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  • การสร้างประสิทธิผลระบบวางแผนด้วย MRP

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    Joh Theerawut
    103 views8 pages
    Material requirement planning

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    Material requirement planning

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    103 views8 pages

    การสร้างประสิทธิผลระบบวางแผนด้วย MRP

    Uploaded by

    Joh Theerawut
    Material requirement planning

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 8

    Thailandindustry.

    com :

    1 of 8

    http://industrial.se-ed.com/home/FeatureStory_preview.php?i...

    (Material Requirements Planning MRP)



    .
    MRP

    MRP

    .
    1. (Independent & Dependent Demand)
    2. (Manufacturing Lead Times)
    3. (Common Part Items)

    MRP




    .

    MRP

    .

    MRP

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    (Seasonal
    Variations)

    (Forecast)

    (Primary Input)
    .

    (GDP)




    (2-5)

    (3-18 )

    (1 3 )

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    MRP

    1. (Master Production Schedule)
    MPS

    MPS
    2. (Bill of Materials)
    BOM
    BOM
    (Level 0) 1 (Sub-Assemblies) 2
    (Components) 3

    (Product Structure)
    .

    (Explosion Chart) BOM

    BOM

    BOM
    .
    BOM
    BOM

    (Production Routing)

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    3. (Inventory Record File) (Item Master File)


    (Gross Requirements),
    (Scheduled Receipts), (On Hand)
    (Lot Size)
    (Net Requirements) (Planning Horizon)

    .
    MRP

    BOM
    (Gross Requirement)
    .
    (Net Material Requirements)

    .
    ,

    MPS

    (Gross
    Requirement)

    (Allocations)


    (On-Hand Inventory)

    (Scheduled Receipts)

    (Net Requirements)

    (Planned Order Receipt)




    (Lead Time)
    (
    , ,

    /(Time Phasing/Lead-Time Offsetting)


    (Lead-Time Offset)
    MRP
    2
    (Make or Buy)

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    .
    MRP
    1 3



    MRP
    MRP

    MRP
    .
    10-20 200-500
    10,000-50,000

    .
    5. MRP
    Work Order (Standard Hours)
    (Planned Hours) 65
    (Man-Hours)

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    6.

    (Shop Capacity Report)


    (Critical Ratio) (Prioritize)
    (First Priority)
    Critical Order Ratio =

    MRP
    .
    MRP

    .
    MRP
    BOM



    / (Accuracy Level) 95%
    - (Cycle Counting)
    A, B C

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    .
    (Change Management)

    Safety Stock
    MRP

    (Control Reports) ,
    , BOM
    .
    MRP
    MRP


    MPS

    MRP
    .
    MRP
    MRP BOM

    (MRP)
    MRP
    ,

    .
    MRP MPS MPS ,, ,
    ,
    .
    MRP
    , ,
    MRP
    (Rescheduling)

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