As per the Energy Conservation Act, 2001, Energy Audit is defined as “the verification, monitoring and analysis of use of energy including submission of technical report containing recommendations for improving energy efficiency with cost-benefit analysis and an action plan to reduce energy consumption” It’s a tech. survey to analyze existing energy utilization practices, pinpoint areas of wastage, and evolve energy-saving schemes. • It is an organized and systematic exercise with top management support • Energy audit addresses • House keeping • Operational improvement/retrofits • Capital projects requiring investment • New technology • Energy audit helps to achieve “savings through invisibles”. This is identified by carrying out ENERGY AUDITs 1. What type of energy used 2. How much energy is used? 3. How much does it cost? 4. Where it is used? 5. How efficiently it is used? 6. How can it be managed more efficiently and effectively? Objective of Energy Management 1. To achieve and maintain optimum energy procurement and utilization, throughout the organization 2. To minimize energy costs/waste without affecting production & quality 3. To minimize environmental effects. 4. To know the technical performance of major equipment / systems 5. To identify loss areas 6. To assess the techno-economic feasibility of econ options.
Types of Energy Audit
1. Preliminary energy audit 2. Detailed energy audit Preliminary energy audit Preliminary Audit Site Survey: •Take a walk-through survey /Observations •Collection of existing energy and production records of the entire plant and major energy-consuming facilities and departments. •Brief data analysis and preparation of documentation. •Identification of preliminary energy-saving measures, including an estimation of saving potentials and economic aspects Preliminary Energy Audit Methodology •It uses existing and easily obtained data •Establish energy consumption pattern •Establishes base line data •Identify the most likely areas for attention/savings •Identify immediate(no/low-cost) improvements •Identify areas for more detailed study/measurement Detailed Energy Audit It Evaluates all energy utilizing systems, and equipment and include detailed energy savings and costs
Different Phases of Detailed Audit
Pre-audit Phase (Preliminary audit) Audit Phase (Instrumented/Comprehensive) Brief presentation, Report Preparation/Vendor details collection Draft Report presentation and Final Presentation Post-Audit STEPS INVOLVED IN ENERGY AUDIT. 1. Data Collection
2. Efficiency Evaluation
3. Loss Quantification
4. Operational Improvement Measures
5. Techno Economic Evaluation of Projects.
6. Designing Energy Data Report System
7. Instrumentation Requirement
8. Action Plan For ENCON Implementation
9. Review --Setting Up of Target
Energy Conservation Energy Transfer
Insulation of Steam piping,
Jackets for hot fluid pipes to prevent losses Energy Energy Conversion Recovery Boiler efficiency, Waste heat Quality of Fuel used, exchangers, Maintenance Energy Utilization
Equipment efficiency, Maintenance,
Energy Audit Instruments POWER ANALYSERS Electrical Measuring Instruments: These are instruments for measuring major electrical parameters such as kVA, kW, PF, Hertz, kvar, Amps and Volts. In addition some of these instruments also measure harmonics.
These instruments are applied on-line i.e on
running motors without any need to stop the motor. Instant measurements can be taken with hand-held meters, while more advanced ones facilitates cumulative readings with print outs at specified intervals. FLUE GAS ANALYSERS TEMPERATURE MEASURMENTS