C B A REV. NO.

21.10.04 15.10.04 13.10.04 DATE

REVISED AND RE-ISSUED FOR INFORMATION FOR INFORMATION FOR INTERNAL REVIEW DESCRIPTION

sd ABP sd ABP sd ABP

sd PSG sd PSG sd PSG

sd TPL sd TPL sd TPL APPD. BY

REVD. BY CHKD. BY

Project Name : PP7 EXTENSION 3 PROJECT Owner : SAUDI ELECTRICITY COMPANY - CENTRAL REGION BRANCH Contractor : SIEMENS POWER GENERATION Subcontractor : ARABIAN BEMCO CONTRACTING CO. TITLE : HEAT LOAD CALCULATION HVAC SYSTEM FOR ELECTRICAL BUILDING DOC No. SAR687- XW01- 00SA- B22225 MANUFACTURER'S DRAWING NO. SHEET NO. COVER + 6 + 16 PAGES PROJECT CODE CAD FILE PREPARED BY CHECKED BY APPROVED BY SCALE : N.T.S NAME ABP PSG TPL DATE 18.09.04 13.10.04 13.10.04 REV. NO. C SCALE N.T.S

PP7 EXTENSION 3 PROJECT HEAT LOAD CALCULATION- HVAC SYSTEM FOR ELECTRICAL BUILDING TABLE OF CONTENTS

Table of Content 1. Purpose 2. Design Basis & Assumption 3. Reference 4. Attachment 5. Computation 6. Result & Conclusion

1 2 2 3 3 3 6

PP7 Extension 3 Project - Units 23 & 24 HEAT LOAD CALCULATION - HVAC SYSTEM

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1 1.1

PURPOSE To find out the Air Conditiong Heating & Cooling Load for the Electrical building as follows: 1.1.1 To work out the total cooling coil load 1.1.2 To work out the sensible cooling coil load 1.1.3 To work out the air flow required 1.1.4 To work out the cooled entering air temperature ( DB/ WB) 1.1.5 To work out the leaving air temperature ( DB/ WB) 1.1.6 To work out the heating coil capacity

1.2

To perform the air extaction system calculation for the Battery room in the electrical building as follows: 1.2.1 To work out capacity of exhaust fans 1.2.2 To work out the quantity of exhaust fans

1.3

To perform the pressurisation calculation for the Electrical Building as follows: 1.3.1 To work out capacity of pressurisation fans 1.3.2 To work out the quantity of pressurisation fans

DESIGN BASIS & ASSUMPTION 2.1 As per HVAC system-design criteria , 2x 100% capacity Mini- Split Air conditioning system (Terminal Split Fan Coil unit) shall be provided for the MV/LV Switchgear Room ( Electrical Building- 00UBA). 2.2 As per HVAC system-design criteria and specification cl. No 1.2.0.0, we have considered out door design conditions as design maximum dry bulb temperature as 55 0C, average wet bulb temperature as 21 0C & design minimum temperature as -5 0C. 2.3 As per HVAC system-design criteria and specification cl. No 4.4.10.0, we have considered indoor design conditions as summer dry bulb temperature as 27 0C, Relative Humidity as 50+5 % & winter dry bulb temperature as 24 0C and relative humidity as 45%.. 2.4 As per HVAC system-design criteria, the minimum fresh air requirement of 15 CFM/ person has been considered. 2.5 Roof & Walls U- Values have been calculated based on composition as per details provided at Attachment 4.2 2.6 Total three (3) nos. of occupants have been considered in the Electrical building. Occupant sensible load of 245 BTU/hr/ person and latent 205 BTU/hr/ person have been considered. 2.7 For performing HVAC heat load calculation, electrical heat dissipation load of 20,000 watts have been assumed in the electrical rrom and used in the calculation. However, the same will be updated later based on the finalised vendor equipment load data. 2.8 Lighting load for Electrical room has been considered 1.5 watts/ sqft. based on ASHRAE guide line. 2.9 As per HVAC system-design criteria, the battery room exhaust fan shall be designed considering 7 air changes/ hour. Supply air in to the battery room will be taken from the adjacent electrical room via transfer grilles. 2x 100 % exhaust fans have been provided for this purpose. 2.1 As per SEC specification clause no. 4.4.10.0, the room must be maintained at permanent +ve pressure. The indoor air conditioned spaces of the Electrical Building shall be pressurized to maintain positive pressure of 15 Pa with respect to outside atmosphere, as per Design Criteria. 2.11 The electrical room pressurisation fan has been designed to provide the fresh air requirement inside the room, to maintain the positive pressure as well as to cater to the battery room supply air quantity. As per HVAC- Design criteria, 2 x 100% pressurisation fans has been provided for this purpose. 2.12 The pressurization calculation shall be based on Bernoulli equation for pressure loss as per ASHRAE Handbook Fundamentals. Ref. Attachment- 4.7 2.13 In order to calculate the pressurisation air quantity, it is assumed that All doors are of steel and well gasketed and all duct slab openings (if any) are made airtight.

PP7 Extension 3 Project - Units 23 & 24 HEAT LOAD CALCULATION - HVAC SYSTEM

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2.14 We will consider air leakage through doors and wall openings only to calculate the quantity of pressurized air requrement. 1 mm air gap around the doors and 1 mm gap around the wall opening has been considered for the purpose. 2.15 Electrical switchgear room shall have split terminal unit type Air Conditioner and hence no AC duct opening are required on the walls. 3. Reference 3.1 3.2 3.3 3.4 Design Criteria - HVAC system Doc. No.: SAR687-XU00-00SA-B20700 Rev-B. Flow diagram- HVAC System (Doc No : SAR687-XG07-00SA-B21700, Rev-B) Plan View Level (+) 2.00M Electrical Building, Basic Building Plan Drawing (No: SAR687-VF00-00UBA-B10202 Rev-A ASHRAE FUNDAMENTALS- 2001

4. Attachment The computerised Air conditioning heat load calaculation comprising of the followings: 4.1 Air Conditioning System Summary Sheet (Manually consolidated)- 1 page 4.2 U- Value calculation (Manually consolidated)- 2 pages 4.3 Design weather parameters (1 page)- program printout 4.4 Space input data ( 2 pages)- program printout 4.5 Air System Input data (2 pages)- program printout 4.6 Air System sizing summary details ( 5 pages)- program printout 4.7 Bernoulli equation for pressure loss/ Pressurization calculation (3 pages)

5. Computation 5.1 Air Conditioning (AC) System: The AC system heat load calaculation have been performed based on ASHRAE guide line, using Carrier E-20-II Hourly Analysis Program. The computerised AC heat load calaculation comprises the followings: a Design weather parameters : The weather input data for the project location, has been attached at Attachement 4.3 b Space input data : All the input parameters for performing the AC heat load calculation in the Electrical Ref. 4.4 building (SPACE) have been provided at Attachment 4.4. For details of U- value calculation, refer Attachment 4.2 c Air System Input data : Air system input data ( type of system, equipment considered,inside set conditions etc. ) have been provided at Attachment- 4.5 d Air System sizing summary details : Based on the above input data, the summary details have been provided at Attachment- 4.6 e In addition to above, mannually consolidated Air Conditioning System Summary Sheet have been prepared for handy reference and have been provided at Attachment- 4.1 5.2 5.2.1 a b c d e Air Extraction System Calculation for Battery Room: Assumptions/ Input Data Battery Room -Length Battery Room- Width Battery Room- Height Total room volume (V= LxWxH) Air Change Rate ( per Hour) L W H V m m m m3 ACH 7.50 4.00 3.60 108.00 7.0 Ref. 3.3 Ref. 3.3 Ref. 3.3 Ref.2.12 Ref. 4.3 & 4.2 Ref. 4.5 Ref. 4.6 Ref. 4.1

5.2.2 Pressurization Air Quantity: a Required ventilation air quantity (5.2.1- d x 5.2.1-e) b Total exhaust air quantity (same as 5.2.2a) 5.2.3 Exhaust Fan sizing : a Total exhaust air quantity b No. of exhaust fans proposed- working PP7 Extension 3 Project - Units 23 & 24 HEAT LOAD CALCULATION - HVAC SYSTEM

m3/hr m3/hr

756.0 756.0

m3/hr No.

756.0 1 Sheet 3 REV

Ref.5.2.2-b ref.: 2.10 C

SAR687- XW01- 00SA- B22225

c Capacity of exhaust air fan ( 5.2.3-a/ 5.2.3b) i.e. d No. of stand by fan proposed e Total no. of exhaust fans proposed (5.2.3b + 5.2.3-d) 5.3 Pressurisation System for Electrical Room: 5.3.1 Air Velocity Calculation: a The wind pressure is given by Bernoulli equation : Where,

m3/hr cfm No. Nos.

756.0 440.0 1 2 ref.: 2.10

P= 1/2 K p V2 P= Pressure Loss (Pa) p= Air Density (kg/m3) K= Wind Pressure Coefficient V= Air Speed in m/s Inddor Outdoor

Ref. 4.7

A
1 mm air gap

P inside - P outside = Pressure diff. to be maintained Pi - Po = 15 Pa friction loss @ inlet A friction loss @ inlet B PA = 1/2 K p V2 A PB = 1/2 K p V2
B

b We use averaged wall pressure coefficient for Indoor walls (internal wall pressure co-efficient) c We use averaged wall pressure coefficient for outdoor walls d Air Density e Air Velocity Calculation: kg/m3

Pi - Po = PA + PB KA = 0.35

Ref. 4.7

KB = 0.85
p= 1.2 Pi - Po = 1/2 K p V2 + 1/2 KB p V2 A = x 0.35 x 1.2 x V2 + x 0.85 x 1.2 x V2 = i.e. 15= V= 0.72 0.72 4.56 x V2 x V2 m/s

Ref. 4.7

5.3.2 Pressurization Air Quantity required due to door opening: a Size of Door- (From Platform to Electrical room) Width Height No. of Doors b Size of Door- (From Electrical Room to Equip loading Plat Form) Width Height No. of Doors PP7 Extension 3 Project - Units 23 & 24 HEAT LOAD CALCULATION - HVAC SYSTEM m m No. 2.8 2.6 1.0 Sheet 4 REV C m m No. 1.5 2.4 1.0 Ref.:3.3

SAR687- XW01- 00SA- B22225

c Total perimeter of doors at 5.3.2-a & b above d Air gap considered for pressurisation calculation e Total area of doors to be considered for pressurisation calculation

18.60

mm

1.0

ref.: 2.15

m2 m2

Air gap x total perimeter of doors 0.0186 Area x air velocity 0.08 84.9 180.0

f Pressurisation air flow required due to door opening ( 5.3.2-e x 5.3.1 -e)

m3/sec m3/sec I.e. I.e. l/s cfm

5.3.3 Pressurization Air Quantity required due to duct opening a Size of duct opening in the electrical building. b Pressurization Air Quantity required due to duct opening 5.3.4 Total Pressurization Air Quantity required : a Total Pressurization Air Quantity required ( 5.3.2-f +5.3.3-b) ~say 5.3.5 Pressurisation Fan sizing: a Total Pressurization Air Quantity required b Toatl exhaust air from battery room ( =capacity of 1x100% exhaust air fan) c Total air to be supplied by the pressurisation fan d No. of pressurisation fan proposed (working) e No. of pressurisation fan proposed (standby) f Total no. of pressurisation fans cfm cfm 180.0 440.0 ref.: 5.3.4-a ref.: 5.2.3-c No duct opening in the electrical building. 0.00 Ref. 2.16

cfm

cfm cfm

180.0 180.0

cfm Nos. Nos. Nos.

620.0 1 1 2 ref.: 2.12 ref.: 2.12

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6.0 6.1

RESULT & CONCLUSION Air Conditioning System ( Also refer Attachment 4.1): 6.1.1 Total cooling coil load = i.e. 6.1.2 Total sensible cooling coil load = i.e. 6.1.3 Total air flow required 6.1.4 Entering air temperature ( Dry bulb/ Wet bulb) 6.1.5 Entering air temperature ( Dry bulb/ Wet bulb) 6.1.6 Total Heating coil capacity = = = = i.e. 186.5 (15.5) 155.5 (13.0) 7340 88.0/ 56.1 62.7/45.6 19.9 (1.7) MBH TR MBH TR cfm
0

Ref. 4.1

Ref. 4.1

Ref. 4.1 Ref. 4.1 Ref. 4.1 Ref. 4.1

F F

MBH TR

6.2

Air Extraction System (Battery Room): 6.2.1 Capacity of exhaust fans- each 6.2.2 No. of exhaust fans working 6.2.3 Total no. of exhaust fans = = = 440 1 2 cfm Nos. Nos. Ref 5.2.3-c Ref 5.2.3-b Ref 5.2.3-e

6.3

Pressurisation system (Electrical Room): 6.3.1 Capacity of pressurisation fans- each 6.3.2 No. of pressurisation fans working 6.3.3 Total no. of pressurisation fans = = = 620 1 2 cfm Nos. Nos. Ref 5.3.5-c Ref 5.3.5-d Ref 5.3.5-f

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