JOB NO.

:
SPREADER BEAM CALCULATION ITEM NO.:
PAGE :

1. DESIGN DATA FOR SPREADER BEAM

LENGTH OF CENTER BEAM L = 3500.0 mm

DISTANCE BETWEEN UPPER LUG AND BEAM END L1 = 150.0 mm
DISTANCE BETWEEN LOWER LUG AND BEAM END d1 = 230.0 mm
DISTANCE FROM CENTER OF BEAM TO UPPER LUG HOLE d2 = 300.0 mm

ERECTION WEIGHT EW = 80000.0 kgf

DYNAMIC LOAD FACTOR F = 1.5
LIFTING ANGLE α = 15.0 deg
DESIGN LOAD [FxW] W = 120000.0 kgf
LIFTING LOAD AT LUGS [W/2] P1 = 60000.0 kgf
HORIZONTAL FORCE AT LUGS [P1*tan(α)] C1 = 16077.0 kgf

BEAM MATERIAL SA36

YIELD STRESS OF BEAM Sy = 21.09 kg/㎟
BEAM SIZE 400x40013x21 52
SECTION AREA A = 21870 mm2
SECTION MODULUS Zx = 3330000 mm3
MOMENT OF INERTIA Ix = 1120000 mm4
ELASTICITY MODULUS E = 20740 kg/㎟

2. STRENGTH CALCULATION OF CENTER BEAM

2.1 BENDING STRESS AT CENTER BEAM

1) BENDING MOMENT AT CENTER BEAM

M= C1 x d2
= 4823085.5 kgf-mm

2) BENDING STRESS AT CENTER BEAM

Sb= M / Zx
= 1.4 kg/㎟ < 13.92 kg/㎟ [0.66*Sy] --------- OK !

2.2 BUCKLING STRESS AT CENTER BEAM

1) ALLOWABLE BUCKLING STRESS OF CENTER BEAM

r= √(I/A)
= 7.16 mm
Sac= π2 x E / ( (L-2*d1)/r )2
= 1.13 kg/㎟

2) BUCKLING STRESS AT CENTER BEAM

Sc= C1 / A
= 0.74 kg/㎟ < 1.1 kg/㎟ --------- OK !
 JOB NO.:
SPREADER BEAM CALCULATION ITEM NO.:
PAGE :

3. DESIGN DATA FOR LIFTING LUG

LIFTING LUG MATERIAL SA283-C

LIFTING LUG YIELD STRESS Syl = 21.09 kg/㎟
LIFTING LUG THICKNESS t = 50 mm
OUTER RING THICKNESS t1 = 20 mm
RADIUS OF LUG Ro = 250.00 mm
RADIUS OF OUTER RING R1 = 240.00 mm
RADIUS OF LUG HOLE R2 = 50.00 mm
LENGTH OF LUG AT BOTTOM Ll = 500.00 mm

4. STRENGTH CALCULATION OF LIFTING LUG

4.1 TENSION FORCE ON TOP LUG

T1= P1/cos(α)
= 62116.57 kgf

4.2 SHEAR STRESS OF LUG

A1= 2x(Ro-R2)xt + 2x2x(R1-R2)xt1

= 35200.00 mm2

Ssl= T1 / A1
= 1.8 kg/㎟ < 8.44 kg/㎟ [0.4*Syl] --------- OK !

4.3 BENDING STRESS OF LUG AT BOTTOM

Zl= t x Ll2 / 6
= 2083333.3 mm3

Sbl= M / Zl
= 2.3 kg/㎟ < 13.92 kg/㎟ [0.66*Syl] --------- OK !

4.4 TENSION STRESS OF LUG

Stl= T1 / A1
= 1.8 kg/㎟ < 12.65 kg/㎟ [0.6*Syl] --------- OK !

4.5 COMBINED STRESS OF LUG

Scom= √((Sbl+Stl)2+4xSsl2)
= 5.4 kg/㎟ < 18.98 kg/㎟ [0.9*Syl] --------- OK !
 JOB NO.:
SPREADER BEAM CALCULATION ITEM NO.:
PAGE :

5. WELD CHECK BETWEEN LUG AND BEAM

FILLET WELD LEG DIMENSION Wf = 18 mm

TOTAL WELD LENGTH OF FILLET WELD PER ONE LUG Lf = 10656 mm
GROOVE WELD LEG DIMENSION Wg = 13 mm
TOTAL WELD LENGTH OF GROOVE WELD PER ONE LUG Lg = 3180 mm
TOTAL WELD THROAT AREA [0.707*Wf*Lf+Wg*Lg] Aw = 176948 mm2

5.1 LOAD ON WELD DUE TO MOMENT

Fw= 4 * M / (2 * Ll)
= 19292.3 kgf

5.2 WELD STRESS DUE TO MOMENT

Sw= Fw / Aw
= 0.1 kg/㎟ < 8.44 kg/㎟ [0.4*Syl] --------- OK !
 SPREADER BEAM CALCULATION
사용 Guide

1. DESIGN DATA FOR SPREADER BEAM

도면 작성 시 쉽게
참조 할 수 있도록
그림 삽입

LENGTH OF CENTER BEAM L = 4762.0 mm --(1)

DISTANCE BETWEEN UPPER LUG AND BEAM END L1 = 160.0 mm --(2)
DISTANCE BETWEEN LOWER LUG AND BEAM END d1 = 240.0 mm --(3)
DISTANCE FROM CENTER OF BEAM TO UPPER LUG HOLE d2 = 275.0 mm --(4)

ERECTION WEIGHT EW = 100000.0 kgf --(5)

DYNAMIC LOAD FACTOR F = 1.5 --(6)
LIFTING ANGLE α = 15.0 deg --(7)
DESIGN LOAD [FxW] W = 150000.0 kgf --(8)
LIFTING LOAD AT LUGS [W/2] P1 = 75000.0 kgf --(9)
HORIZONTAL FORCE AT LUGS [P1*tan(α)] C1 = 20096.2 kgf --(10)

BEAM MATERIAL SA36 --(11)

YIELD STRESS OF BEAM Sy = 21.09 kg/㎟ --(12)
BEAM SIZE 21
250 x 250 x 9 x 14 --(13)
SECTION AREA A = 8998 mm2 --(14)
SECTION MODULUS Zx = 1980000 mm3 --(15)
MOMENT OF INERTIA Ix = 108375000 mm4 --(16)
ELASTICITY MODULUS E = 20740 kg/㎟ --(17)

2. STRENGTH CALCULATION OF CENTER BEAM

2.1 BENDING STRESS AT CENTER BEAM

1) BENDING MOMENT AT CENTER BEAM

M= C1 x d2
= 5526452.1 kgf-mm

2) BENDING STRESS AT CENTER BEAM

Sb= M / Zx
= 2.8 kg/㎟ < 13.92 kg/㎟ [0.66*Sy] --------- OK ! --(18)

2.2 BUCKLING STRESS AT CENTER BEAM

1) ALLOWABLE BUCKLING STRESS OF CENTER BEAM

r= √(I/A)
= 109.75 mm
Sac= π2 x E / ( (L-2*d1)/r )2
= 134.46 kg/㎟

2) BUCKLING STRESS AT CENTER BEAM

Sc= C1 / A
= 2.23 kg/㎟ < 134.5 kg/㎟ --------- OK ! --(19)
 SPREADER BEAM CALCULATION
사용 Guide

3. DESIGN DATA FOR LIFTING LUG

LIFTING LUG MATERIAL SA283-C --(20)

LIFTING LUG YIELD STRESS Syl = 21.09 kg/㎟ --(21)
LIFTING LUG THICKNESS t = 60 mm --(22)
OUTER RING THICKNESS t1 = 20 mm --(23)
RADIUS OF LUG Ro = 250.00 mm --(24)
RADIUS OF OUTER RING R1 = 240.00 mm --(25)
RADIUS OF LUG HOLE R2 = 50.00 mm --(26)
LENGTH OF LUG AT BOTTOM Ll = 500.00 mm --(27)

4. STRENGTH CALCULATION OF LIFTING LUG

4.1 TENSION FORCE ON TOP LUG

T1= P1/sin(α)
= 289777.75 kgf

4.2 SHEAR STRESS OF LUG

Al= 2x(Ro-R2)xt + 2x2x(R1-R2)xt1

= 39200.00 mm2

Ssl= T1 / Al
= 7.4 kg/㎟ < 8.44 kg/㎟ [0.4*Syl] --------- OK ! --(28)

4.3 BENDING STRESS OF LUG AT BOTTOM

Zl= t x Ll2 / 6
= 2500000.0 mm3

Sbl= M / Zl
= 2.2 kg/㎟ < 13.92 kg/㎟ [0.66*Syl] --------- OK ! --(29)

4.4 TENSION STRESS OF LUG

Stl= T1 / A1
= 7.4 kg/㎟ < 12.65 kg/㎟ [0.6*Syl] --------- OK ! --(30)

4.5 COMBINED STRESS OF LUG

Scom= √((Sbl+Stl)2+4xSsl2)
= 17.6 kg/㎟ < 18.98 kg/㎟ [0.9*Syl] --------- OK ! --(31)
 SPREADER BEAM CALCULATION
사용 Guide

5. WELD CHECK BETWEEN LUG AND BEAM

FILLET WELD LEG DIMENSION Wf = 18 mm --(32)

TOTAL WELD LENGTH OF FILLET WELD PER ONE LUG Lf = 10656 mm --(33)
GROOVE WELD LEG DIMENSION Wg = 13 mm --(34)
TOTAL WELD LENGTH OF GROOVE WELD PER ONE LUG Lg = 3180 mm --(35)
TOTAL WELD THROAT AREA [0.707*Wf*Lf+Wg*Lg] Aw = 176948 mm2 --(36)

5.1 LOAD ON WELD DUE TO MOMENT

Fw= 4 * M / (2 * Ll)
= 22105.8 kgf

5.2 WELD STRESS DUE TO MOMENT

Sw= Fw / Aw
= 0.1 kg/㎟ < 8.44 kg/㎟ [0.4*Syl] --------- OK ! --(37)
 SPREADER BEAM CALCULATION 사용 GUIDE

1. SPREADER BEAM
(1) BEAM의 길이 입력
(2) BEAM 끝과 상부 LUG HOLE의 거리 입력
(3) BEAM 끝과 하부 LUG HOLE의 거리 입력
(4) BEAM의 중심과 상부 LUG HOLE의 거리 입력
(5) 강도계산서의 ELECTION WEIGHT 입력
(6) JOB SPEC.의 FACTOR 입력
(7) ELECTION WIRE의 각도 입력
(8) INPUT 금지.프로그램 내에서 자동계산 함.
(9) INPUT 금지.프로그램 내에서 자동계산 함.
(10) INPUT 금지.프로그램 내에서 자동계산 함.
(11) H-BEAM 재질 입력
(12) BEAM의 YIELD STRESS 입력 (ASME CODE SEC.II PART "D" 참조)
(13) COMBO BOX 활용하여 BEAM SIZE 선택
(14) INPUT 금지. BEAM SIZE 선택하면 자동입력 됨.
(15) INPUT 금지. BEAM SIZE 선택하면 자동입력 됨.
(16) 단면 2차 모멘트 (Ix = Zx * (H/2))
(17) H-BEAM ELASTICITY MODULUS 입력 (ASME CODE SEC.II PART "D" 참조)
(18) BEAM의 BENDING STRESS CHECK OUTPUT(NOT O.K 일 경우 재 검토)
(19) BEAM의 BUCKLING STRESS CHECK OUTPUT(NOT O.K 일 경우 재 검토)

2. LIFTING LUG
(20) LIFTING LUG MATERIAL 입력
(21) LIFTING LUG YIELD STRESS 입력 (ASME CODE SEC.II PART "D" 참조)
(22) LIFTING LUG THICKNESS 입력
(23) OUTER RING THICKNESS 입력
(24) LUG의 "R" 입력
(25) OUTER RING "R" 입력
(26) LUG HOLE 입력
(27) LUG 하부 길이 입력
(28) LUG의 SHEAR STRESS OUTPUT (NOT O.K 일 경우 재 검토)
(29) LUG의 BENDING STRESS OUTPUT (NOT O.K 일 경우 재 검토)
(30) LUG의 TENSION STRESS OUTPUT (NOT O.K 일 경우 재 검토)
(31) LUG의 COMBINED STRESS OUTPUT (NOT O.K 일 경우 재 검토)

3. BEAM과 LIFTING LUG의 용접부

(31) FILLET WELD SIZE입력
(32) LUG 한 개당 FILLET WELD의 길이 입력
(33) GROOVE WELD LEG 치수 입력
(34) LUG 한 개당 전체 GROOVET WELD의 길이 입력
(35) INPUT 금지.프로그램 내에서 자동계산 함.
(36) WELD STRESS DUE TO MOMENT OUTPUT (NOT O.K 일 경우 재 검토)
 표준 단면 치수
Standard Sectional 단면적 단면제수
Sectional Modulus of Section
Dimension Area mm3
mm
H*B*t1*t2 mm2 Zx
100 x 50x 5 x 7 1185 37500
100 x 100 x 6 x 8 2190 76500
125 x 60 x 6 x 8 1684 66100
125 x 125 x 6.5 x 9 3031 136000
150 x 75 x 5 x 7 1785 88800
148 x 100 x 6 x 9 2684 138000
150 x 150 x 7 x 10 4014 219000
175 x 90 x 5 x 8 2304 139000
175 x 175 x 7.5 x 11 5121 330000
198 x 99 x 4.5 x 7 2318 160000
200 x 100 x 5.5 x 8 2716 184000
194 x 150 x 6 x 9 3601 277000
200 x 200 x 8 x 12 6353 472000
200 x 204 x 12 x 12 7153 498000
208 x 202 x 10 x 16 8369 628000
248 x 124 x 5 x 8 3268 285000
250 x 125 x 6 x 9 3766 324000
244 x 175 x 7 x 11 5624 502000
244 x 252 x 11 x 11 8206 720000
248 x 249 x 8 x 13 8470 801000
250 x 250 x 9 x 14 9218 867000
250 x 255 x 14 x 14 10470 919000
298 x 149 x 5.5 x 8 4080 424000
300 x 150 x 6.5 x 9 4678 481000
294 x 200 x 8 x 12 7238 771000
298 x 201 x 9 x 14 8336 893000
294x302x12x12 10770 1150000
298x299x9x14 11080 1270000
300x300x10x15 11980 1360000
300x305x15x15 13480 1440000
304x301x11x17 13480 1540000
304x307x17x17 15310 1590000
310x305x15x20 16530 1810000
310x310x20x20 18080 1890000
346x174x6x9 5268 641000
305x175x7x11 6314 775000
336x249x8x12 8815 1100000
340x250x9x14 10150 1280000
338x351x13x13 13530 1670000
344x348x10x16 14600 1940000
344x354x16x16 16660 2050000
350x350x12x19 17390 2300000
350x357x19x19 19840 2450000
356x352x14x22 20200 2670000
 396x199x7x11 7216 1010000
400x200x8x13 8412 1190000
386x299x9x14 12010 1740000
390x300x10x16 13600 1980000
388x402x15x15 17850 2520000
394x398x11x18 18680 2850000
394x405x18x18 21440 3030000
400x40013x21 21870 3330000
400x408x21x21 25070 3540000
406*403*16*24 25490 3840000
4148405*18*28 29540 4480000
428*407*20*35 36070 5570000
4588417*30*50 52860 8170000
498*432*45*70 77010 12000000
446*119*8*12 8430 1290000
450*200*9*14 9676 1490000
434*299*10*15 13500 2160000
440*300*11*18 15740 25500000
496*199*9*14 10130 1690000
500*200*10*16 11420 1910000
506*201*11*19 13130 2230000
482*300*11*15 14550 2500000
488*300*11*18 16350 2910000
596*199*10*15 12050 2310000
600*200*11*17 13440 2590000
606*201*12*20 15250 2980000
612*202*13*23 10770 3380000
582*300*12*17 17450 3530000
588*300*12*20 19250 4020000
594*302*14*23 22240 4620000
692*300*13*20 21150 4980000
700*300*13*24 23550 5760000
708*302*15*28 27360 6700000
792*300*14*22 24340 6410000
800*300*14*26 26740 7290000
808*302*16*30 30760 8400000
890*299*15*23 27090 7760000
900*300*16*28 30980 9140000
912*302*18*34 36400 10900000
 단면제수
Modulus of Section
mm3

Zy
5910
26700
9730
47000
13200
30100
75100
21700
112000
23000
26800
67600
160000
167000
218000
41100
47000
113000
233000
269000
292000
304000
59300
67700
160000
189000
365000
417000
450000
466000
514000
530000
620000
640000
91000
112000
248000
292000
534000
646000
669000
776000
809000
909000
 145000
174000
418000
481000
809000
951000
985000
1120000
1170000
1300000
1530000
1930000
2900000
4370000
159000
187000
448000
541000
185000
214000
257000
451000
541000
199000
228000
271000
314000
511000
601000
701000
602000
722000
853000
662000
782000
915000
688000
843000
1040000