CCI

Users Manual
CCI Sampling Warper

SW550

V1.0

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Content Instruction for This Manual.. 2 Safety Precaution.. 3

1. SW550 Installation Guide 1.1 Prepare for Installation... 5 1.2 Installation Location Guide 6 1.3 User Instruction.. 8 2. Introduction of SW550 Warper 2.1 Hardware 9 2.2 Operating Procedure.. 2.3 Operation Panel. 3. Illustration of Warper Operation 3.1 Computer Operation Instruction.... 14 12 13

3.2 Sensor & Switch 18 4. Pattern Design Software Sedit... 19 5. Brief Maintenance Procedure... 24 6. Troubleshooting 25 7. Installation & Transportation 26

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Instruction for This Manual

This manual contains mainly 3 portions: hardware operation, software instruction and maintenance of warping system. Pretronic the interface program to control & set functions of this sampling warper. is Seditis the editing program to design & draw the warp pattern.

If overall basic operation of this warper need to be clarified before reading this manual, please read paragraph 1.2 Introduction of control panel then operate the warper according to paragraph 2.1 Demonstration of operating procedure

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Safety Precaution
1. If adjustment is required, please be cautious(press the Emergency Stop button is recommended)

2. Do not stretch your hand into the DRUM spinning area to prevent accident.

3. Lock on the control box, personal besides maintenance technician are forbid to open it.

4.

Unless restored to the initial status of this warper, do not perform the gauze linking operation.

5. Proper fire extinguisher should be prepared nearby the work floor.

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Precaution Diagram (front view)

Precaution Diagram (rear view)

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1. SW550 Installation Guide

1.1 Preparation for Installation
SW550 sampling warper is powered by electrical motor with brake driven by compressed air. A stable 6 bar compressed air source is needed for operation. (Dried high pressure air with capacity >10 liters/min. and pressure >6 kg/cm2 is required from air compressor) 220V alternating current is required for this warper (3 wires, single phase 220V, 50 or 60 HZ). User is requested to prepare 220V, 3 pins plug seat. If the voltage fluctuation is not stable in your area, a UPS system and voltage stabilizer is needed to ensure your warper a proper operation.

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1.2 Installation Location Guide

To maintain a smooth operation, spare space around SW550 warper is needed and illustrated as below: 1 meter space is required for movement around the warper.

1m

1m 1m

1m

Diagram 1.1 Installing Locations (SW550 Overview)

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Diagram 1.2 Installing Locations with Operator (SW550 Overview) Location in Diagram Left

Location

Working Area Illustration

Main operating area: including panel operating, warping set, pattern drawingetc

Rear

Beaming area: including beaming device, tension adjustment, load & unload beametc.

Front

Warp & weft handling area: including warp loading, broken end treatmentetc.

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1.3 Guides for Users Qualification

Classification Qualification Experience in warping or operator who has been trained by CCI Technician with expertise in Maintenance Technician electricity, machinery and has been trained by our company in these area. Personal who has been CCI Technician trained for expertise in weaving, electricity and machinery. Warper installation, repair and operator training Jobs

Warper Operator

The normal operation, machine setting and cleaning.

Adjustment & repair of electricity, air pressure, machinery or replace parts, advanced program setting instructed by CCI technician

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2. Introduction of SW550 Sampling Warper

Welcome to use Sw550 sampling warper. It helps you to complete warp axis for sampling work in an easier, rapid, precise way and fulfill your diversified needs. SW550 warper is specially designed for producing warp beam used for sampling

warper. It is easy to produce short yard warp beam by computer controlled operation.

2.1 Hardware
The dimension of SW550 is 137 cm(W) x 122 cm(D) x 180 cm(H) with total weight of 550 kg The provided warping width is 20 inches (maximum working width 50.8 cm). The starting, end and number of ends can be controlled by computer.

The working environment of control program for SW550 is under Windows XP system. So the operation of file management, system maintenance, communication setting is same as personal computer (Linux, Mac OSX system are exception). Operator can learn and use it easily & rapidly to fully fulfill users needs.

Please refer to Microsoft related books or illustrations for Windows operation and maintenance.

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7 2 3

6 (Diagram 2.1 - 45 front view of SW550 sampling warper)

1. 3. 5. 7.

Drum Power Switch Emergency Stop Switch Yarn Guide

2. 4. 6. 8.

LCD Screen Working Desktop Creel Electricity Box

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2 3

(Diagram 2.2 - 45 rear view of SW550 sampling warper)

1. 3.

Beaming Speed Control Panel Beaming Tension Control Panel

2. 4.

Warp Beam Bolts Knob for Warp Beam

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2.2 Operating Procedure of Warper

The yarn guide will return to initial position when power the warper. After operator locates the warp, the drum will start rotating, yarn guide then move to the initial position automatically. The process is automatic and will stop when broken yarn is detected. Computer will indicate color changing after completion of warping. Repeat the previous procedure to complete all of warping then proceed to beaming motion.

Next Color

No

Zero Set

Warping the Nth color

Warping Completed?

Yes

Beaming

End

Diagram 2.3 Warping Procedure

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2.3 Operation Panel

There are 2 function buttons on the panel of SW550 sampling warper .

1. Power button at left: Green button at left top, press to start computer and other electrical devices to ready state. 2. Emergency Stop at right: Red button right above the panel for emergency restore. Press this button will stop the warper immediately. Unless releasing the button, all function buttons can not be operated. Turn clockwise to dead end then release the button to restore to the pause status of the warper.

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3. Warper Operating Instruction

3.1 Computer Instruction
1. File open: Two ways of open, click on File at left top then choose Open the file

The second way is to click Design File menu bar to open file

Restore to previous state: Click on File at left top then choose Restore to previous state

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2.

Input Blank: All blanks with brown color ( at initial state (1) (2) (3)

) can be input, changeable

Total Ends: Input total ends to be warped, default value 2400 Warp Width: Input width of the warp, default value 20 inches Start Position: To determine relative position between warp starting and yarn guide movement motor (M2)

(4)

Add 1 Roll Nr. : To determine interval between the same color yarns. One more circle to be warped if exceed the set data.

3.

Status Display: Feedback of current status (1) Repeat End : Relative multiple between total ends and repeat ends (2) (3) Current End: Current warping end Current Color: Display the color order of warping. (maximum 8 colors can be warped) (4) (5) (6) (7) Finished Ends: Completed warping ends M1 Zeroing Sensor, M2 status of Zeroing Sensor Status Display Row: Display current status Warp Pattern: Display current pattern arrangement pattern

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4.

Functional Buttons (1) (2) (3) (4) (5) (6) Start: Initialize Drum motor M1, yarn guide movement motor M2 Initial: Move the Motors M1 & M2 to initial position. Start: Warp changed then starting to warping Emergency Stop: To stop all motions Stop: Stop motion, Drum motor M1 return to initial position Beaming : Use it when warping on the drum is completed. Coordinate with rear side beaming motors speed to transfer yarn to the beam

5.

Parameters Setting: Click Setting at menu bar, password is requested to

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enter the system. These parameters are set for calibration purpose. Do not revise unless authorized. (Default password is cci)

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3.2 Illustration of Sensor and Switch

1. Sensor (1) (2) M1 initial sensor: Initial position of Drum motor M1 M2 initial sensor: initial position of yarn guide movement motor M2 (3) M2 limit sensor: Right end of yarn guide movement motor M2, to slow down drum motor M1 and stop it at initial position (4) Broken Yarn Detecting Sensor: Broken yarn switch, to slow down drum motor M1 and stop it at initial position

2. Emergency Switch: Red button at left side, press to stop drum motor M1 and yarn guide movement motor M2

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4. Pattern Design Software - SEdit

Open SEdit program, click file to choose New, following dialogue is displayed to input number of picks of new pattern, newly designed picks and ends. 0 can be input if information is not required.

Open new file dialogue After completed new file dialogue, a blank pattern design paper will be displayed with icons listed as followings:
Open File

Pointer

Pencil Weft Pattern Fringe Weft Density

New Save Brush Eraser

File Remark Cramming Shedding Design

Warp pattern

Blank pattern design paper with names

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Functions of respective icons are illustrated below: Open File: New: Save: Pointer: Pencil: point each time Brush: by brush To brush during design, press left key without release can paint Open a saved file Create a new design Save a finished or un-finished file Pointer to indicate location and area chosen To draw point during design, click left key once to draw one

Eraser:

To erase points or paints of design

File Remark: Provide user to remark with some wordings Shedding design: Shedding design paper, every dot represent one frame, the bottom row is the 1st pick. Left column is 1st frame. Dark mark represent upward (shedding at up side), blank mark represent downward. Weft Pattern: Weft pattern design, bottom row is the 1st pick, left is the 1st weft color. One weft can be used in the same pick only. Fringe: Cramming: Weft Density: Empty fringe, no weft inserted in specific pick To cancel cloth take-up motion for specific pick Weft density pattern, the bottom row represent 1st pick,

left side is the 1st weft density. Each shuttle can bring different weft density. Maximum 8 weft density allowed. Warp Pattern: Warp pattern designing, the most left column represent the 1st end, the bottom is the 1st color of warp. One color is allowed for the same warp. User must complete all the required data before using the designed file. The following pattern is the example of a proceeding file:

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Design in Proceed Use some tools to increase productivity of editing. Tools are pooled under EDIT and are illustrated below:

EDIT Menu

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Duplicate Function: Use cursor (arrow diagram) to choose an area, illustrated as red area, click DUPLICATE

Then click PASTE, use cursor to move duplicated area then click left key to paste. It is illustrated as green area shown in the pattern below.

Undo: Cancel the previous action REDO: Duplicate the previous action

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Diagram of Warp Arrangement Vertical means warp and horizontal means color order as indicated in the above diagram.

After design completed, click SAVE AS with sub-file name SF2 as illustrated below:

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5. Brief Maintenance
This warper should be maintained Daily Cleaning warper body: Clean with compressed air and cloth Weekly 1.Check Air Presser: Inspect compressed air for dryness, cleanness and presser stability. 2.Check Voltage: Inspect fluctuation of voltage within 10% variation. Monthly Check whether axis is wind around by yarn or not. Take it off if yes.

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6.Troubleshooting
1. Treatment of computer broken down or accidental shut down of electricity. Ask operator leaves operating area, shut down power, cut all yarns then inspect damage of the warper. Restart the power and return all motors to their zero positions. Proceed according to normal operating procedure.

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7. Installation & Transportation

Fork lifter is recommended to handle the transportation. The lifted positions are illustrated below. The warper is weighted 550 kg. Transport it at whole. Install it at a solid ground.

100cm 137cm

Red arrow represent lifted positions. (Front View)

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75cm 122cm

Red arrows represent lifted positions. (Rear View)

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CCI TECH INC.

www.ccitk.com technical@ccitk.com TEL:+886 2 22677231 FAX:+886 2 22677230 Taipei, Taiwan

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