LIFTING BEAM DESIGN

TITLE - PLATE GIRDER LAUNCHING 56MTR SPAN

PREPARED BY
PROJECT-SADBHAV CC43 AND CC47
CHECKED BY
CUSTOMER-SADBHAV
DATE

PS
RKS
11/17/2016

60
72 WIRE ROPE

2000

425

125

1000

600

ISMB 600

175

300

50 mm thk.

100

500

Launching girder design

Total weight of two nos assembled girder
No. of lifting beam provided
Total Weight on each lifting beam
Impact Factor
Total load
overall length of lifting beam
C/C of lifting hook
Height to Center
Angle 1
Angle 2

500
LAUNCHING GIRDER DETAIL

Selected Beam : ISMB 600 AS PER IS:808 1989

Top Flange
Web Plate
Bottom Flange
Area
Elastic Modulus
Elastic Modulus
Modulus of gyration
Modulus of gyration
Material
Max. Yied
E=
W1
W2

=
=

COMPRESSION STRESS
Compression Stress,

170000
2
W =
85000
SF =
1.5
(Wtl) =(W+SW)*SF 127500
(Lt) =
270.0
Lh=
200.0
(Hc) =
42.5
(A1) =
60.0
(A2) =
60.0

A =
(Sx) =
(Sy) =
(r xx) =
(r yy) =
E250 mpa Fe 410 mpa
(Ym) =

Wtl/2
Wtl-W1

Fh1
=
Fh2
=
Critical Fh=

W1/tan(A1) =
W1/tan(A1) =

fa = Fh/A =

100

THK(cm)
2.03
1.20
2.03
156.0
3060.0
252.0
24.2
4.1
2400.0
###

kgs
nos.
kgs
kgs
cm
CM
cm
Deg
Deg
WIDTH(cm)
21
55.94
21
cm^2
cm^3
cm^3
cm
cm
kg/cm^2
kg/cm^2

63750.0 kgs
63750.0 kgs
36806.0 kgs
36806.0 kgs
36806.04 kgs

235.9

kg/cm^2

KLx/r xx
KLy/r yy
Critical
As per IS 800 table 5.1
All. Compression

= 11.15702
= 65.53398
= 65.53398
(Fa) =

Check Compression
BENDING STRESS
Moment (Mx)
=
Stress due to moment
fby
=
All. Bending Stress
Check Bending,

Check Shear,

fa < Fa =

SAFE

Fh1*Hc =

###

Mz/Sz =
(Fb) = 0.66*Ym =

511.2
1584.0
SAFE

fb < Fb =

SHEAR STRESS
Max Shear Force
Max Shear stress
All. Shear Stress

1112.0

kg/cm^2

kg.cm
kg/cm^2
kg/cm^2

63750.0 kgs
shear stress/web area
949.7 kg/cm^2
(Fb) = 0.45*Ym = 1080.0 kg/cm^2
fb < Fb =

Design of Lifting sling

Load per lifting point
Inclination of sling
Actual Load in Sling
fector of safety
Load after factor of safety
Diameter of wire rope required
as Per IS:2062 6x36 construction
Minimum Breaking Force of dia 72 rope
Design of Lifting Lug
Material of lug IS 2062 E250Gr B
Yield Stress
Width of lifting lug
Height of lifting lug
Thickness of lifting lug
Distance of hole from the top of the lifting lug
Diameter of hole in the lifting lug
bottom of the welding to the center of hole
Total weld length on lifting lug
Fillet weld size on lifting lug

Weight to be lifted
Jerk factor
total load

SAFE

W/2 =

42.5
MT
60
deg
37.5/sin30
49.076
MT
=
5
=
245.381
MT
=
2502.887
KN
=
72
mm
1570 construction fibre core
=
2685
KN
SAFE

Sy=
b=
H=
t=
R=
d=
s=
=
=

W=
F=(w x fos)

Double shear
Area of lifting hook above hole = (R - d/2) * t
Shear stress = F / Aa
(double shear)
Permissible shear stress 0.45 * Sy

Aa=
Ssa=
Ss =

Tenisile stress
Area at width = (b-d) * t
Tenisile stress = F / Ab

Ab=
Stb=

250
500
300
50
175
80
125
1100
12

N/mm2
mm
mm
mm
mm
mm
mm
mm
mm

49.076 MT
1.50
722156 N

6750.0
107.0
112.5
SAFE

mm2
N/mm2
N/mm2

21000.0 mm2
34.39 N/mm2

Permissible tenisile stress = 0.66 * Sy

Stb=

Bending stress
Horizontal force on lifting lug (assuming 15 0 sling angle)
Bending moment at base of Bracing =Fh*s
Section modulus of bracing = b * t2 / 6
Bending stress Mo / z
Permissible bending stress 0.66 * Sy

Fh=
Mo=
z=
Sbw=
Sbw=

Bearing stress
Force on Lug
bearing area of hole
Bearing stress
Permissible bending stress 0.75 * Sy
Check for Weld
Load on weld
Length of weld
Size of weld
Normal stress in weld
allowable stress in weld

165
SAFE

N/mm2

186839 N
23354815 N-mm
208333 mm2
112
N/mm2
165
N/mm2
SAFE

Bs=
Ba=
Bs/Ba=
=

722156
4000
180.54
187.5
SAFE

N
mm3
N/mm2
N/mm2

F=
Lw=
W=
F/0.7xwxLw)
=

722156
1100
12
78.155
100
SAFE

N
mm
mm
N/mm2
N/mm2

LIFTING LUG CALCULATION :

Material of lug
Yield Stress
Width of lifting lug
Height of lifting lug

IS 2062 Gr A
Sy
b
H

Thickness of lifting lug

Distance of hole from the top of the

lifting lug
Diameter of hole in the lifting lug
bottom of the welding to the center o
Total weld length on lifting lug
Fillet weld size on lifting lug
Welding elerctrod

R
d
s
Lw
w

Weight to be lifted
Jerk factor
Number of lugs
Force acting on the lug = w * j / n

W
j
n
F

Double shear
C/S area at sec a-a = (R - d/2) * t
C/S area at sec b-b = (b-d) * t

Aa
Ab

Shear stress at area a-a = F / Aa

(double shear)
Permissible shear stress 0.45 * Sy
RESULT

250 N/mm2
500 mm
300 mm
mm
50 mm
175
80
125
1100
12

mm
mm
mm
mm
mm

Result of the lifting lug

Ssa
Ss

Tenisile stress
Tenisile stress at area b-b = F / Ab
Stb
Permissible tenisile stress = 0.66 * S Stb
RESULT

150000
1.5
4
551250

KG

PASS
N

6750 mm2
21000 mm2
81.67 N/mm2
112.5 N/mm2
PASS

26.25 N/mm2
165 N/mm2
PASS

Bending stress
Horizontal force on lifting lug
(assuming 150 sling angle)
Fh
Bending moment at base of Bracing Mo
Section modulus of bracing = b * t2 / z
Bending stress Mo / z

142621.08
N
17827635 N-mm
208333.33 mm3

Sbw

85.57 N/mm2

Permissible bending stress 0.66 * Sy Sbw

RESULT

165 N/mm2
PASS

Bearing stress
Force on Lug
bearing area of hole

551250
N
4000.00 mm3

Bearing stress

Fh
Sbw

137.81 N/mm2

Permissible bending stress 0.75 * Sy Sbw

RESULT

187.5 N/mm2
PASS

Weld check of the lug

Total weld area of fillet of lifting lug

= ( Lw * w ) / 1.414
Shear stress = F / Aw
Permissible shear stress = 0.4 * Sy
RESULT

Aw
Ssw
Ss

9335.22 mm2
59.05 N/mm2
100 N/mm2
PASS

36.895
147.58