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  • Ultrasonic Metal Welding

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    Ultrasonic welding uses high frequency vibration and pressure to form a solid bond between two metals, including those with different melting points. The process uses an ultrasonic generator and transducer to create vibrations that weld the metals together. It has advantages over other welding techniques like not requiring surface preparation or filler metals. However, some materials may weld to the anvil tip and equipment has a short lifespan. Ultrasonic welding can be used for electrical components, aluminum sheets, and aircraft structures.

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    Ultrasonic welding uses high frequency vibration and pressure to form a solid bond between two metals, including those with different melting points. The process uses an ultrasonic generator and transducer to create vibrations that weld the metals together. It has advantages over other welding techniques like not requiring surface preparation or filler metals. However, some materials may weld to the anvil tip and equipment has a short lifespan. Ultrasonic welding can be used for electrical components, aluminum sheets, and aircraft structures.

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    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
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    114 views14 pages

    Ultrasonic Metal Welding

    Uploaded by

    azamh147
    Ultrasonic welding uses high frequency vibration and pressure to form a solid bond between two metals, including those with different melting points. The process uses an ultrasonic generator and transducer to create vibrations that weld the metals together. It has advantages over other welding techniques like not requiring surface preparation or filler metals. However, some materials may weld to the anvil tip and equipment has a short lifespan. Ultrasonic welding can be used for electrical components, aluminum sheets, and aircraft structures.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    of 14

    Ultrasonic Metal Welding

    Click to edit Master subtitle style By Mohd Sharieff. 08081A0337.

    3/5/12

    INTRODUCTION.

    Ultrasonic welding combines pressure and high frequency vibration motions to form a solid state bond between two metals. Possible to join metals with different melting temperatures, making strong rigid joints.
    3/5/12 22

    Equipment

    3/5/12

    33

    ULTRA SONIC GENERATOR: The ultra sonic generator operates with ac line voltage (220/110 V). It generates a sinusoidal wave of 20 kHz from the supplied power.
    IMPORTANT FEATURE

    The automatic tuning adjustment compensates for changes and ensures optimal efficiency. This is 3/5/12 44 extremely important for ultra sonic

    The ultrasonic transducer consists of three parts; Converter. Booster. Sonotrode. 3/5/12

    ULTRASONIC TRANSDUCER SYSTEM

    system

    55

    THE CONVERTER: Transforms the high frequency electric energy produced by the generator into mechanical energy. THE BOOSTER: Serves as an amplitude transformer for the required amplitude range as well as a general stabilizer for the oscillations of the transducer system.
    3/5/12 66

    THE ANVIL AND FIXTURES: The parts to be welded are inserted between anvil and sonotrode and overlap each other.

    Keeps the work piece in position Secures it against any incontrollable movement.
    3/5/12 77

    WORKING.

    3/5/12

    88

    3/5/12

    99

    The Parameters:

    Clamping Pressure Welding Time Amplitude Ultrasonic Frequency


    3/5/12 1010

    The Pros

    Surface preparation not critical No Defects No fumes or odours No filler metal Very thin metals can be welded too. Minimum Surface Deformation
    3/5/12 1111

    The Cons

    Materials tend to weld to the tip of the anvil. Ductile metals yield to the pressure Short life span of equipment
    3/5/12 1212

    Applications

    Joining of electrical and electronic components. Welding aluminum wire and sheets. Fabricating nuclear fuel elements. In aircraft structural applications. 3/5/12 1313

    Conclusion

    In conclusion ultrasonic welding has many advantages over other welding techniques for many type e of connections. These include speed, cost, reliability and many others. However, it should also be made clear that it is only ideal for a relatively small proportion of all of the possible joints. Ultrasonic welding should not be seen as a 3/5/12 1414 replacement for other techniques,

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