D12m Off-Spec.

CLINKER SILO DESIGN CALCULATIONS

1. SILO CAPACITY CALCULATION:

DIAMETER OF SILO

input

BG1=

47

BG2=

45

BG3=

14

D=

18.5

m
m
m
m

14

kN/m3

ANGLE OF NATURE REPOSE 1 =

35

16

kN/m3

CONCRETE GRADE: C30

Tensile strength design value

REINFORCEMENT: HRB335
elasticity coefficient:

Ec=

30000

elasticity coefficient:

Es=

200000

h1=BG1-BG2=
h3=BG3-BG4=
So:

2
15

m
m

Cone volume
Cylindrical volume

-1

BG5=

-4.2

Thickness

DENSITY(CAPACITY) 1=
=

BG4=

m
m

t=

ft=

2.82

fy=

410

0.45

N/mm2
N/mm2

7.5sqrt(fc')

N/mm2
N/mm2
h2=D * tan() / 2 =
h4=BG2-BG3=
V1=
V2=

Net Vol=V1+V2=
CAPACITY=(Net Vol)*1=

6.477
31.000

* D2 * h2/12 =
* D2 * h3/4 =
10073.891 m3
141034.467 kN

m
m

1741.012 m3
8332.878 m3

2. SILO PRESSURE
Bulk density of clinker:
Internal friction angle

=
=
=1.0 * =
=tan=
D =
* D=
= D/4 =
k=(1-sin)/(1+sin)=
H = (h2)/3 =

Angle of wall friction:

Wall friction:
Silo inside diameter:
Silo inside perimeter
Hydraulic radius:
Pressure coefficient:
Height of cone gravity:

16

kN/m3

33

33

0.649
18.5
58.119
4.625

m
m
m

0.295
2.159

Py = (1-e-kz/)/

Static lateral pressures along depth:

Thus,static lateral pressures along depth:
Static
lateral
pressures
Py (st)
kN/m2

Stress of reinf.:
The
initial
vertical
pressure
at depth Y

Overpressures
Factor
Cd

225
Design
lateral
pressures
Py (des)
kN/m2

N/mm2And<0.55fy
Vertical
design
pressures
on flat
bottoms

Hoop force
(des)
kN/m

NO.

Depth
Y(m)

1
2
3
4

5.000
15.000
25.000
35.000

0.813
0.537
0.355
0.235

21.304
52.707
73.466
87.188

72.264
178.788
249.204
295.752

1.35
1.45
1.55
1.6

28.760
76.425
113.872
139.501

80.000
240.000
336.426
399.266

266.027
706.929
1053.313
1290.384

45.000

0.155

96.259

326.523

1.65

158.828

440.806

1469.157

Req'd hoop
steel Ast
(mm2)

Dia.
of steel
bar
(mm)

Spacing of
steel bar
(mm)

Actual hoop
steel Ast'
(mm2)

fvt (des)

fvt' (st)

NO.

5.000

1182.344

16

150

2680.826

99.233

73.506

15.000

3141.907

16

150

2680.826

263.698

181.861

25.000

4681.391

16

125

3216.991

327.422

211.240

35.000

5735.039

16

100

4021.239

320.892

200.558

45.000

6529.585

16

100

4021.239

365.349

221.424

3. CHECK CRACK WIDTH :

ftk=
2.01 N/mm2
sk=Nk/As
For plan bars =
=1.1-0.65*ftk/te/sk ( but not less than 0.2 and not larger than 1.0)
Ate=0.5bh=
110000 mm
te=As/Ate
c=
30
mm
(1)At Y=
15.000
m;
A=t1 x 1=
0.45
m2/m
Wcr=W1+W2

1.00

D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

deq=
sk=Nk/As=

12.000 mm
263.698
0.897

=
cr=
2.7
W1=1.9*C*crsk/Es=
W2=crsk/Es*0.08*deq/te=
W1=1(long term)XScrXfvt'/Es=
So Wcr=W1+W2=
(2)At Y=
deq=
sk=Nk/As=

25.000

0.308

mm

m;

mm
mm
mm

m2/m

A=t1 x 1=
0.45
For rolled bars =
327.422
0.864

14.000 mm

=
cr=
2.7
W1=1.9*C*crsk/Es=
W2=crsk/Es*0.08*deq/te=
So Wcr=W1+W2=

0.182
0.126
0.000
<0.2mm ok!

0.252
0.146
0.398

mm

<0.2mm

1.00

mm
mm

ok!

4. Temperature reinforcement :

5. FOUNDATION

CALCULATION (D45m clinker silo)

R(Radius)

6.000

p(Hydraulic radius)

3.000

H(high of silo

21.000

s(Clinker high)

21.000

r(Gravity density

16.000

kN/m

w0 (External Load)

1900.000

kN

w1(roof weight )
w2(Floor weight)

w3(wall weight)
w4(clinker weight)
Friction
w6(foundation
weight)
w7(column
weight)
W(total weight)
Calculation area
Design area
Design base
pressure
b(Bottom width)

800.000

kN

6785.840

4434.075
38000.705
3557.436

kN
kN
kN
kN

5301.000

kN

u(Friction
coefficient)
Internal friction angle
k(Side pressure
coefficient)

0.500
33.000
0.295
188.728
7114.872
1.032

Friction
uks/p
Kvs

kN/m
kN

0.813

2568.000
63347.056
126.694
176.715

kN

358.471

kN/m2

1000.000

mm

m2
m2
M(Bottom
Moment)

390

KNm

D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

h(Floor height)
h0(Bottom effective
height)

1200.000

mm

1160.000

mm

Materials characteristic :
Concrete rank C30
Compressive strength design value
fc=

14.3

(N/mm2)

Tensile strength design value

ft=

1.43

(N/mm2)

Concrete elasticity coefficient

Ec=

28000

(N/mm2)

Steel bar category :

a)HRB335

Tensile strength & compressive strength design value

fy=fy'=

300

(N/mm2)

200000

(N/mm2)

Elasticity coefficient
Es=

b)HPB235

Tensile strength & compressive strength design value

fy=fy'=

210

(N/mm2)

210000

(N/mm2)

Elasticity coefficient
Es=

1163 mm2

Reinforced area calculation As =

anti- cuts
bc=hc=
c1=
x=
Um=
Fl=
tmax=

computation :
1000 mm
1580 mm
469.248 mm
5320 mm
4293.11 kN
0.69586 (N/mm2)

0.70.41.2/
1.001 (N/mm2)
shpft=
tmax<0.70.41.2/shpft

h0=
c2=
Cab=
Is=
as=

1160
2160
1110.752
2.1E+12
0.36313

mm
mm
mm
mm

ok

D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls