• Covalent attachment to a support matrix must involve
only functional groups of the enzyme that are not
essential for catalytic action.
• Higher activities result from prevention of inactivation
reactions with amino acid residues of the active sites.
A number of protective methods have been devised:
• Covalent attachment of the enzyme in the presence of:
• a competitive inhibitor or substrate.
• A reversible, covalently linked enzyme-inhibitor
complex.
• A chemically modified soluble enzyme whose covalent
linkage to the matrix is achieved by newly incorporated
residues.
• A zymogen precursor.
Effective Covalent Binding
• Hence, covalent binding can be brought about by the following:
• Diazotization : SUPPORT--N=N--ENZYME.
• Amide bond formation : SUPPORT--CO-NH--ENZYME
• Alkylation and Arylation: SUPPORT--CH2-NH-ENZYME
SUPPORT--CH2-S--ENZYME
• Schiff's base formation : SUPPORT--CH=N--ENZYME
• Amidation reaction : SUPPORT--CNH-NH--ENZYME
• Thiol-Disulfide interchange : SUPPORT--S-S--ENZYME
• UGI reaction
• Mercury-Enzyme interchange
• Gamma-Irradiation induced coupling
• Carrier binding with bifunctional reagents :
• SUPPORT-O(CH2)2 N=CH(CH2)3 CH=N-ENZYME
• The active site of the enzyme must not be hindered. There must be ample space
Ugi reaction
• The Ugi reaction is a multi-component reaction in organic chemistry
involving a ketone or aldehyde, an amine, an isocyanide and a
carboxylic acid to form a bis-amide. The reaction is named after Ivar
Karl Ugi, who first published this reaction in 1962.
Increasing the yield of the immobilized enzyme
• It is possible in some cases to increase the number of
reactive residues of an enzyme in order to increase
the yield of the immobilized enzyme.
• This provides alternative reaction sites to those
essential for enzymatic activity.
• Similiarity between covalent bonding and
cross-linking
• provide stable, immobilized enzyme derivatives that do
not leach enzyme into the surrounding solution.
• The wide variety of binding reactions and insoluble
carriers (with functional groups capable of covalent
coupling or being activated to give such groups) makes this
a generally applicable method of immobilization. This is
true even if very little is known about the protein structure
or active site of the enzyme to be coupled.
Cross-Linking
• Disadvantage of Cross-Linking
• Cross-linking reactions are carried out under
relatively severe conditions. These harsh conditions
can change the conformation of active center of the
enzyme; and so may lead to significant loss of
activity.
Enzyme Immobilization by Entrapment
• Entrapping Enzymes:
• incorporating enzymes into the lattices of a semi-permeable gel or enclosing
the enzymes in a semi-permeable polymer membrane.
• It is done in such a way as to retain protein while allowing penetration of
substrate. It can be classified into lattice and micro capsule types.
Enzyme Immobilization by Entrapment
Enzyme Immobilization by Entrapment
• How does it differ from the covalent binding and cross linking
methods of immobilization?
• This method differs from the covalent binding and cross linking in that the
enzyme itself does not bind to the gel matrix or membrane. This results in a
wide applicability.
• The conditions used in the chemical polymerization reaction are relatively
severe and result in the loss of enzyme activity. Therefore, careful selection of
the most suitable conditions for the immobilization of various enzymes is
required.
Lattice-Type entrapment
• Lattice-Type entrapment:
- involves entrapping enzymes within the interstitial spaces of
a cross-linked water-insoluble polymer.
- Some synthetic polymers such as polyarylamide,
polyvinylalcohol, etc... and natural polymer (starch) have been used
to immobilize enzymes using this technique.
Microcapsule-Type entrapping
• Microcapsule-Type entrapment:
• involves enclosing the enzymes within semi permeable polymer membranes.
• The preparation of enzyme micro capsules requires extremely well-controlled
conditions and the procedures for micro capsulation of enzymes can be
classified as:
• Interfacial Polymerization Method
• Liquid Drying
• Phase Separation
Microcapsule-Type entrapping
• Interfacial Polymerization Method
• In this procedure, enzymes are enclosed in semi permeable membranes of
polymers.
• An aqueous mixture of the enzyme and hydrophilic monomer are emulsified in a water-
immiscible organic solvent.
• Then the same hydrophilic monomer is added to the organic solvent by stirring.
Polymerization of the monomers then occurs at the interface between the aqueous and
organic solvent phases in the emulsion. The result is that the enzyme in the aqueous
phase is enclosed in a membrane of polymer.
Microcapsule-Type entrapping
• Liquid Drying:
• In this process, a polymer is dissolved in a water-immiscible organic solvent
which has a boiling point lower than that of water.
• An aqueous solution of enzyme is dispersed in the organic phase to form a
first emulsion of water-in-oil type.
• The first emulsion containing aqueous micro droplets is then dispersed in an
aqueous phase containing protective colloidal substances such as gelatin,
and surfactants, and a secondary emulsion is prepared.
• The organic solvent in then removed by warming in vacuum. A polymer
membrane is thus produced to give enzyme micro capsules.
Microcapsule-Type entrapping
• Phase Separation:
• One purification method for polymers involves dissolving the polymer in an
organic solvent and re-precipitating it. This is accomplished by adding
another organic solvent which is miscible with the first, but which does not
dissolve the polymer.
Form of an immobilized enzyme
• The form of an immobilized enzyme can be
classified into four types:
• particles,
• membranes,
• Tubes, and
• filters.
Most immobilized enzymes are in particle form
for ease of handling and ease of application.
Form of an immobilized enzyme
• Particles - The particle form is described in the above
section.
• Membranes - Enzyme membranes can be prepared by
attaching enzymes to membrane-type carriers, or by
molding into membrane form. The molding is done after
the enzymes have been enclosed within semi-permeate
membranes of polymer by entrapment.
• Tubes - Enzyme tubes are produced using Nylon and
polyacrylamide tubes as carriers. The polymer tube is first
treated in a series of chemical reactions and the enzyme is
bound by diazo coupling to give a tube in a final step.
• Fibers - Enzymes that have been immobilized by
entrapment in fibers to form enzyme fibers.
Solid Supports
• The solid supports used for enzyme immobilization can be:
• inorganic or
• organic .
Some organic supports include:
Polysaccharides, Proteins, Carbon,
Polystyrenes, Polyacrylates,
Maleic Anhydride based Copolymers,
Polypeptides, Vinyl and Allyl Polymers, and Polyamides.
Choice of Reactor for Enzyme immobilization
• Types of Reactors
• In an enzyme reactor, the highest specific enzyme activity
is desirable. It is considered an added bonus if the support
that is used also aides in separation.
• One approach is to use a molecular sieve as the support and pulse
the reactor bed with the alternating passage of substrate
solution and water. The result is that bands of unused substrate
and product progress down the column. It so happens that the
enzymes for which this technique would be useful are also those
which in some cases benefit in having the enzyme immobilized on
a porous support.
Case of an industrial reactor
• For an industrial reactor,
• it is preferable to use supports that are non-biodegradable
such as:
• glass,
• silica,
• Celite,
• Bentonite,
• alumina, or
• titanium oxide, if possible.
Even the linkages between enzyme and support can be non-
biodegradable, as they are in the case of titanium.
Case of an industrial reactor
• In some of the of the above supports,
• the physical nature of the surface becomes a major problem. Thus, some
supports that form excellent packed beds fail to do so when coated with
enzyme. Particles which ideally self-suspend in a fluid bed may form
aggregates during use which will require more power to pump through
substrate. Many problems were encountered using porous glass supports
until someone realized that the glass itself could dissolve. This problem has
been eliminated by treatment of the glass surface with zirconium.
Stirred Tank Reactors
A batch stirred tank reactor :
• is the simplest type of reactor. It is composed of a reactor
and a mixer such as a stirrer, a turbine wing or a propeller.
The batch stirred tank reactor is illustrated below:
•
Limits of a batch stirred tank reactor
• This reactor is useful for substrate solutions of high
viscosity and for immobilized enzymes with relatively
low activity.
• However, a problem that arises is that an
immobilized enzyme tends to decompose upon
physical stirring.
• The batch system is generally suitable for the
production of rather small amounts of chemicals.
A continuous stirred tank reactor
• A continuous stirred tank reactor is shown below. It is
more efficient than a batch stirred tank reactor but
the equipment is slightly more complicated.
Packed Bed Reactors
• A recycle reactor:
• is a reactor that is not seen very often, but is very
important to consider when studying immobilized enzymes.
It is very important to chemical engineering because it
allows some substrates to be processed, which could not
be processed using other reactor types.
• An example of a recycle reactor can be seen below:
Recycle Reactor
Recycle Reactor
• In a recycle reactor,
• a portion of the product stream is recycled and mixed with the inlet flow to
the reactor. If the entire product stream is recycled back to the inlet stream,
then it is called a total recycle reactor.
• This can obviously only be used in a batch process, because if the entire
product stream is recycled back into the reactor in a continuous reactor, the
volume of the reactor would increase to infinity. Therefore, we will only
consider partial recycle streams in a continuous reactor on this page.
Recycle Reactor
• This type of rector
• is used when you have a substrate that cannot be
completely processed on a single pass, such as with an
insoluble substrate.
• These reactors continue to move the same substrate
through the reactor so that the effective contact time is
high enough to allow the substrate to be processed.
Recycle reactors also allow the reactor to operate at high
fluid velocities.
• This is important because it minimizes the bulk mass
transfer resistance to the transport of the substrate.
• It is important to remember that a recycle reactor is
simply a reactor, such as a CSTR or fluidized-bed reactor,
with a recycle stream.
Fluidized-Bed Reactor
• The fluidized bed reactor is:
• most suitable when a high viscosity substrate solution and a gaseous
substrate or product are used in a continuous reaction system. The figure
below illustrates a continuous fluidized bed reactor:
Fluidized-Bed Reactor
Fluidized-Bed Reactor
• In this system, care must be taken to avoid the destruction and
decomposition of immobilized enzymes. The particle size of
immobilized enzymes is an important factor for the formation of a
smooth fluidized bed.
Fluidized-bed reactor
• A fluidized-bed reactor is a combination of the two most common,
packed-bed and stirred tank, continuous flow reactors. It is very
important to chemical engineering because of its excellent heat and
mass transfer characteristics. The fluidized-bed reactor can be seen
below:
Fluidized-bed reactor
Fluidized-bed reactor
• In a fluidized-bed reactor,
• The substrate is passed upward through the immobilized
enzyme bed at a high enough velocity to lift the particles.
However, the velocity must not be so high that the
enzymes are swept away from the reactor entirely.
• This causes some mixing, more than the piston-flow model
in the packed-bed reactor, but complete mixing as in the
CSTR model. This type of reactor is ideal for highly
exothermic reactions because it eliminates local hot-spots,
due to its mass and heat transfer characteristics
mentioned before.
• It is most often applied in immobilized-enzyme catalysis
where viscous, particulate substrates are to be handled.
Membrane Reactor using hollow fibers
• Ultrafiltration Membrane Devices
• A continuous ultrafiltration membrane device is shown
below:
Ultrafiltration Membrane Devices