THE ENGINEER

:

New King Abdul-Aziz International Airport Development Project
(Phase I) Jeddah, KSA

THE CONTRACTOR:

Contractor: Saudi Binladin Group Doc. Ref. No.: 422-DCS-MST-E-00710-Rev01 Contract No.: J-10-421/422-PF-0 Date Issued: 07 May 2012 Contract Title: Aprons, Taxiways, Roads, Tunnels, Bridges, Load Centers and Infrastructure, Transportation Center and Supporting Facilities
`

Method Statement For Underground Drainage Piping Installation
(C270xxxxxxx)

Submitted By:

INMA
(Sub-Contractor)

Prepared By (Contractor/Sub-Con)

Reviewed By (QA/QC Manager) Eng. Oussama Abbas

Reviewed By (Safety Manager) Eng. Mottassim Badawi

Approved By (Project Manager)

Name: Signature: Date:

Eng. Amjad Ali

Eng. Aghyad Dimashqiyeh

0 7.0 ATTACHMENT Appendix A .0 2. Ref.0 3. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No.0 11 .Sample Test Report SPECIFICATION OF UNDERGROUND DRAINAGE PIPING INSTALLATION 11 12. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation List of Contents Section Title Page 1.0 9.0 4.0 SCOPE OF WORKS PERSONNEL RULES AND RESPONSIBILITIES CONSTRUCTION PROCEDURES CONFORMANCE CRITERIA MATERIALS PLANT AND EQUIPMENT STORAGE AND HANDLING HEALTH AND SAFETY ENVIRONMENTAL REQUIREMENTS REFERENCES Appendix A – Draft Final Drawing 03 03 04 08 09 09 09 10 10 10 11.0 6.: J-10-421/422-PF-0 Doc.0 5.0 8.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah.0 10.

Vent and Storm drainage piping installation. f. The personnel present on site consist of: Mechanical engineers who monitor all work on site in order to ensure that all standards and specs. c. The rest of the personnel consist of labors to aid the technicians. while accurately considering the works base on project’s standards & specification. are being followed and that the work being executed is of the highest levels of professionalism and accuracy. Safety Officer shall be responsible for the implementation Health and Safety aspects on site as per approved Health & Safety Manual requirements. Foremen shall be present on site at all time to give out the correct instructions and coordination with the technician and other staff assign to his area.: J-10-421/422-PF-0 Doc. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation 1.0 Personnel Rules and Responsibilities a. Page 3of 10 . Quality Control engineer inspects and ensure the construction work is carried out according to project’s standards and specifications.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. e. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No. store keepers to ensure that the material stored is located in a safe environment with proper conditions of storage and safety officers who guarantee that all personnel are abiding by the safety rules and regulations of site work. b. 2. This procedure is to define the method used to ensure that drainage and vent piping have been installed as per the contract requirement. while ensuring the work required are being implemented accordingly base on the Mechanical standard and project ’s scheduled.0 Scope of Work This Method Statement covers the installation of Sanitary. d. Ref. Qualified Technicians shall be responsible for a given undertaking and ensure the quality of works are well being executed progressively.

d. corrosion and dust.0 Construction Procedures a. The pipes shall not rest on rock at any point. e. A minimum of 600mm cover to be provided where pipe may be exposed to heavy overhead traffic. Barricade around the area that have been excavated on soft ground. b. Trenching and Excavation for the installation of underground piping. Check availability of material and lead time to order material. Ref.   Check for setting out and mark piping location on ground using pegs confirm the approved drawing. or soil.: J-10-421/422-PF-0 Doc.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. gravel. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No. The side-fill should be shoveled under the pipe to make sure that there are no voids in the side fill. The haunch areas adjacent to the pipe between the bottom of pipe and its horizontal centerline shall be filled with a clean course-grain materials such as sand. Such side fill shall be compacted to provide lateral support for the pipe.5m. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation 3. including joints. Submittal / approval of materials. Pipes must be stored horizontally with adequate support and handled with care when moving the material around. Shoring of trenches is to be provided if the excavation depth exceeds 1. c. Keep excavations dry wherever necessary. f.       Page 4 of 11 . Excavate trenches under building slab for 300mm cover over the pipe. Submittal / approval of drawings for construction. Obtain excavation permit. Keep the materials in good storage conditions. special care must be taken to protect the units from moisture.

k. Vent and Storm drainage piping at the following minimum slopes unless otherwise indicated. and long-sweep bends.: J-10-421/422-PF-0 Doc. Vent Piping: 1 percent down toward vertical fixture vent or toward vent stack.   h. Clean pipes and fittings. Vent and Storm drainage piping using appropriate branches. Make changes in direction for Sanitary. l. j. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No. grease and any other loosely adhering deposits Carefully unload required lengths and sizes of pipes to the work area. Reducing size of drainage piping in direction of flow is prohibited.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. bends. Install pipes on the concrete pads making sure that they are secured in place and to the required slope.  Building Sanitary and Storm Drain: 2 percent downward in the direction of flow for piping NPS 3 (DN 80) and smaller. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation g. Install following pipes and fittings as per its application: Page 5 of 11 . Horizontal Sanitary and Storm Drainage Piping: 2 percent downward in direction of flow.1 percent downward in direction of flow for piping NPS 4 (DN 100) and larger. removed oil. i. Use proper size of standard increasers and reducers if pipes of different sizes are connected. Ref. Install Sanitary.

51. ISO 161/1. EN 1401. fittings: AWWA C110/A21.4.. Install true to grades and alignment indicated. ISO 161/1. Cast Iron Pipe & Fittings Black Steel Pipe & Fittiings Specs.. AWWA C111/A21. (Soil.Fittings: SASO 1397.: J-10-421/422-PF-0 Doc. For Sanitary and Vent piping: Area of Application Main Kitchens and Laundries Areas. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation 1. Maintain swab in piping and pull past each joint as completed Page 6 of 11 . 1399. Lay buried building storm drainage piping beginning at low point of each system.11 ASTM F 1412. ASTM C 564 ASTM A 53/A 53M. ISO3633 /4435. For Storm Drainage Piping: Area of Application Underground Storm Drainage Piping.10. ASTM C 1540. Description ASTM A 888 or CISPI 301. Soil. Underground SanitarySewage Force Mains Under ground SingleWall. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No. with mechanical-joint bell and plain spigot end unless grooved or flanged ends are indicated. EN 1401. DIN 8061/62. Schedule 40. ISO3633 /4435. 1399. DIN 8061/62. fittings: ASTM D 3311 Size (DN 100) and smaller (DN 50) and smaller uPVC Pipe & Fittings Ductile-Iron Pipe & Fittings Polyethylene (PE) Pipe & Fittings Up to 630mm All Sizes (DN 40 to DN 150) 2.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. Type E. with unbroken continuity of invert. 1398. AWWA C151/A21. 1398. Class 125 Pipe: SASO 14 & 15. Ref. Place hub ends of piping upstream.1400. Waste & Vent Piping) All Areas. Standard Weight class. Description Pipe: SASO 14 & 15. Running Concealed or Exposed within Buildings Underground Storm Drainage Force Mains Material uPVC Pipe & Fittings Specs. All Sizes m. fittings: ASTM C 1277 and CISPI 310. fittings: ASME B16. BS 2494 Size Up to 630mm Ductile-Iron Pipe AWWA C151/A21. Install required gaskets according to manufacturer's written instructions for use of lubricants. cements. BS 2494. (Underground. and other installation requirements. excluding Main Kitchen and Laundries.Fittings: SASO 1397. Waste & Vent Piping).51. Acid-Waste Sewerage Piping Serving Battery Charging Areas Material Hubless. Underground.1400.

Backfilling of pipe trench for installed underground piping. See specification Part D2.    The sidefill adjacent to the pipe must be backfilled and tamped to the top of the pipe. Do not enclose. without exceeding pressure rating of piping system materials. q. The use of heavy compacting equipment is prohibited. but not less than 10-foot head of water (30 kPa). or loose soil from the excavation that is free from rocks and debris. After the pipe is covered with 2 feet of tamped initial backfill. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation n. and other solid materials may damage the pipe from point loads. From 15 minutes before inspection starts to completion of inspection. r. cover. p. Test drainage and vent piping except outside leaders on completion of roughing-in.: J-10-421/422-PF-0 Doc. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No. Check pipe straightness and invert level. The maximum particle size in the side fill and initial backfill shall not more than ½ inch for pipe 6” size and smaller.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. Install encasement on piping according to ASTM A 674 or AWWA C105/A 21.   Page 7 of 11 . Inspect joints for leaks. applicable to Ductile pipe and Cast Iron pipe. Ref. gravel. frozen earth. Broken concrete. s. The initial backfill must be placed in 6” tamped layers. 16 of 19. Close openings in piping system and fill with water to point of overflow.5. the final backfill to grade can be compacted with heavy equipment.Division 22. and ¾ inch for 8” and larger. water level must not drop. p. Test force-main piping o static-water pressure of 50 psig (345 kPa) above operating pressure. o. The initial backfill material must be sand. or put piping into operation until it has been inspected and approved by authorities having jurisdiction.

KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No.: J-10-421/422-PF-0 Doc. Ref. b. stamp. For solvent cements and adhesive primers. documentation indicating that products comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Page 8 of 11 .THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. For this task.  National Plumbing Code (NPC)  International Plumbing Code (IPC) c.0 Conformance Criteria The Personnel on Site ensure that the work done conform to the Standard and he required specifications. • F = 600 for pipe above DN1600 mm 4. Comply with following Local and International Standards. • F = 300 for pipe DN600 to 900 mm • F = 450 for pipe DN1000 to 1600 mm. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation EXCAVATED TRENCH WIDTH F F FINAL BACK FILL 300 mm BEDDING -MIN 150 Where: • F = 200 for pipe DN300 to 500 mm. or other markings of specified testing agency.  Saudi Arabian Standards Organisation (SASO)  Airport Basis of Design and Standard Specification. it consist of the following project standards / specifications : a. Piping materials shall bear label.

Working Platforms: Scaffolding as required within the specific work area.g. 7. moisture. c.0 Plant and Equipment a. dust. f. Ref.0 Materials a. PVC Pipe & Fittings Ductile Pipe & Fittings Cast Iron Pipe & Fittings Polyethylene Pipe and Fittings Polyethylene Film for Ductile & Cast Iron Pipes Rubber Gasket 6. helmet and coverall. c.0 Storage and Handling All materials stored on site are monitored by qualified storekeepers that ensure they are in good conditions and safe from environmental conditionsthat might endanger them ( e. Materials shall be stocked and stored in a safe confined space to prevent Page 9 of 11 . e.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. friction ) ." 5. Tools and Equipment Schedule             Transit / Spirit Level Grinding Wheel Machine File String Leather Strap Wrench Carpenter Pincher Marker Leveling Hose Garden Hose Measuring Tape Hammer Manual Pressure Pump b. Personnel Protective equipment: All personnel should wear at all time safety shoes. b.: J-10-421/422-PF-0 Doc. heat . KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation Testing of Volatile Organic Emissions from Various Sources Using SmallScale Environmental Chambers. d.

204.3004. 9.4004 422-C120-SH-P-10B20601-1001.: J-10-421/422-PF-0 Doc.2002. the delivered material shall be checked to conform to the project specifications.2002. Ref. As for the handling . 8.2002. Any hazardous material is carefully stored as mentioned earlier and scrap materials are carefully and safely disposed off. Draft Final Drawing no. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No.1004.3004.1002.204.1002. it is compulsory to use an approved Personal Protective Equipment.0 References Appendix A.204.0 Health and Safety Health and Safety International Standards are always implemented on site through our experienced health and safety officers and engineers so as to prevent danger and maintained safety hazards that mightlead to serious injuries.1004. materials are carefully chosen to be as environment friendly as possible. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation from deterioration and damage. workers are instructed to carefully treat all equipment and materials with care and engineers as well as foremen monitor the material handling process for extra assurance. 422-C110-SH-P-10B20601-1001.0 Enviromental Requirements All construction related works shall be executed to the highest levels of quality while at the same time avoiding any operation that might endanger the environment . Therefore.4004 Page 10 of 11 .1002.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. 10.4004 422-C130-SH-P-10B20601-1001.1004.3004.

: J-10-421/422-PF-0 Doc. No: 422-DCS-MST-E-00710-Rev01 Date Issued: : 07 May 2012 Method Statement For Underground Drainage Piping Installation 11.THE ENGINEER: New King Abdulaziz International Airport Development Project (Phase I) Jeddah. SPECIFICATION : Division 19 : SANITARY WASTE AND VENT PIPING . ATTACH MENT Test Report Sample: 12. KSA THE CONTRACTOR: Contractor: Saudi Binladin Group Contract No.221413 Page 11 of 11 .221316 Division 22 : FACILITY STORM DRAINAGE PIPING . Ref.

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