Warping calculation

Problem-01

How many bag of yarn( 1 bag=50 kg) is to be ordered ; if we want to

produce 21000 m Fabric.

Assume the following Fabric Specification-

9× 9
× 56 Inc h
80 ×70

Solution:

Theoretical calculation-

Total no. of ends=80 x 56=4480+10(selvedge)=4490

4490 ×21000 ×1.0936

Weight of 9s Warp yarn ¿ Kg
840× 9 ×2.2046

¿ 6186.89 Kg

6186.89
Required no. of yarn bags ¿ =124
50

So, theoretically 124 no. of yarn bags is to be ordered

Practical calculation-

Suppose here, we produce 10 set beam

4490
No. of ends/beam ¿ =449
10
Total no. of ends=80 x 56=4480+10(selvedge)=4490

Total length of 10 beam=21000 x 10=210000 m

 2.77× 2.2046 ×840 × 9
one cone length ¿ =42215.589 m
1.0936

210000
Required no. of creel set ¿ =5
422150589

Wt. of one creel yarn = 2.77 x 449 = 1243.73 Kg

So, wt. of 5 set creel yarn = 1243.73 x 5 =6218.65 Kg

R e q u i r e d n o . o f y a r n b a g s = 6218.65 ÷ 50=125

So, practically extra one bag that means 125 no. of yarn bags is to be
ordered

Problem-02

Warp count ( 6 OE , 9 Slub ,9 OE ) ×Weft count 9

Let , Fabric specification= ×56 Inc h
80 × 60

Beam ratio= 2:4:4

How many bag of yarn( 1 bag=50 kg) is to be ordered ; if we want to

produce 21000 m Fabric.

Theoretical calculation-

No .of ends=80× 56=4480+10 ( Selvedge )=4490

Total no .of warpers beam=2+4 + 4=10

No .of ends ∈eac hbeam =4490 ÷10=449

449 ×2 ×21000 ×1.0936

Wt .of 6 s OE yarn= =1856.06 Kg
840 ×6 ×2.2046

1856.06
Required no . of bags for 6 s OE yarn is= =38 bags
50
 449× 4 × 21000 ×1.0936
Wt .of 9 s Slub yarn= =2474.76 Kg
840 ×9 ×2.2046

2474.76
Required no . of bags for 9 s Slub yarn is= =50 bags
50

449 × 4 ×21000 ×1.0936

Wt .of 9 s OE yarn= =2474.76 Kg
840 × 9 ×2.2046

2474.76
Required no . of bags for 9 s OE yarn is= =50bags
50

Practically-

For 6s OE Yarn-

Lengt h of 2 beam=21000 ×2=42000 m

2.77 ×2.2046 ×840 × 6
Cone lengt h= =28143.73 m
1.0936

42000
No .of creel = =2 Set
28143.73

Creel Wt .=449 ×2.77=1243.73 Kg

2 Set creel wt .=1243.73× 2=2487.46 Kg

2487.46
Required no . of bags for 6 s OE yarn is= =50bags
50

Comments: In actual practice we have to use extra 12 bags of 6 s OE

yarn
For 9s Slub Yarn-

Lengt h of 4 beam=21000 × 4=84000 m

2.77 ×2.2046 ×840 × 9

Cone lengt h= =42215.59 m
1.0936
 84000
No .of creel = =2 Set
42215.59

Creel Wt .=449 ×2.77=1243.73 Kg

2 Set creel wt .=1243.73× 2=2487.46 Kg

2487.46
Required no . of bags for 9 s Slub yarn is= =50 bags
50

For 9s OE Yarn-

Lengt h of 4 beam=21000 × 4=84000 m

2.77 ×2.2046 ×840 × 9

Cone lengt h= =42215.59 m
1.0936

84000
No .of creel = =2 Set
42215.59

Creel Wt .=449 ×2.77=1243.73 Kg

2 Set creel wt .=1243.73× 2=2487.46 Kg

2487.46
Required no . of bags for 9 s OE yarn is= =50bags
50