MS1000 with Card Attach Station

- Stand Alone Mailing System -

Rev 1.0

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MS1000 with Card Attach Station
- MODELS AND OPTIONS -

Base unit :

 600 Card feeder

 Card-to-Carrier matching barcode
 Reject Card Tray
 DS200 Card Folder and Envelope Insert
Head
 MaticardPro production SW License

Options:

 Magnetic stripe reading

 Smart card reading
 Second Card On Carrier Sensor
 Printer Connection Kit
DS200  Inserts Feeders – up to 2 inserts

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MS1000 with Card Attach Station
- Card Attach Architecture (Part 1) -

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MS1000 with Card Attach Station
- Card Attach Architecture (Part 2) -

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MS1000 with Card Attach Station
- Card Attach Architecture (Part 3) -

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MS1000 with Card Attach Station
- Main Adjustments -

G
Laser Printer
Alignment B-C
with Mailer Input Pre-Load
Plate Card
Positioning
Barcode Carrier
E
Verification

Mailer Applier
D-E
and
Mailer Carrier Appl. B
LABEL and
Mailer Carrier Appl. Card-Label
E
(Card Detector) Positioning

Mailer Output Plate

Alignment with
DS200

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MS1000 with Card Attach Station
- [ Mailer Labeler ] LABEL and Card-Label Positioning -

How to adjust the Label and the Card-Label

Positioning

 Blade Adj.

 UV Sensor Positioning

 UV Sensor Calibration

 Label Positioning

 Card – Label Positioning

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MS1000 with Card Attach Station
- [ Mailer Labeler ] Blade Adj. -

Metal Move the Blade up/down manually until

Contrast to leave gap between the contrast
Roller Roller and the Blade (top edge).
Min 2 mm - Max 5 mm

Blade

Blade
PinScrew

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MS1000 with Card Attach Station
- [ Mailer Labeler ] UV Sensor Positioning -

Check the UV Sensor distance between the label

and the UV Sensor itself, Min 8 mm - Max 10 mm,
otherwise loose and move the UV Sensor, in
order to reach the correct working distance.

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MS1000 with Card Attach Station
- [ Mailer Labeler ] UV Sensor Calibration -

UV Sensor Calibration (Procedure 1)

 Move the label tape until the sensor blue spot will be exactly in
the middle of a label.

 Push and hold the sensor button (the green led will blink).

 Move the label tape until the sensor blue spot will be outside
the label.

 Hold on the button for few seconds until the green led will be

fixed. The orange led must switch off while the green led will
NOTE : if the Procedure 1 remain fixed.
is not enough to calibrate
the UV sensor properly, Check the UV SENSOR STUTUS:
please perform the
Procedure 2
GREEN ONLY: NO LABEL
GREEN and ORANGE: Label detected
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MS1000 with Card Attach Station
- [ Mailer Labeler ] UV Sensor Calibration -

UV Sensor Calibration (Procedure 2)

 Move the label tape until the sensor blue spot will be outside

the label.

 Push and hold the sensor button (the green led will blink).

 Move the label tape until the sensor blue spot will be exactly in
the middle of a label.

 Hold on the button for few seconds until the green led will be

fixed. The orange led must switch off while the green led will
remain fixed.

Check the UV SENSOR STUTUS:

GREEN ONLY: Label detected

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MS1000 with Card Attach Station
- [ Mailer Labeler ] Label Positioning -

Adjust the Label positioning in

oder to to leave gap between Blade
(top edge) and the front Label edge,
Min 2 mm - Max 5 mm.

To adjust Label position through

MM_Config, set a new
“Offset Label with UV Sensor”
value from Mailer Labeler module.

Offset Label with UV Sensor

+ to move the label Up

- to move the label Down

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MS1000 with Card Attach Station
- [ Mailer Labeler ] Card Label Positioning -

Adjust the Label in the Center position under

the card.

To adjust Label position through MM_Config,

set a new
“Delay Offset to Label Application” value from
Mailer Labeler module.

Delay Offset to Label Application

+ to increse the Delay to apply the

label to left side

- to decrease the Delay to apply

the to right side

Note that , if the “ Delay Offset to Label

Application” is not enough to center the label
under the card, set a new “Labe Motor Max
Speed”

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MS1000 with Card Attach Station
- [ Mailer Transport 2 + Mailer Labeler ] PreLoad Card Positioning -

From MLB FW ver 1.14, the new function “Label +Transport 2 one module “ is available.
It works to marge the Transport 2 with the Mailer Labeler in one module, in order to adjust the
preload card position, before to move the card into the Mailer Applier module, through the “Eject
Offset After Sensor” from Mailer Labeler module.

Keep “Label +Transport 2 one module “ always enabled, avoiding

• strange Preload card position

• card transport belt issues ( belt located in the Mailer Applier)

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MS1000 with Card Attach Station
- Mailer Applier -

How to adjust the Mailer Applier

 Card Positioning Proximity Sensor adj.

 Card Applier adj.

Card grip along to the card path

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MS1000 with Card Attach Station
- [ Mailer Applier ] Card Positioning Proximity Sensor adj -

How to adjust the Card Positioning Proximity Sensor

Behind the Proximity sensor, loose the two screws (Z), and fix the sensor
in order to leave max 1 mm gap between the lower side of the proximity
Sensor (Y) and the Finger top side (X) fixed on the main card transport belt.

Z
Y

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MS1000 with Card Attach Station
- [ Mailer Applier ] Card Applier adj. -

How to adjust the Card Applier  put a card carrier under the pad
manually , ensure that the center
Pressure card is align under the pad
Cam
Turn 180°the Pressure Cam until
the pad pushing on the card
applied on the carrier.

Check:
• if the card carrier came
out easy from the pad.
in case remove spacers

under Applier Support

Card Carrier
in order to reach the
under the
next
PAD
step

• if the card carrier came

out hard from the pad.
X Applier I It’s OK.
Support
•if it’s impossible turn
180°the Pressure Cam,
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add spacers under 17
MS1000 with Card Attach Station
- [ Mailer Carrier App ] Card Alignment on the carrier -

How to adjust the Card grip along to the card path

 adjusting the Screw (A) and (B) , after ensure that the card grip is enough, to avoid to
loose it when loaded it into the Mailer applier module, through the main card transport belt.

 put a dummy card into the Mailer Applier (C), and

turn the card transport stepper motor knob  loose the Screw (A), and Tight
manually, in order to reach and touch the card, then
trasport the card and check if there is gap after stop Screw (B), to decrease the card
turnthe knob, pulling the card fordward, it means grip on the left side, and
the card grip is not enough, try to follow the steps increase
aside. on the right side

 loose the Screw (B), and Tight

Screw (A), to decrease the card

grip on the right side, and
Dummy increase on the left side
C

Card

D
A
B

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MS1000 with Card Attach Station
- Mailer Carrier App -

How to adjust the Mailer Carrier App

 BarcodeCarrier Verification

 Card Detector Sensors adj.

 Card Alignment on the carrier

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 MS1000 with Card Attach Station
- [ Mailer Carrier App ] BarcodeCarrier Verification -

The Barcode Carrier Verification can be adjusted manually, losing the knob from the BCD support
and move the BCD left/right, according with the BCD written on the carrier.
It’s suggested to align the BCD Reader in the center on the BCD on the carrier, to improve the
reading. The BCD reader can be adjusted up/down manually, in case of different BCD sizes.

Barcode Knob

Carrier
Verification
Barcode
Reaeder

Barcode
support Note: in case of BCD reading
Up/down adj. issue, it’s suggested to reduce
the Carrier transport speed
through the
“Transport Motor Max Speed”
and “Transport Motor Max Speed,
reading BCD” values from Mailer
Carrier Appl. Module, MM_Config.

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MS1000 with Card Attach Station
- [ Mailer Carrier App ] Card Detector -

How to calibrate the Card Detector device:

 Push the Solenoid shaft down (Y) and check if the gap under the plastic flag (X) is able to
stop the card applied on the carrier, otherwise adjust the solenoid position, loosing the two
screws on the solenoid support (O).

Put a dummy card under the baering (A)

and check if the metal flag goes into the sensor
when the card is under the bearing, otherwise Y
adjust the sensor position loosing the screw (C)
on the sensor support.

Z
A C

X
O

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MS1000 with Card Attach Station
- [ Mailer Carrier App ] Card Alignment on the carrier -

How to align the Card applied on the Carrier

 the card alignment can be adjusted through the Screw (A), left side, and Screw (B),
right side. This is the same procedure to adjust the Card grip along to the card path on
Mailer Applier module.

 Card 1 – loose the Screw (A) and Tight Screw (B), to avoid the card tilt issue.
 Card 2 – loose the Screw (B) and Tight Screw (A), to avoid the card tilt issue.
 Card 3 – i’t OK, because the card is parallel to the carrier edges.

Card - Carrier
Card 1
A

W r on
B A g B

Card 2

A W r ong B

Card 3

Note that, adjusting the Screw (A) and (B) , after ensure that A
OK B
the card grip is enough to avoid to loose it when loaded it into the
Mailer applier module, through the main card transport belt.

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MS1000 with Card Attach Station
- Laser Printer and DS200 Alignments with MS1000 -

From the MS7000 Installation Guide:

[G] Laser Printer Alignment with the Mailer Input Plate

 Refer to Paragraph - Printer installation and alignment

[F] DS200 Alignment with the Mailer Output Plate

 Refer to Paragraph – Folding Only alignment

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MS1000 with Card Attach Station
- HOW TO READ/WRITE PARAMETERS with MM_CONFIG SW -

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 Thank You!
Grazie!
Vielen Dank!
Merci!
¡Muchas gracias!
Muito Obrigado
Спасибо!
! ‫شكرا‬
ありがとう !
谢谢 !
謝謝 !
Terima kasih!

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