POLYTECH EXTRUSION

MACHINARY
INTRODUCTION TO POLYTECH
MACHINARY
MARCH 2024
Introduction
 Hangzhou polytech plastic machinary co.ltd was established in
1997.
 The company has its own research, development and
manufacturing center.
 Main scope of polytech is as follow,
 Manufacturing complete set of extrusion machine.
 Supplying equipment and installation.
 Supplying different raw materials.
 Trainings.
 Supplying laboratory equipment.
 After installation technical and quality support.
 Providing the most updated plastic and its composite technology.
 Polytech will do our best to provide customers with timely.
 Brief polytech equipment and production is the following,
1. Stone plastic composite (SPC) flooring
 It’s a production of flooring technology, which is made of
powdered stone mainly CaCO3 and PVC resin with additional
quality enhancing plastic additives.
 SPC flooring is made of 70%--80% of powdered stone and 30%--
20% of PVC resin and plastic additives.
 SPC flooring have UV coated for scratch and damage protection,
decorative film, rigid and IXPE foam back lamination for sound
proof layers.
 Its recyclable. Eco-friendly product.
 Easy installation.
 With different decorative design is available.
 Cost efficient compared to other flooring production.
 Minimum man power for production.
 Highly water resistant and weather resistant.
 Con’d
 Production area needed for SPC production is 100m*30m
warehouse needed.
 Starting investment estimation cost for equipment is around 1.3
million dollar and will be lower as customer discussion.

SPC flooring layer

Cost analysis for SPC flooring
 One batch production raw materials is 342.1kg.
342.1kg = 108.77 USD.
1 kg of raw material cost 0.32 USD
1 sq.m = 8kg with 4mm thickness.
That means to produce 1 sq.m SPC flooring it costs 0.32*8 = 2.56 USD
Other costs will be
 Electric power and utilities for 1 sq.m = 0.4-0.5 USD.

 Pattern film layer for 1 sq.m = 0.5-0.6 USD.

 Wear film layer for 1 sq.m = 0.17-0.45 USD.

 UV coating layer for 1 sq.m = 0.18 USD.

 IXPE lamination for 1 sq.m = 0.07 USD.

Therefore, total cost needed for 1 sq.m complete SPC flooring will be:
3.88-4.36 USD.
the selling price for SPC in Ethiopia is 1700-1800 ETB. And is dramatically increasing.
Here, the cost for labor cost and raw material transportation is not included.
 2. PVC roofing
 It is a production of hard and rigid roofing, is made od powdered
stone and PVC resin.
 Its composition will be 30-50% CaCO3 and 50-80% PVC resin
with small amount of additives.
 Mainly have ASA decorative and protection, rigid recycled and
virgin PVC resin layers.
 High thermal insulation.
 Sound proof.
 Fireproof.
 Light weight.
 Highly water proof.
 Cost efficient in all accepts.
 Area needed for PVC roofing production will be 28m*5m.
Con’d
 Starting investment for PVC roofing equipment will be around
300,000 dollar.
Cost analysis for PVC roofing

Name KG Price(USD/kg)

PVC 100 0.86

CaCO3 50 0.15

Wax 0.2-0.3 1.005

PE-Wax 0.5-0.6 1.53

H-st (stearic acid) 0.4-0.5 1.06

Heat Stablizer 3.5-4.2 1.60

CPE 5-8 1.18

ACR 4-5 1.71

TiO2 5-6 2.51

Con’d
 1 sq.m PVC roofing mass will be 5kg. So it will cost according to
the above price list 1kg of PVC roofing is 0.72 USD.
0.72*5 = 3.6 USD will cost to produce 1 sq.m PVC roofing
 ASA protective film needed for 1 sq.m is 100 gram it costs
0.3 USD.
 Power cost for 1 sq.m of pvc roofing is 0.3 USD.

Therefore, total production cost for 1 sq.m of PVC roofing will be

4.2 USD.
 this production cost is for high quality PVC roofing.
 The price will not include labor and raw material transportation
cost.
 3. Furniture PVC foam board
 Is made of powdered stone and PVC resin with different plastic
additives.
 Its composition will be 30-50% of CaCO3 and 50-80% PVC resin
with additives.
 Mainly have UV with decorative, PVC resin on the top and above,
and foamed PVC at the middle core.
 Highly water resistant.
 Can be saw and hammered.
 Recyclable.
 Can be grooved and screwed many times.
 Good surface finishing.
 Can get with different design.
 Considered as main substitute for MDF and other furniture boards.
Cont’d
4. WPC ceiling, wall cladding and decoration
 Its produced from powdered wood, CaCO3 and PVC resin with
other additives.
 All those raw materials mixed and extruded in the extrusion
machine with different molds.
 Is produced 50% of wood and CaCO3 with 50% of PVC resin
addition of additives.
 Very wide application in finishing and decoration in indoor and
outdoor application.
 Highly water resistant.
 Fire retardant.
 Very good looking.
 Recyclable.
 Can be molded in to different shapes easily.
Con’d
Con’d
WPC decking for outdoor floor and wall.
WPC door frames and door.
WPC wall and ceiling decoration.
WPC and SPC stair noses and board
WPC handrails and guardrails
 5. PP hollow formwork board
 Is made of PP and CaCO3.
 Can be reused for more than 50 times formwork.
 Its recyclable.
 Have virgin PP with 25% CaCO3 on the top and bottom layers 2-
3mm, and 100% recycled PP for the core.
 Area needed for production is 45m*10m warehouse for equipment.
 Starting investment for equipment will be around 360,000 dollar,
and will be lower as the customer discussion.
 Smooth and good finishing for form worked concrete.
 Very strong.
 Water resistant.
 Can be nailed and cut.
Cost analysis for PP hollow formwork board
 One PP hollow form work board with standard size
2440*1200*18mm will be 30kg.
 1 kg of virgin PP cost will be 1 USD and 1 kg of CaCO3 cost will
be 0.15 USD.
 The mixing ratio of PP hollow formwork is 75% PP and 25%
CaCO3.
 For one formwork board (30kg) we use 22.5 kg of pp and 7.5 kg of
CaCO3.
22.5*1 USD = 22.5 USD.
7.5*0.15 USD = 1.125 USD.
Totally it will cost 22.5+1.125+0.3 USD for power+3 USD for
Additives (agent, anti-oxidizing, uv-resistant and lubricants).
26.925 USD
man power and raw material transportation is not included.
6. ACP (aluminum composite panel)
 Is made of recycled PE sandwiched by aluminum sheet.
 Have three layers.
 0.2-0.5mm aluminum sheet on the top and bottom and 100%
recycled PE 5-6mm at the middle.
 Its starting investment for equipment will be around 700,000 dollar.
 Area needed for production will be 60m*20m.

Thank you for your Time!!