Abb Unitrol 1000

Introduction to Automatic Voltage Regulators
UNITROL 1000-15 UNITROL 1000-40
ABB Group - 1 11-Dec-08
Content
Refresher AVR Introduction to UNITROL 1000 Family Block diagram, technical data Supply modes Software functions Communication, Interface AVR System E-Support UNITROL 1000 sales
Content
Refresher AVR Introduction to UNITROL 1000 Family Block diagram, technical data Supply modes Modes of operation Software functions Communication, Interface AVR System E-Support
UNITROL 1000 sales
The Duties of an Excitation System

Provide variable DC current with short time overload capability Control terminal voltage with suitable accuracy Ensure stable operation with network and / or other machines Keep machine within permissible operating range
E
AVR
Contribute to transient stability subsequent to a fault. Communicate with the power plant control system
Content
Positioning of UNITROL 1000 Family
Complexity of performance
Indirect excitation with rotating machines
Static Excitation Systems
UNITROL 5000
UNITROL F
UNITROL 1000 Family

40
800
>10000
Ifn [ADC]
Generator Power / Excitation current
UNITROL 1000 Family
UNITROL 1000-15
UNITROL 1000-PM40
UNITROL 1000-7
Application Range
UNITROL 1000 Family is applicable for: Synchronous Motors and Synchronous Generators up to approx. 50 MVA
The UNITROL 1000-15
The first member of the UNITROL 1000 Family Launched in the year 2000 Field current 15 A More than 1000 pieces sold till today
UNITROL 1000-15
The UNITROL 1000-40

UNITROL 1000-PM40 Power Module Used in conjunction with UNITROL 1000-15 AVR Field current up to 40 A CAN Bus interface Mainly for retrofit market
CAN Bus .
UNITROL 1000-15
UNITROL 1000-PM40
UNITROL 1000-40
The UNITROL 1000-7
Single print design Field current 7 A (70 C ambient) Without local display Suitable for harsh environmental conditions EN, ANSI norms CE, UL, CSA certified
Prototypes 2Q04
UNITROL 1000-7
Comparison table
UNITROL 1000-7 Excitation current Digital I/O Analogue I/O Local display I/O Extension Mounting 7 A cont. 14 A ceiling UNITROL 1000-15 15 A cont. 30 A ceiling UNITROL 1000-40 40 A cont. 80 A ceiling
4 in, 4 in/out 4 in, 4 in/out 4 in, 4 in/out 2 in, 1 out 3 in, 2 out 3 in, 2 out No No Inside the Machine Yes Yes Cubicle Yes Yes Cubicle
Content
UNITROL 1000-15 Block Diagram
Digital I/O Analog I/O
Auxiliary supply U AUX for control electronics L1 L2 L3 (+) (-)
UN1000
Measurement and control interface U NET UM I M2
~/= =
RS-232 AVR RS-485 CAN Power electronics supply
PWM
IGBT
U PWR (+) L1 (-) L2 L3
Ie
M
E E
UNITROL 1000-15 Technical Data (1)
Large supply voltage range for the auxiliary power 9...250 V AC 3-phase 50...250 V AC 1-phase 18300 V DC Power electronics supply 0250 V AC/DC Excitation output 15 A DC cont. 30 A DC 10 sec 3-phase or single phase stator voltage measurement Single phase current measurement (1 A)
Single phase measurement of line voltage for synchronisation
UNITROL 1000-15 Technical Data (2)

4 digital inputs 4 configurable digital inputs/outputs (convertible) 3 configurable analog inputs (can also be used as 2, 4 or 6 digital inputs) 2 analog outputs RS-485 port for reactive load sharing application (future Modbus) CAN Bus for controlling local extension modules
RS-232 port for connecting a PC (CMT 1000)
UN1000-15 Mechanical Lay Out
UNITROL 1000-15 Terminal block
UN1000-PM40 Mechanical Lay Out
UNITROL 1000-PM40 Terminal block
Content
PMG supplied
AVR
UN 1000
PMG
SM
Externally supplied
External Power Supply AVR
UN 1000
SM
Shunt supplied
AVR
UN 1000
SM
Shunt supplied with AC boost
AVR
Boost for short circuit support

UN 1000
boost
SM
Shunt supplied with DC boost
AVR
Boost for short circuit support

UN 1000 Station battery
boost
SM
DC-Exciter supplied
Retrofitting systems with DC Exciter machines
AVR
UN 1000
start
+ SM
= -
Content
Software Functions for Start-up

Soft start Field Flashing Off Voltage Relay function Automatic Synchronizing (optional) more info
Basic operation modes

Voltage control mode with PID control algorithm Power factor controller with PID control algorithm Reactive power (Var) controller with PID control algorithm Excitation current controller (manual control) with PI
control algorithm Bump-less change over between all operation modes
Illustration: PF/Var
Software functions for on-line operation

Reactive current droop for parallel operation Analogue input for superimposed voltage regulation Voltage Droop Compensation (VDC) mode in island operation more info
Limiters
V/Hz limiter Minimum excitation current limiter Underexcited reactive current limiter as a function of active power (P/Q) Three step delayed maximum excitation current limiter Machine voltage min/max limiters
Limit Active indications are provided
Power chart
Monitoring and Protective functions

Software alarm function (Watchdog) Under voltage detection to activate external current boost for short circuit support Rotating Diode Monitoring (optional) Channel monitoring (for redundant systems) more info
Software Functions for commissioning

Open loop control of output voltage for test purposes Built-in step test function for regulator tuning, together with CMT 1000 commissioning software
Future Software Functions

To be implemented: Power System Stabilizer (PSS) Dual channel system using CAN Bus Data / Event logger
Content
Human Machine Interface (HMI) Local Panel

UNITROL 1000-15 Actual value indication Setting of parameters Configuration of digital and analog I/Os
CMT 1000 Software ...

... a user friendly tool for commissioning and maintenance of UNITROL 1000 Family
Actual value measurements Parameter settings Status indications Power chart Oscilloscope Synchronoscope Parameter files Windows 98, NT, 2000 and XP compatible
CMT 1000 Software Device Configurator

I/O Configuration System Data
CMT 1000 Software - Oscilloscope
Trending 20 channels 50 ms resolution File save in numerical form Cursor measurements Bitmap export
CMT 1000 Software Other features

Synchronoscope Power Chart Measurements
Future Communication Functions

To be implemented: Modbus communication Digital/Analogue I/O Extension over CAN Bus Enhanced CMT 1000
Content
AVR System
What components are needed around the AVR for safe and reliable operation? Power circuits
Excitation breaker Over current protection Field flashing / boosting circuit (shunt supply only) Interposing supply transformer Auxiliary (electronics) supply
Signals
Galvanic isolation for I/O signals (relays, transducers)
Standard Cubicle with UNITROL 1000-15
Pre-engineered solution for end users Configuration by Internet tool
OEM Plate with UNITROL 1000-15

AVR system optimized for OEM specific solution End user specific solution for repeat projects
Content
System Configurator in the Internet

Requirements from the customer System engineering made by configurator Output:
System description with a single line diagram Electrical schematics Layout drawing Parameter file for UNITROL 1000 Material list Pricing
www.abb.com/unitrol Look for UNITROL 1000 Configurator
E-Learning
Interactive training course
Excitation basics UNITROL 1000 connections, operation, panel, etc. CMT 1000 software Commissioning
Available on a CD-ROM
Content
Ordering information
UNITROL 1000-15 (version 4)
Standard unit: With Synchronising: With RDM: With Sync & RDM: 3BHE014557R0003 3BHE014557R0004 3BHE014557R0005 3BHE014557R0006
Scope of delivery:
CD-ROM with CMT 1000 software RS-232 cable Users Manual
Power Unit UNITROL 1000-PM40

Standard:
3BHE015411R0001
UNITROL 1000-15 Facts and Figures

Delivery times:
Module: 2 weeks Standard system: 6 weeks Custom system: 3 months
Sold:
2000 2001 2002 2003
24 Units 215 Units 352 Units 336 Units
Conclusion
Proven technology Compact product Low engineering cost Low commissioning costs High availability
Decades of experience Extensive software System configurator CMT 1000, E-Learning World-wide support 24 h/day
Thank You for Your attention
PF and Var Control Modes

POWER FACTOR Control REACTIVE POWER Control
+P [MW]
Cos = 0.8
+P [MW]
-Q
+Q [MVAR]
-Q
+Q [MVAR]
-P
Q = 0.2 p.u
Power Chart with operational limits
Max. field current limiter Min. field current limiter Under excitation P,Q limiter
-Q
1/Xd
+Q
VDC - Voltage Droop Compensation

Reactive power is shared equally between parallel generators, without any drop in voltage level RS-485 bus communication between AVRs
Load A U = 100 %
Load B RS-485
SM
AVR 1
SM
AVR 2
SM
AVR 3
SM
AVR 4
VDC - Voltage Droop Compensation

Reactive power is shared equally between parallel generators, without any drop in voltage level RS-485 bus communication between AVRs Possible to divide into separate island networks
Load A U = 100 % Load B RS-485
SM
AVR 1
SM
AVR 2
SM
AVR 3
SM
AVR 4
Prim. Net = 1
Din = Secondary Net
Prim. Net = 1 Sec. Net = 2
Synchronizing
Voltage matching Speed control, analogue bias signal Breaker close command Synchrocheck
Setpoint fSP = fNom CB
Speed Controller
UNET Command Fbias
UNITROL 1000
Sync Setpoint
UM Regulator
SM
Redundant AVR system

Auto follow
redundant (stand by) following actual values
AVR
Auto change over

SW Alarm MCB trip External command
AVR UN 1000
Future: CAN Bus

UN 1000

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Introduction to Automatic Voltage Regulators

UNITROL 1000-15 UNITROL 1000-40

ABB Group - 1 11-Dec-08

UNITROL 1000 sales

The Duties of an Excitation System

Positioning of UNITROL 1000 Family

Indirect excitation with rotating machines

Static Excitation Systems

UNITROL 1000 Family

Generator Power / Excitation current

UNITROL 1000 Family

ABB Group - 8 11-Dec-08

The UNITROL 1000-15

ABB Group - 9 11-Dec-08

The UNITROL 1000-40

ABB Group - 10 11-Dec-08

The UNITROL 1000-7

ABB Group - 12 11-Dec-08

UNITROL 1000-15 Block Diagram

Digital I/O Analog I/O

Auxiliary supply U AUX for control electronics L1 L2 L3 (+) (-)

U PWR (+) L1 (-) L2 L3

UNITROL 1000-15 Technical Data (1)

Single phase measurement of line voltage for synchronisation

UNITROL 1000-15 Technical Data (2)

RS-232 port for connecting a PC (CMT 1000)

UN1000-15 Mechanical Lay Out

ABB Group - 17 11-Dec-08

UNITROL 1000-15 Terminal block

ABB Group - 18 11-Dec-08

UN1000-PM40 Mechanical Lay Out

ABB Group - 19 11-Dec-08

UNITROL 1000-PM40 Terminal block

ABB Group - 20 11-Dec-08

ABB Group - 22 11-Dec-08

External Power Supply AVR

ABB Group - 23 11-Dec-08

ABB Group - 24 11-Dec-08

Shunt supplied with AC boost

Boost for short circuit support

ABB Group - 25 11-Dec-08

Shunt supplied with DC boost

Boost for short circuit support

Software Functions for Start-up

ABB Group - 29 11-Dec-08

Basic operation modes

Software functions for on-line operation

ABB Group - 31 11-Dec-08

Monitoring and Protective functions

ABB Group - 33 11-Dec-08

Software Functions for commissioning

ABB Group - 34 11-Dec-08

Future Software Functions

ABB Group - 35 11-Dec-08

Human Machine Interface (HMI) Local Panel

ABB Group - 37 11-Dec-08

CMT 1000 Software ...

ABB Group - 38 11-Dec-08

CMT 1000 Software Device Configurator

ABB Group - 39 11-Dec-08

CMT 1000 Software - Oscilloscope

ABB Group - 40 11-Dec-08

CMT 1000 Software Other features