Prepared by: Baher EL Shaikh

Page ( 6 / 41 )

ASME Code VIII Div. I Edition 2004, Addenda 2005

Nozzle (N1)

Pressure Vessel Calculation

(8")

Sheet (1/2)

Head Data
SA-516 Gr 70 M
138000
1.00
mm
14
2.362
914.5
4.000

20,000
in
0.551
0.093
36.0
0.157

:- Shell material.
:- (Sv), Max. allowable stress -(Kpa, (psi))
:- (E1), efficiency of shell at nozzle.
:- (tv), wall thick, uncorroded
:- (tr), required wall thickness
:- (Rsi), inside radius of shell
:- (c), corrosion allowance

Nozzle Data:
SA-106 Gr. B M
1.00
1.00
12.5%
88.9
3.500
Kpa
psig
118000.00
118000
00
358.73

17,100
1 100
51.0

:- Nozzle material.
:- (E) Nozzle Efficiency.
:- (F) Correction factor.
:- (Utp), undertolerance of nozzle pipe.
:- (Do), Outside diameter - (mm, (in))
(S ) M
ll
bl stress
t
:- (Sn),
Max. allowable
: (P), (P=Pi+Ps) Internal Pressure

Nozzle Required Wall Thickness (trn) UG-27 (C)& Appendex 1-1

trn = P*(Do/2)/(Sn*E+0.4*P)
By adding corrosion all. (AC)= trn+2*c
By adding pipe tolerance = AC+UTP*trn

=51*(3.5/2)/(17100*1+0.4*51)=
=0.005+(2*0.157) =
=0.163+0.125*0.005 =

Use Nozzle 8" Sch120 B36.10M (tn)

Variables:
Under tolerance(UT) =
Nozzle corroded thickness (tc)
=
Nozzle Inside corroded Diameter (d) =
Nozzle corroded inside raduis (Ron) =
Nozzle uncorroded inside raduis (Rn) =
Vessle corroded thk.(t) =

tn*UTp = 0.719 * 0.125

tn-c-UT = 0.719-0.157-0.09
Do-2*tc
Do/2
d/2
tv-c

= 3.5 - 2*0.472
= 2.557/2
= 2.56/2
= 0.551 - 0.157

UT =
tc =

0.005
0.163
0.163
0.719

in
in
in
in

0.13
4.13
4.15
18.26

mm
mm
mm
mm

0.090
0.472

in
in

2.28
11.98
64.94
44.45
32.47
10.00
10.26

mm
mm

d = 2.557
Ron =
1.75
Rn = 1.28
t=
0.394
Nominal thk. of internal projection of nozzle wall (ti) =tn-2c
=0.719-(2*0.157) =
ti=
0.404
Extension of nozzle beyond the inside surface of the vessel wall (h) = min. of {(2.5*tv),(2.5*ti)
h = Min.{(2.5*0.551),(2.5*0.404)=
h=
1.010
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 = 0.855
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = 0.855
MIN(Sn/Sv,Sp/Sv,1)
fr3 =
= MIN(17100/20000, 0/20000,1)
fr3 = 0.000
fr4 = MIN(Sp/Sv,1)
= MIN(0/20000,1)
fr4 = 0.000

in
in
in
in
in
in

mm
mm
mm
mm
mm

ASME Code VIII Div. I Edition 2004, Addenda 2005

Page ( 7 / 41 )

Pressure Vessel Calculation

Sheet (2/2)

Nozzle (N1) (8")

Nozzle Neck Thickness (UG-45):

Wall thickness per UG-45(a) tr1=trn+c
Wall thickness per UG-45(b) tr2=tr+c
Wall thickness per UG-16(b) tr3=0.0625+c
Wall thickness per UG-45(b)(4) tr4=(t std -Utp)+c
The greater of tr2 or tr3 tr5 =
The lesser of tr4 or tr5 tr6 =
Required per UG-45 largest of tr1 or tr6 tr7=
tr7 tn-Utp*tn

=0.005+0.157 =
=0.093+0.157 =
=0.0625+0.157 =
=0.189+0.157 =
=Max(0.25,0.22) =
=Min(0.346,0.25) =
=Max(0.163,0.25) =
=0.250.719-0.09

0.163
0.250
0.220
0.346
0.250
0.250
0.250

in
in
in
in
in
in
in

4.13
6.36
5.59
8.80
6.36
6.36
6.36

mm
mm
mm
mm
mm
mm
mm

0.750 in

19.05

mm

0.551 in

14.00

mm

Ok

Calulating Size of Fillet Weld (Leg41,Leg42) used UW-16&Fig. UW-16:

tmin1= from UW-16(b)
Between Nozzle and Shell
tmin= Min(tv,tn,tmin1) =MIN(0.551,0.719,0.75)
Calulation of (tc) UW
UW-16(b)
16(b)
tc1
=0.7*0.551 =
tc2= 0.7*tmin
=Mim.(0.25,0.386)
tc= Min.(tc1,tc2)
By considering equal fillet weld
=2^1/2*0.25
Leg of outward nozzle weld = 21/2*tc
use Leg41 = Leg43

0.250 in
0.386 in
0.250 in

6.35
9.80
6.35

mm

0.354 in
0.472 in

8.98
12.00

mm

Between Reinforcing and Shell

tmin= Min(tv,te,tmin1) =MIN(0.551,0,0.75)
=2^1/2*0/2
Leg of outward nozzle weld = 21/2*tmin/2
Use Leg42 =

0.000 in
0.000 in
0.000 in

0.00
0.00
0.00

mm

mm
mm

mm

mm
mm

MDMT for the nozzle :1- For W.N. flange B16.5

MDMT W/O impact test {UCS-66(C)}

2- For nozzle pipe SA-106 Gr. B, curve B
Min temp. at nominal thk. W/O impact test (UCS-66)
Nominal thk. of nozzle (tn)
Required thk. of nozzle wall (trn)
Ratno = trn * E / ( tn - c )
Reduction in MDMT = (1 - ratio)*100 OF (Fig. UCS-66.1)
MDMT at required thk. W/O impact test (UCS-66.1)
MDMT for the nozzle (assembly)

-20

O
13
F
0.719 in
0.005 in
0.01
<
-99.07 O F
-86.07 O F

-20

-29

O
C
-11
18.263 mm
0.13 mm
0.35
O
-72.74 C
O
-65.53 C

-29