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Lifting Beam Calculation

This document summarizes the design of lifting lugs on a beam used to lift a pipe. It provides the key load parameters, geometry of the lugs, and calculations of stresses in the lugs and beam. The stresses in the lugs and beam under the expected loads are all found to be below the allowable limits, indicating the design is acceptable for safely lifting the pipe.
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50% found this document useful (2 votes)
3K views2 pages

Lifting Beam Calculation

This document summarizes the design of lifting lugs on a beam used to lift a pipe. It provides the key load parameters, geometry of the lugs, and calculations of stresses in the lugs and beam. The stresses in the lugs and beam under the expected loads are all found to be below the allowable limits, indicating the design is acceptable for safely lifting the pipe.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Lifting Beam Details
  • Output Data

LIFTING BEAM

See Detail
H1

Do

T
L 3

T1
R3

D1 D2

H1
T2

W1

Lug Detail (Typ. Top and Bottom)


INPUTDATA
Length between Lugs L = mm
Thickness of Lug Plate T1 = 25 mm
Thickness of Cheek Plate T2 = 15 mm
Hole Diameter D1 = 74 mm
Diameter of Cheek Plate D2 = 220 mm
Width of Lug Plate W1 = 400 mm
Max. Sling Tension in under Spreader bar sling F1 = 213.79 kN
Sling Tension in the pair sling of Maximum tension sling F2 = 233.65 kN
Inclination of the maximum tension sling with base q1 = 68.45
Inclination of the other sling with base q2 = 70.9
Max. Vertical Load at Lifting Beam Lug(Underslung) Fsu = 419.63 kN
(F1 x Sinq1 +F2 x Sinq2)

Max. Sling Tension in above spreader bar sling F3 = 484.34 kN


Inclination of the sling with spreader bar qt = 64.83
Max. Vertical Load at Lifting Beam Lug(On-top Lugs) Fst = 438.35 kN
(F3 x Sinq t)

Max. Horizontal Load at Lifting Beam Lug (On-top Lugs) Fsh = 205.99 kN
(F3 x Cosqt)

Max. Out-of-plane Load at Lifting Beam Lug (On-top Lugs) Fso = 24.22 kN
Horizontal Force in Beam Fh = 234.13 kN
Pin Diameter of Selected Shackle Dp = 69.85 mm
Height of Lug Hole above Lifting Beam H1 = 150 mm
Pipe Outside Diameter D0 = 273 mm
Nominal Pipe Thickness T3 = 13 mm
Pipe Inside Diameter Di = 247 mm
Beam Modulus of Elasticity E = 205000 N/mm2
Yield stress fy = 250 N/mm2
OUTPUT DATA

Underslung Lugs on Lifting Beam

Tensile Stress in Plate ft = 51.49 N/mm2


(Fsu/(( W1-D1)xT1))

Shear Stress in Plate fs = 42.70 N/mm2


Fsu/((R3^2-(d1/2)^2)^0.5 x 2 x T1)

Bearing Stress at Hole fp = 109.23 N/mm2


Fsu/((T1 + 2 x T2) x Dp)

On-Top Lugs on Lifting Beam

Tensile Stress in Plate ft = 53.79 N/mm2


(Fst/(( W1-D1)xT1))

Shear Stress in Plate fs = 44.61 N/mm2


Fst/((R3^2-(d1/2)^2)^0.5 x 2 x T1)

Bending Stress at Hole fp = 114.10 N/mm2


Fst/((T1 + 2 x T2) x Dp)

Bending Stress in Plate(In-plane) fb = 46.35 N/mm2


(Fsh x H1) / (T1 x W1^2/6)

Bending Stress in Plate(Out-of-plane) fbo = 87.18 N/mm2


(Fs0 x H1) / (W1 x T1^22/6)

Lifting Beam

Cross Sectional Area of Beam CSA = 10619 mm2


( p x (Do^2-Di^2)/4

Moment of Inertia of Beam I = 89951345 mm4


( p x (Do^4-Di^4)/64

Axial Compressive Stress in Beam fc = 22.05 N/mm2

Maximum Allowable Compressive Load in Beam P = #DIV/0! N


( p^2 x E x I/L^2)

Clearly all the above stresses are acceptable

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