SBN INDUSTRIES SDN. BHD.

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JOB SAFETY ANALYSIS WORKSHEET

Job Title / Operation : User's Name / Group: Gasket And Studbolts Replacement

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Sequence of Job

Potential Hazards
Lack of communication

Recommended Safe Job Procedures

Plan the work involving personal responsible for preparation (isolation,depressurization,draining & gas testing etc.) of the worksite where gasket & studbolts is to be replaced Identify the gasket,studbolts,valve & flange to be replaced referring Isometric Drawing. Ensure the upstream as well as downstream valves where gasket & studbolts to be replaced is isolated properly. Use Lock & Tag Arrange corret specification gasket & studbolts for replacement. Grip ladder firmly while climbing at steady pace. Hold on to handrails when using staircase. Watch where you are stepping. Confirm isolation valve integrity by opening slightly the nearest vent / drain point. Verify the work area is gas free. Use non sparking tools in hazardous location. Erect secured scaffolding at properly leveled ground in case the gasket & studbolts to be replaced is located at height. Use safety harness while working at height. Use appropriate lifting tools & tackles for supporting the valve / flange where gasket & studbolts to be replaced. Remove the old gasket / studbolts & install new one safely Use gasket / studbolts of proper rating & specification as required. Lift with energy from the legs and keep back straight. Wear gloves. Ensure all tools are to be properly kept. Walk firmly and steadily in the process of moving things. Watch where you are stepping. Use proper lifting devices to move tools. ie trolley. Wear gloves. Lift with energy from the legs and keep back straight. Make use of lifting devices if load is too heavy to handle. PGB Name: Date : Signature: Designation:

1. Pre - Work

Incorret isolation

Incorret gasket & studbolts Slip, trip and fall Isolation valve passing Spark generation / fire 2. Gasket and Studbolts Replacement

Fall, Slip, Injury

Leak / Spill Back injury 3. Set-up equipment and Tools Hand injury on bolts for tightening Equipment drop from height Slip, trip and fall 4. Housekeeping Poor housekeeping

SBN GROUP Name: JSA Done By Date : Signature: Designation: