Document No.

BATCHING PLANT SILO 2

CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION
Page : 1 of 11

PROJECT NAME : 33.000 TPA CAPACITY FERRONICKEL SMELTING PLANT

LOCATION : LUWU, SOUTH SULAWESI - INDONESIA
TITLE : GENERAL FACILITY

A 14/6/2019 ISSUED FOR REFERENCE MAF MRT MRT

PREPARED BY CHECKED BY APPROVED BY
REV. DATE DESCRIPTION
PT. BUMI MINERAL SULAWESI
Document No. BATCHING PLANT SILO 2
CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 2 of 11
CONTENT

A. GENERAL

B. LOAD DATA
B.1 Dead Load
B.2 Live Load
B.3 Wind Load
B.4 Earthquake Load
B.5 Load Combination

C. DESIGN MEMBER OF COMPRESSION

C.1 Main Column
C.1.1 Material Properties
C.1.2 Section Slenderness
C.1.3 Compressive Strength
C.1.4 Flexural Strength
C.1.5 Ratio Check
C.2 Brace Element
C.2.1 Material Properties
C.2.2 Section Slenderness
C.2.3 Compressive Strength

D. DESIGN OF CONNECTION
D.1 Material Properties
D.2 Plate Strength
D.3 Shear Strength of Bolts
D.4 Block Shear Strength
D.5 Connection Design Check

E. MATERIAL SUMMARY
Document No. BATCHING PLANT SILO 2
CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 3 of 11
A. GENERAL
Structure of silo leg is used to support the silo, in empty condition and with full content of cement material. This silo, named silo 2
is additional batching plant silo of Ferronickel Smelting Plant, constructed by Bumi Mineral Sulawesi. The main column of this leg
support use Steel Pipe Schedule 40 dia 8", with equal angle 75 x 8 as bracing element.
This calculation is based to some references:
- AISC Specification for Structural Steel Buildings 360-16
- SNI 1729 2015
- SNI 1723-2013
- SNI 1726-2013

General Section of Silo Leg Support

Modelling of Silo in SAP2000

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CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 4 of 11
B. LOAD DATA
(Modeled in SAP2000 v20.1.0)
B.1 Dead Load
- Silo plate thickness = 0.012 m
- Ø Barrel = 3.16 m
- Height of barrel = 9.04 m
- Ø Bottom of conical hopper = 0.22 m
- Height of conical hooper = 2.82 m
a. Weight of barrel
- Outside volume = 70.86 m3
- Inside volume = 69.83 m3
- Weight of barrel
1.03 m3 x 7850 kg/m3 = 8068.06 kg

b. Weight of conical hopper

- Outside volume = 7.91 m3
- Inside volume = 7.77 m3
- Weight of conical hopper
Vo-Vi x Density
0.14 m3 x 7850 kg/m3 = 1091.84 kg

c. Total weight of silo = 9159.91 kg

B.2 Live Load

Weight of cement material
Vi Barrel + Vi hopper x Massa Jenis
68.09 m3 x 1200 kg/m3 = 81706.78 kg
Live load to assign in model = 20426.69 kg

Angle of repose

Dimension of silo with cement material Live load applied on main column
B.3 Wind Load
Wind pressure = 40 kg/m2
Silo surface applied by wind load = 66.46 m2
Wind load = 2658.58 kg
Document No. BATCHING PLANT SILO 2
CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 5 of 11

Wind load applied in silo surface

B.4 Earthquake Load

This project located on Lat: -3.128702, Long: 120.240129, with response spectrum curve below:
(http://puskim.pu.go.id/aplikasi/desain_spektra_indonesia_2011)

PGA (g) 0.292 FPGA 1.239 PSA (g) 0.362

SS (g) 0.736 FA 1.229 SMS (g) 0.904
S1 (g) 0.306 FV 2.78 SM1 (g) 0.85
CRS 1.154 T0 (sec) 0.188 SDS (g) 0.603
CR1 1.047 TS (sec) 0.94 SD1 (g) 0.567

Building functional, I = 1.5

Accelerration due to gravity, g = 9.81 kg/m2
Type of structure due to ductility, R = 3.25
Type of soil = SE
Scale Factor for Response Spectrum
gxI
F =
R
9.81 x 1.5
F = = 4.53
3.25

B.5 Load Combination

- 1.4 DL
- 1.2 DL + 1.6 LL
- 0.9 DL + 1 W
- 1.2 DL + 1 W + 1 LL
- 1.2 DL + 1 RSx + 1RSy
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CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 6 of 11

C. DESIGN MEMBERS OF COMPRESSION

C.1. MAIN COLUMN
C.1.1 Material Properties
Main column use Steel Pipe Schedule 40 (JIS G3454) Dia 8"
Outside diameter, OD = 216.3 mm
Inner Diameter, ID = 199.9 mm
Thickness = 8.2 mm
Elasticity = 200000 MPa
Yield Strength = 240 MPa
Axial Element Length (without lateral brace), L = 2906.2 mm

C.1.2 Section Slenderness

D/t = 26.378
0.11E/Fy = 91.667

D/t < 0.11E/Fy

26.378 < 91.667 So, the section is " Non-Slender Element "

C.1.3 Compressive Strength

With the condition above, nominal compressive strength calculated by E3 with limit states flexural buckling
Pn = Fcr.Ag.ⱷr

- Radius of gyration, r
4
= 0.0491 x (ØL - ØD )
4
Inertia, I
4
= 29072030.9 mm
Gross Area, Ag = 5358.16 mm2
Radius of gyration, r= √I/A
= 74 mm
- Check KL/r
KL/r = 39.45
4.71 x √E/Fy = 135.97
KL/r ≤ 4.71 x √E/Fy
- Calculate elastic buckling stress (Euler), Fe
Fe = Phi2E/(KL/r)2
= 1266.77 MPa
- Calculate critical stress
Critical stress, Fcr = (0.658Fy/Fe) x Fy
= 221.704

Nominal Compressive Strength, Pn = Fcr x Ag x ⱷr

= 593961.44 N
Pu (Calculated from SAP2000) = 355472 N

Design check
Pu < Pn
355472 N < 593961.44 " SAFE "
Document No. BATCHING PLANT SILO 2
CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 7 of 11

C.1.4 Flexural Strength

With the condition above, nominal flexural strength calculated accordance to the lowest value between limit states of yield
and local buckling

- Limit states of yield

Z/S = 1.27
S = 0.0982 x (ØL4 - ØD4)/D
= 268812.12 mm3
Z = S x 1.27
= 1686624.12 mm3
Mn = Mp
= Fy x Z
= 404789789.88 Nmm

- Limit states of local buckling

Mn = 0.021E +
Fy S
D/t
= 107316062.44 Nmm
= 96584456.20 Nmm

- Limit states of local buckling is the lowest value between all limit states
Mn = 48292228.10 Nmm
Mu (Calculated from SAP2000) = 10343690.00 Nmm

- Design check
Mu < Mn " SAFE "
10343690.00 < 48292228.1

C.1.5 Ratio Check

Pr < 2
Pc
355472 < 2
593961.44
0.598476561 < 2

Pr Mrx
+ 2 < 1
2Pc Mcx
355472 10343690
+ 2 < 1
1187922.88 48292228.1

0.727617355 < 1 " SAFE "

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CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 8 of 11

C.2. BRACE ELEMENT

C.2.1 Material Properties
Equal angle, with length, b = 110 mm
Thickness, t = 8 mm
Elasticity = 200000 MPa
Yield strength, Fy = 240 MPa
Bracing length, L = 3654.9 mm
Gross area, A = 1696 mm2
Inertia, I = 1992938.9 mm4

C.2.2 Section Slenderness

b/t = 13.750
0.91√E/Fy = 26.269

Acccording to the condition above, where b/t < 0.91√E/Fy

13.750 < 26.269
So, the section is " Non-Slender Element "

C.2.3 Compressive Strength

Calculation of Nominal Compressive Strength (Pn) equal angle based on the limit states of flexural buckling in accordance
with section E3
Pn = Fcr x Ag x ⱷr

- Radius of gyration, r
Inertia, I = 1992938.9 mm4
Gross area, Ag = 1696 mm2
Radius of gyration, r = √I/A
= 34 mm
- Check KL/r
Lr/x > 80
106.621 > 80
base on the condition above, KL/r calculated:
KL/r = 32 + 1.25 (L/rx) ≤ 200
KL/r = 165.28
- Check 4.71√E/Fy
4.71√E/Fy = 135.97
KL/r > 4.71√E/Fy
165.28 > 135.97
- Calculate elastic buckling stress (Euler), Fe
2 2
Fe = Phi x E / (KL/r)
= 72.19 MPa
- Critical stress, Fcr = 0.877 x Fe
= 63.310 MPa

Nominal Compressive Strength, Pn = Fcr x Ag x ⱷr

= 53686.61 N
Pu (Calculated from SAP2000) = 15292 N

Design check
Pu < Pn
15292 N < 53686.61 N " SAFE "
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CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 9 of 11

D. DESIGN OF CONNECTION
D.1 Material Properties
Equal angle, with length, b = 75 mm
Gusset plate thickness, tp = 8 mm
Elasticity, E = 200000 MPa
Yield stregth, Fy = 240 MPa
Ultimate strength, Fu = 400 MPa
Bracing length, L = 3654.9 mm
Gross area, Ag = 1280 mm2
Inertia Ix, Iy = 589000 mm4
Cx, Cy = 21.3 mm
Bolt diameter, Db = 20 mm

minimum plate condition:

Fu
tp ≤ t
Fyp

400
8 ≤ 8.2 (mm)
240

8 ≤ 13.7 (mm)

A min = 0.85 * Ag
= 1088 mm2

D.2 Plate Strength (Tension and Shear Combination)

Gusset plate and brace element have the same failure type. So, the calculation of plate strength based on brace element
(equal angle profile) as critical condition, because the area of gusset plate is larger than the equal angle
Rn = 1.2 lc x t x Fu ≤ 2.4 x d x t x Fu

160

bolt diameter = 20 mm
hole diameter = 22 mm
3

imaginary diameter = 24 mm

D22 40 75 40

Rn1 = 119040 ≤ 184320 = 119040

Rn2 = 230400 ≤ 184320 = 184320
Rn = 303360 N

D.3 Shear Strength of Bolts

In this case, bolts are subjected to shear meanwhile the connecting plates are subjected to bearing stresses
Shear strength, Rn = Fnv x Ab
= 143498 N

the connection use = 2 bolts

Rn = 286996 N

D.4 Block Shear Strength

Rn = 0.6 x Fu x Anv + Ubs x Fu x Ant ≤ 0.6 x Fy x Agv + Ubs x Fu x Ant
Fracture condition Yield condition

Anv = 360 mm2

Ant = 220 mm2
Fracture condition = 174400 N
Yield condition = 348928 N

So that, fracture condition value is used

Rn = 174400 N
Document No. BATCHING PLANT SILO 2
CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 10 of 11

D.5 Connection Design Check

From 3 failure condition above (plate strength, shear strength of bolts, and block strength), the smallest Rn value is used

Pn = ⱷ x Rn
= 0.5 x Rn
= 87200 N

P ultimate of brace element from SAP 2000 analysis:

Pu = 15292 N

Connection design check

Pu < Pn
15292 N < 87200 N " SAFE "
Document No. BATCHING PLANT SILO 2
CAL-B151-S-JA15-RX-001
Rev. : A CALCULATION Page : 11 of 11

E. MATERIAL SUMMARY

Length Coating Part weight Total weight Part surface Total surface
Quantity Mark Description
(mm) Grade (kg) (kg) (m²) (m²)
2 A-JA101 CHS216.3x8.2 8,691 1 layer Coating
1 Column1 CHS216.3x8.2 5,995 SS 400 252.3 504.6 4.07 8.15
8 14 PL 8x170x170 170 SS 400 1.8 29.0 0.06 1.01
1 17 PL 12x350x350 350 SS 400 9.0 18.0 0.20 0.40
1 18 PL 25x500x500 500 SS 400 49.1 98.1 0.55 1.1
1 Column2 CHS216.3x8.2 2,645 SS 400 111.3 222.6 1.8 3.59
TOTAL 872.3 14.3
2 A-JA102 CHS216.3x8.2 8,691 1 layer Coating
1 Column1 CHS216.3x8.2 5,995 SS 400 252.3 504.6 4.07 8.15
8 14 PL 8x170x170 170 SS 400 1.8 29.0 0.06 1.01
1 17 PL 12x350x350 350 SS 400 9.0 18.0 0.20 0.40
1 18 PL 25x500x500 500 SS 400 49.1 98.1 0.55 1.1
1 Column2 CHS216.3x8.2 2,645 SS 400 111.3 222.6 1.8 3.59
TOTAL 872.3 14.3
16 A-JA-103 L75X8 2,959 1 layer Coating
1 1 L75X8 2,959 SS 400 26.7 427.5 0.86 13.78
TOTAL 427.5 13.78
Bolts
64 M20 x 45 XOX - 4.6 45 4.6 0.2 10.7
128 M20 Flat Steel Washer Steel 0 2.2
64 M20 Hexagonal Nut - GR4 GR4 0.1 4.8
320 TOTAL 17.7

TOTAL QUANTITY 20
TOTAL WEIGHT 2,189.80 kg
TOTAL PAINT AREA 42.28 m²