PROJECT NAME

ROUND BAR SUPPORT DOCUMENT NAME

PLATE DESIGN
CALCULATION DOCUMENT NO.

REV. NO
Round Bar Support Plate Design Calculation
1 DESIGN CONDITIONS

Max Static Sling Force base on Gross Weight PSling = 68.67 kN

Padeye design force, PSling x CF P = 68.67 kN

Total Lifting load factor CF = 1

Sling angle to horizontal plane q1 = 60 Deg

Sling alignment angle to padeye q2 = 5 Deg

2 DIMENSION & MATERIALS

Plate Materials TYPE-IV

Yield Strength Fy = 245 N/mm2

Pin Diamater Dp = 55 mm

Padeye hole diameter Dh = 56 mm

Hole center to deck Hh = 75 mm
Main plate radius Rm = 75 mm
Hole to main plate left Lm1 = 75 mm
Main plate length Lm = 150 mm
Main plate thickness Tm = 16 mm

3 STRESS CALCULATION

Horizontal force on padeye Ph = P*Cosq1*Cosq2 = 34.20 kN

Vertical force on padeye Pv = P*Sinq1 = 59.47 kN

i). Bearing stress check (Eye Portion)

Bearing Stress on Eye Portion fp = P /((pi()/4)*Dp*(Tm+Tc1*2+Tc2*2)) = 99.36 N/mm2

Allowable bearing stress Fp = 0.9*Fy = 220.5 N/mm2

Nominal stress check (fp/Fp) = 0.45 < = 1, OK

ii). Shear stress check (Eye Portion)

Shear Area on Eye Portion As = ((Rm-Dh/2)*Tm+(Rc1-Dh/2)*Tc1*2+(Rc2-Dh/2)*Tc2*2)*2 = 1504.00 mm2

Shear Stress on eye portion fs = P/As = 45.66 N/mm2

Allowable shear stress Fs = 0.4*Fy = 98 N/mm2

Nominal stress check (fs/Fs) = 0.47 < = 1, OK

iii). Tensile and bending stress check

Tensile area for padeye A= Tm*Lm+(Ws1*Ts1+Ws2*Ts2+Ws3*Ts3+Ws4*Ts4) = 2400 mm2

Shape center to hole center line e= 0.00 mm

("+" means shape center on right, "-" means on left)

Out plane inertia moment (Ixx):

Out plane inertia moment Ixx = 51200 mm4

In plane inertia moment(Izz):

In plane inertia moment Izz = 4500000 mm4

Force for out plane Po = 0.05*P + P*cosq1*sinq2 = 6.43 kN

In plane bending moment Mi = Ph*Hh = 2565.33 kN-mm
Out plane bending moment Mo = Po*Hh = 482 kN-mm

Stress Check for Point A

Tensile stress fa = Pv/A = 0.025 kN/mm2
In plane bending stress fbi = Mi*(Lm/2 + abs(e))/Izz = 0.043 kN/mm2
Out plane bending stress fbo = Mo*(Tm/2 )/Ixx = 0.075 kN/mm2
Nominal stress check (fa/0.6Fy)+(fbi/0.66Fy)+(fbo/0.66Fy) = 0.899 < = 1.0, OK

Von Mises stress fvon = ((fa+fbi+fbo)2+3*fsi2)0.5 = 0.145 kN/mm2

Von Mises check fvon / (0.8*Fy) = 0.740 < = 1.0, OK

5. WELD CALCULATION FOR LIFTING LUG (Filled Weld)

Length of weld Aw= 2*(Lm+Tm) 332.000 mm

Distance from Hole center to bottom

C= Hh 75.000 mm
of lifting lug

Moment Mw= Ph*C 2565.326 kN-mm

Section Modulus of weld lines

Sw= (Lm*Tm)+(Lm2/3) 2485.333 mm2
subjected to bending moment

Bending force fb= Mw/Sw 1.032 kN-mm

Tension or Compressive force ft= Pv/Aw 0.179 kN-mm
Shear force fv= Ph/Aw 0.103 kN-mm
Resultant Force fr= Sqrt((ft+fb) +fv )
2 2
1.216 kN-mm
Weld size D= fr/(1.856/Min.Safety factor = 3) 1.965 mm
Plate No h b A (mm2) X (mm) Z (mm) dx (mm) dz (mm)
(mm) (mm)
1 0 0 0 0 8 0 8 0 point of cordinate X,Z is center of h
2 0 0 0 0 -8 0 -8
3 0 0 0 0 8 0 8
4 0 0 0 0 -8 0 -8
5 0 0 0 0 8 0 8
6 0 0 0 0 -8 0 -8
7 0 0 0 0 8 0 8
8 0 0 0 0 -8 0 -8
9 150 16 2400 0 0 0 0
2400 0 0

Iz-z = 4500000 In Plane

mm4
Ix-x = 51200 Out Plane
0 point of cordinate X,Z is center of hole