LIFTING DESIGN Unit: E -21221 SPREADER PIPE DESIGN Reference Drawing: D018-DWG-011A Lifting Arrangement Drawing

PROPERTIES OF SPREADER

Type of spreader Size Pipe material Minimum specified yield strength, Modulus of elasticity, Pipe OD, Pipe thickness, Pipe ID, Cross sectional area, Moment of inertia, Setion modulus, Radius of gyration, Length of pipe, Effective end factor, Slenderness ratio Allowable compressive stress - AISC (for 0 < Kl/r < Cc)

: Pipe : 4" Sch.40 : A 106 GR B Fy = 241.32 N/mm2 E= 200000 N/mm2 D= 114.30 mm t= 5.30 mm d= 103.70 mm A= 1814.90 mm2 I = 2.70E+06 mm4 Z = 4.72E+04 mm3 r= 38.55 mm l= 3000 mm K= 1.0 K*l/r = 77.82

[1 - (K*l/r)/(2*Cc)]*Fy Fc = ---------------------------------------------- = 5/3+3(K*l/r)/(8*Cc)-(K*l/r)^3/(8*Cc^3) where,

COMPRESSIVE STRESS IN PIPE

105.35 N/mm2

Cc = \/ (2*pi^2*E/Fy ) =

127.90

Sling angle to horizontal, Whole Structural Weight Design Lifting Factor Design sling force, Compressive force on pipe, Eccentric moment, Eccentric Compressive stress due to Fp, Bending stress due to Me, Stress interaction ratio, where,

= : : Fs = Fp = Fs*Cos = Me = e= Sp = Fp / A = Sb = Me / Z = Sp/Fc +Cm*Sb/[(1-Sp/Fe')*0.6*Fy] = Fe' = 12*pi^2*E/(23*(K*l/r)^2) = Cm =

60 4032 2.00 22829 11415 1793789 157.15 6.29 38.01 0.332

Deg. kg N N Nmm N/mm2 N/mm2 < 1.00 OK!

170 N/mm2 1

LIFTING LUG DESIGN AT COLUMN

YZ Y

Material Minimum specified yield strength, Structural Lifting Weight Design Lift Impact Factor PAD Eye Impact Factor Lift Angle Vertical Force at Lug 9.81 x I x W/4 Sling Force at Lug Fv/Cos b Longitudinal Force at Lug Fv x Tanb Skew Force 0.05 x Fs
Fv Fs b

: Sy = W I Ie
b = = = = =

A 36 248.21 N/mm2
4032 kg 2 2 30 Deg

Fv

19771 N

Fs

22829 N

Fx

11415 N

Fz

1141 N
Fv

Fz Fx B Radius R C Diameter D T1

T2 H E E

L1

Lug Dimensions R D L1 H T1 T2 = = = = = = 50 28 150 65 16 16 mm mm mm mm mm mm

Pin Diameter of Shackle used for Lifting

Dp

= 25.4 mm (6.5 Tonne Shackle)

STRESSES IN LIFTING LUG Tensile Stress across A-A Fs/((2 x R - D) x T1)

ft

19.82 N/mm^2

SATISFACTORY
Shear Stress across B-B & C-C Fs/(2 x ((R^2)-(D/2)^2)^0.5 x T1)

<

148.93 N/mm2 ( 0.6*Sy )

14.86 N/mm^2

fs

SATISFACTORY
Bearing Stress at Hole (Ie X 9.81 x( W /4)/ cos ) /(Dp x T2)

<

99.28 N/mm2 ( 0.4*Sy )

56.19 N/mm^2

fp

SATISFACTORY
Lug Section Modulus (Out Plane) (L1^2 x T1)/6 Out Plane Bending Stress in Lug at E-E Fx x H/Zo

<

223.39 N/mm2 ( 0.9*Sy )

60000 mm3

Zo

fbo

12.37 N/mm^2

SATISFACTORY
Lug Section Modulus (In Plane) T1^2 x L1/6 In Plane Bending Stress in Lug at E-E Fz x H/Zi

<

148.93 N/mm2 ( 0.6*Sy )

6400 mm3

Zi

fbi

11.59 N/mm^2

SATISFACTORY

<

148.93 N/mm2 ( 0.6*Sy )

Fv b

Fs

Fx

Fx

Fz

(Taken as 5% of the Sling Force)

LIFTING LUG DESIGN AT BUNDLE Material Minimum specified yield strength, Bundle Lift Weight Design Lift Impact Factor PAD Eye Impact Factor Lift Angle Vertical Force at Lug 9.81 x I x W/4 Sling Force at Lug Fv/Cos b Longitudinal Force at Lug Fv x Tanb Skew Force 0.05 x Fs
Fv Fs b

: Sy = W I Ie
b = = = =

A 36 248.21
8860 1.5 1.5 30

Fv

32584

Fs

37624

Fx

18812

Fz

1881

Fx B Radius R C Diameter D T1

A T2

H E E

L1 Lug Dimensions

R D L1 H T1 T2

= = = = = =

50 32 250 90 13 25

mm mm mm mm mm mm

Pin Diameter of Shackle used for Lifting

Dp

= 19.05 (3.25 Tonne Shackle)

STRESSES IN LIFTING LUG Tensile Stress across A-A Fs/((2 x R - D) x T1)

ft

42.56

SATISFACTORY
Shear Stress across B-B & C-C Fs/(2 x ((R^2)-(D/2)^2)^0.5 x T1)

<

148.93 ( 0.6*Sy )
30.55

fs

SATISFACTORY
Bearing Stress at Hole (Ie X 9.81 x( W /4)/ cos ) /(Dp x T2)

<

99.28 ( 0.4*Sy )
210.74

fp

SATISFACTORY
Lug Section Modulus (Out Plane) (L1^2 x T1)/6 Out Plane Bending Stress in Lug at E-E Fx x H/Zo

<

223.39 ( 0.9*Sy )
135416.667

Zo

fbo

12.50

SATISFACTORY
Lug Section Modulus (In Plane) T1^2 x L1/6 In Plane Bending Stress in Lug at E-E Fz x H/Zi

<

148.93 ( 0.6*Sy )
7041.66667

Zi

fbi

24.04

SATISFACTORY

<

148.93 ( 0.6*Sy )

N/mm2 kg

Deg N

N
Fv

Fz

mm

ne Shackle)

N/mm^2

N/mm2

N/mm^2

N/mm2

N/mm^2

N/mm2

mm3

N/mm^2

N/mm2

mm3

N/mm^2

N/mm2

LIFTING LUG DESIGN AT BUNDLE E-21236 Material Minimum specified yield strength, Bundle Lift Weight Design Lift Impact Factor PAD Eye Impact Factor Lift Angle Vertical Force at Lug 9.81 x I x W/4 Sling Force at Lug Fv/Cos b Longitudinal Force at Lug Fv x Tanb Skew Force 0.05 x Fs
Fv Fs b Fz Fx B Radius R C Diameter D T1

: Sy = W I Ie
b = = = =

A 36 248.21 N/mm2
14460 1.5 1.5 30

kg Deg

Fv Fs Fx Fz

53178 N 61405 N 30703 N 3070 N

Fv

A T2

H E E

L1 Lug Dimensions R D L1 H T1 T2 = = = = = = 50 32 250 80 13 33 mm mm mm mm mm mm

Pin Diameter of Shackle used for Lifting

Dp

= 19.05 mm (3.25 Tonne Shackle)

STRESSES IN LIFTING LUG Tensile Stress across A-A Fs/((2 x R - D) x T1)

ft

69.46 N/mm^2

SATISFACTORY
Shear Stress across B-B & C-C Fs/(2 x ((R^2)-(D/2)^2)^0.5 x T1)

<

148.93 N/mm2 ( 0.6*Sy )

49.86 N/mm^2

fs

SATISFACTORY
Bearing Stress at Hole (Ie X 9.81 x( W /4)/ cos ) /(Dp x T2)

<

99.28 N/mm2 ( 0.4*Sy )

260.55 N/mm^2

fp

FAILURE !!!!!
Lug Section Modulus (Out Plane) (L1^2 x T1)/6 Out Plane Bending Stress in Lug at E-E Fx x H/Zo

>

223.39 N/mm2 ( 0.9*Sy )

135416.667 mm3

Zo

fbo

18.14 N/mm^2

SATISFACTORY
Lug Section Modulus (In Plane) T1^2 x L1/6 In Plane Bending Stress in Lug at E-E Fz x H/Zi

<

148.93 N/mm2 ( 0.6*Sy )

7041.66667 mm3

Zi

fbi

34.88 N/mm^2

SATISFACTORY

<

148.93 N/mm2 ( 0.6*Sy )

LIFTING LUG DESIGN AT SPREADER PIPE Material Minimum specified yield strength, Structural Lifting Weight Design Lift Impact Factor PAD Eye Impact Factor Lift Angle Vertical Force at Lug 9.81 x I x W/4 Sling Force at Lug Fv/Cos b Longitudinal Force at Lug Fv x Tanb Skew Force 0.05 x Fs
Fv Fs b Fz Fx B Radius R C Diameter D T1

: Sy = W I Ie
b = = = = =

A 36 248.21 N/mm2
4032 2 2 30

kg Deg

Fv Fs Fx Fz

19771 N 22829 N 11415 N 1141 N

Fv

A T2

H E E

L1 Lug Dimensions R D L1 H T1 T2 = = = = = = 50 28 150 65 mm mm mm mm

16 mm 16 mm

Pin Diameter of Shackle used for Lifting

Dp

= 25.4 mm (6.5 Tonne Shackle)

STRESSES IN LIFTING LUG Tensile Stress across A-A Fs/((2 x R - D) x T1)

ft

19.82 N/mm^2

SATISFACTORY
Shear Stress across B-B & C-C Fs/(2 x ((R^2)-(D/2)^2)^0.5 x T1)

<

148.93 N/mm2 ( 0.6*Sy )

14.86 N/mm^2

fs

SATISFACTORY
Bearing Stress at Hole (Ie X 9.81 x( W /4)/ cos ) /(Dp x T2)

<

99.28 N/mm2 ( 0.4*Sy )

112.38 N/mm^2

fp

SATISFACTORY
Lug Section Modulus (Out Plane) (L1^2 x T1)/6 Out Plane Bending Stress in Lug at E-E Fx x H/Zo

<

223.39 N/mm2 ( 0.9*Sy )

60000 mm3

Zo

fbo

12.37 N/mm^2

SATISFACTORY
Lug Section Modulus (In Plane) T1^2 x L1/6 In Plane Bending Stress in Lug at E-E Fz x H/Zi

<

148.93 N/mm2 ( 0.6*Sy )

6400 mm3

Zi

fbi

11.59 N/mm^2

SATISFACTORY

<

148.93 N/mm2 ( 0.6*Sy )