KIRLOSKAR BROTHERS LTD.

, FOUNDATION
NESCL/KBL/ENGG/JAM/N'PUR/SS/049
PUNE COLUMN-CA

FOUNDATION DESIGN CALCULATION OF COLUMN - CA

HEIGHT - 7.0 + 1.50 Mtr PEAK

R1 REVISED AS PER REVISED STRUCTURAL DESIGN SSU 22/3/2008

Rev. No. Description App. By Date

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA

RURAL ELECTRIFICATION WORKS IN CACHAR DISTRICT OF ASSAM

CLIENT DOCUMENT NO.
POWERGRID CORPORATION OF INDIA LTD. PG/KBL:ENGG/CAC-SS /018
CONTRACTORS REV NO. DATE

33/11kV 2X250 MVA SUBSTATION AT NARAYANPUR

KIRLOSKAR BROTHERS LTD., FOUNDATION
NESCL/KBL/ENGG/JAM/N'PUR/SS/049
PUNE COLUMN-CA

KIRLOSKAR BROTHERS LTD., PUNE 1 5/3/2008

33/11kV 2X250 MVA SUBSTATION AT NARAYANPUR

 FOUNDATION
KIRLOSKAR BROTHERS LTD.
COLUMN-CA PG/KBL:ENGG/CAC-SS /018
PUNE

DESIGN OF FOUNDATION FOR COLUMN TYPE 33kV CA

LOAD DETAILS:
Case I Case II
Horizontal ShearFace B = 0.52 T 1.320 T

Horizontal ShearFace A = 1.67 T 0.72 T

Moment at PLFace B = 3.675 Tm 7.220 Tm

Moment at PLFace A = 9.972 Tm 5.375 Tm

Compression = 9.326 T 8.696 T
Uplift = 8.809 T 8.109 T
Vertical load P = (0.157+0.137)x4 = 2.83 T 2.83 T

SOIL PARAMETERS:
Bearing capacity of soil T/m² = 19.0
as per soil investigation report
Safe bearing capacity under Max. Wind loading = 19.0 x 1.25
As per IS 876 : 5.3.3
T/m² = 23.8

Density of soil as per soil investigation report T/m3 = 1.84

Density of soil in submerged condition T/m3 = 1.04
Angle of repose ( Assumed ) Deg. = 0

CONCRETE:
Grade of concrete = M 20

Density of concrete T/m3 = 2.5

Density of concrete in submerged condition T/m3 = 1.5
Reinforcement yield stress kg/cm² = 4230

GEOMETRY:
Foundation type = Combined Raft Foundation

COLUMN C/CFace A m = 0.756

COLUMN C/CFace B m = 0.756 1.456

Pad base size m = 3.000 x 3.000 14.8225

4.9408333333
Pad thickness m = 0.550

Pad thickness at the end m = 0.550

Column size m = 0.70 x 0.70 x 1 Nos.

Depth of foundation from GL m = 2.50

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 3

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KIRLOSKAR BROTHERS LTD.
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PUNE

Plinth level from GL m = 0.30

Face B
756

DIRECTION OF CONDUCTOR

700

700
3000 Face A
###

3000
PLAN
700

300
G.L..

2500

550

3000
ELEVATION

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 4

 FOUNDATION
KIRLOSKAR BROTHERS LTD.
COLUMN-CA PG/KBL:ENGG/CAC-SS /018
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STABILITY DESIGN:
CHECK FOR BEARING PRESSURE: Case I Case II
Moment at baseFace A Tm = 9.97 + 2 x 2.80 5.38 + 0.72 x 2.80
= 15.00 8.00

Moment at baseFace B Tm = 3.68 + 0.52 x 2.80 7.22 + 1.32 x 2.80

= 6.00 11.00

Volume of concrete m3 = ( 3.00 x 3.00 x 0.55 ) + ( 1 x 0.70 x 0.70 x 2.3 )

+ ( 1.60 x 0.00 x -0.55 x 2 ) + ( 0.06 x 0.00 x -0.55 x 2 )
= 6.05

Angle of repose a = 0 deg

Tangent of angle tan a = 0.267
Increement in Length and Width of Ftg l' = 0.641 m
Volume of Soil Vs = 17.55 cu m
Volume of Soil less columns & beams Vnet = 16.59 cu m
Weight of soil ( 16.6 x 1.84 ) Ws = 30.53 T
Weight of soil in submerged condition ( 16.59 x 1.04 ) = 17.3
Total vertical load T = 2.83 x 2.2 + 6.05 x 2.5 + 30.5
= 52.00
Total vertical load for overturning check T = 2.83 + 6.05 x 1.5 + 31.88
= 44.00

Case I Case II

Net moment at base (along Z-Z) Tm = 15.00 = 8.0

Net moment at base (along X-X) Tm = 6.00 = 11.0

Case I
Max. soil pressure kg/m² = 52 x ( 1+ 6 x 0.3 / 3.00 + 6 x 0.12 / 3.0 )
( 3.00 x 3.00 )
= 10.44 < 23.750 SAFE

Min. soil pressure kg/m² = 52 x ( 1- 6 x 0.29 / 3.00 + 6 x 0.12 / 3.00 )

( 3.00 x 3.00 )
= 1.11 < 23.750 SAFE

Case II
Max. soil pressure kg/m² = 52 x ( 1+ 6 x 0.15 / 3.00 + 6 x 0.21 / 3.0 )
( 3.00 x 3.00 )
= 10.000 < 23.750 SAFE

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 5

 FOUNDATION
KIRLOSKAR BROTHERS LTD.
COLUMN-CA PG/KBL:ENGG/CAC-SS /018
PUNE

Min. soil pressure kg/m² = 52 x ( 1- 6 x 0.15 / 3.00 + 6 x 0.21 / 3.00 )

( 3.00 x 3.00 )
= 1.56 < 23.750 SAFE

CHECK FOR OVERTURNING: ( Taking overturning moments max. in the both directions from case I and case II )
Total vertical load T = 44.00

Restoring moment (along Z-Z) Tm = 44.00 x 3.00 / 2

= 66.00
Restoring moment (along X-X) Tm = 44.00 x 3.00 / 2
= 66.00
Factor of safety (along Z-Z) = 66.00 / 15.00
= 4.40 > 2.2 SAFE
Factor of safety (along X-X) = 66.00 / 11.00
= 6.00 > 2.2 SAFE

MAIN REINFORCEMENT
Net Bearing Pressure T/m² = 10.444 - 30.53 / 3.00 x 3.00
= 7.05179

Bending Moment on slab Tm = 7.05 x 1.15 2 / 2

for cantilever span
= 4.663 -------------- I

For steel at bottom of slab perpendicular to long beam,

Maximum moment Tm = Max( 4.66 , 0.06 ) Comparing I & III

= 4.66

Mu/bd² = 2.20 x 4663 x 9.81 / 100 x 49.4 ²

= 0.412
Referring to Table 2 of Design aids,
Percentage of reinforcement % = 0.119 < 0.12

Provide min. percentage % = 0.120

Area of steel cm² = 0.120 x 49.4

= 5.93
Provide 12 RTS at 190 c/c at bottom of raft bothways Ast provided = 5.95 cm²

For steel at top of slab perpendicular to long beam,

Considering the maximum moment as that due to soil pressure on top of slab, though all the four edges are in compression,

Weight of soil + Raft per m T/m² = 0.55 x 2.5 +( 2.50 - 0.550 )x 1.840

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 6

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KIRLOSKAR BROTHERS LTD.
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= 4.963

Moment due to soil pressure on top of slab Tm = 4.963 x 1.150 2/ 2

= 3.282 -------------- VI

Max moment = Max( 3.282 , 0.048 ) Comparing VI & II

= 3.282

Mu/bd² = 2.20 x 3281.78 x 9.81 / 100 x 49.4 ²

= 0.290

Referring to Table 2 of Design aids,

Percentage of reinforcement % = 0.083 < 0.12

Provide min. percentage % = 0.120

Area of steel cm² = 0.120 x 49.4

= 5.93
Provide 12 RTS at 190 c/c at top of raft along both ways Ast provided = 5.95 cm²

SHEAR CHECK
CHECK FOR PUNCHING SHEAR:
Max. compressive load kg = 2828 + ( 0.70 x 0.70 x 2.25 x 2.5 )

= 2831

Effective width in Long. direction m = 0.70 + 0.494

= 1.194

Effective width in Trans. direction m = 0.70 + 0.494

= 1.194

Factored punching shear stress kg/m² = 2.20 x 2831 / ( ( ( 1.194 + 1.194 ###
) ) x 0.494 )

= 2640

N/mm² = 0.026

Allowable punching shear stress N/mm² = 0.25 x Ö 20

(Ref. IS:456-1978; cl. 30.6.3.1) = 1.118 > 0.026 SAFE

CHECK FOR ONE WAY SHEAR:

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 7

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KIRLOSKAR BROTHERS LTD.
COLUMN-CA PG/KBL:ENGG/CAC-SS /018
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Critical section of shear is at a distance m = 0.494

'd' from the face of the pedestal, where 'd'

Distance of critical section from face of RAFT = 1.150 - 0.494

m
= 0.656

Effective depth at critical section m = 0.494

Factored shear force, Vu kg = 2.20 x 10444 x 0.656 x 3.000

(Consider a uniform pr. of 10444 kg/m² acts
over entire area of pad - on conservative side) = 45220

Factored shear stress kg/m² = 45220 / ( 3.00 x 0.494 )

= 30513

N/mm² = 0.299

Percentage of reinforcement provided, pt % = 595 x 100 / ( 1000 x 494 )

= 0.12

Refer cl. 4.1 of SP:16 b = 0.8 x 20 / ( 6.89 x 0.12 )

= 19.4

Design shear strength, Tc N/mm² = 0.26 > 0.299 UNSAFE

DESIGN OF COLUMN: (Leg 2 Case 2) (Leg 3 Case 4)

Compression Tension
Maximum Force per COLUMN (Pu) kN = 9326 x9.807X2.2/1000 8809 x9.807X2.2/1000
201.21 189.94
Horizontal ForceFace A kN = 1672 x9.807X2.2/1000 1672 x9.807X2.2/1000
36.07 16.40
Moments at the base of COLUMN kNm = 121.75 121.75

Horizontal ForceFace B kN = 524.00 x9.807X2.2/1000 524.00 x9.807X2.2/1000

11.31 11.31
Moments at the base of COLUMN kNm = 38.16 38.16

Length of Column mm = 2250 2250

Effective Length (1.5 times) mm = 3375 3375

Slenderness ratio Leff/D = 4.82 < 12 4.82 < 12

d'/D = 0.07 0.07

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 8

 FOUNDATION
KIRLOSKAR BROTHERS LTD.
COLUMN-CA PG/KBL:ENGG/CAC-SS /018
PUNE

Provide Area of Steel cm² = 18.00 18.00

Percentage of Steel Provided p = 0.367 0.367

p/fck = 0.018 0.018

Pu/fck bd = 0.021 . 0.019

Mu/fck bd2 (from chart no. 43 and 78 resp.) = 0.025 0.005

Mux1 kNm = 171.5 34.3

(using the above equation & substituting values of fck, b, d)
Muy1 kNm = 171.5 34.3
(using the above equation & substituting values of fck, b, d)
Puz kg = 4964.85 4964.85

Pu/Puz = 0.041 0.038

an = 1 1

Mux an Muy an = 0.932 < 1 1.590 > 1

{ } + { }
Mux1 Muy1 SAFE REDESIGN

Provide Tor 12 mm bars 16 Nos

16 mm bars 0 Nos 1809.56 > 1800 SAFE
For ties: Provide 8 mm ties @ c/c distance
minimum of: 16 x min dia of longitudinal bar = 192
48 x dia of tie bar = 384
Least lateral dimensions = 700
Hence provide 8 mm ties @ 190 c/c distance.

SUMMARY: FOUNDATION FOR COLUMN 33kV CA

RAFT SIZE 3.00 x 3.00 x 0.55

RAFT REINFORCEMENT
TOP PERP. TO BEAM Tor 12 mm bars @ 190 mm c/c
TOP PARALLEL. TO BEAM Tor 10 mm bars @ 130 mm c/c
BOTTOM PERP. TO BEAM Tor 12 mm bars @ 190 mm c/c
BOTTOM PARALLEL. TO BEAM Tor 10 mm bars @ 130 mm c/c

COLUMN SIZE 0.70 x 0.70

COLUMN REINFORCEMENT 12 mm bars 16 Nos
16 mm bars 0 Nos
8 mm ties @ 190 mm c/c

33/11kV 1x5 MVA SUBSTATION AT BORKHOLA. 9