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ETAP 5.

Protective Device
Coordination

Copyright 2004 Operation Technology, Inc.


Agenda
• OC Protective Device Coordination
– Concepts & Applications
• STAR 5.0.0 Overview
– Features & Capabilities
• STAR Example 1
– Advance Topics
• STAR Example 2
– PD Sequence of Operation
– Device Libraries
– ETAP ARTTS

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 2
Definition
• Overcurrent Coordination
– A systematic study of current responsive
devices in an electrical power system.

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 3
Objective
• To determine the ratings and settings of
fuses, breakers, relay, etc.

• To isolate the fault or overloads.

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 4
Criteria
• Economics

• Available Measures of Fault

• Operating Practices

• Previous Experience

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 5
Design
• Open only PD upstream of the fault or
overload
• Provide satisfactory protection for overloads
• Interrupt SC as rapidly (instantaneously) as
possible
• Comply with all applicable standards and
codes
• Plot the Time Current Characteristics of
different PDs
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 6
Analysis
When:

• New electrical systems

• Plant electrical system expansion/retrofits

• Coordination failure in an existing plant

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 7
Protection vs. Coordination
• Coordination is not an exact science
• Compromise between protection and
coordination
– Reliability
– Speed
– Performance
– Economics
– Simplicity

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 8
Protection
• Prevent injury to personnel

• Minimize damage to components

– Quickly isolate the affected portion of the system

– Minimize the magnitude of available short-circuit

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 9
Spectrum Of Currents
• Load Current
– Up to 100% of full-load
– 115-125% (mild overload)
• Overcurrent
– Abnormal loading condition (Locked-Rotor)
• Fault Current
– Fault condition
– Ten times the full-load current and higher
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 10
Coordination
• Limit the extent and duration of service
interruption

• Selective fault isolation

• Provide alternate circuits

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 11
Coordination
C D B A
t

C D B

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 12
Equipment
• Motor

• Transformer

• Generator

• Cable

• Busway

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 13
Capability / Damage Curves
It2 I2t I2t
t
I22t

Motor
Xfmr Cable
Gen

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 14
Transformer Category
ANSI/IEEE C-57.109

Minimumnameplate (kVA)
Category Single-phase Three-phase
I 5-500 15-500
II 501-1667 501-5000
III 1668-10,000 5001-30,000
IV above 1000 above 30,000

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 15
Infrequent Fault Incidence Zones for Category II & III Transformers

Source

Transformer primary-side protective device


(fuses, relayed circuit breakers, etc.) may be
selected by reference to the infrequent-fault-
incidence protection curve
Infrequent-Fault
Incidence Zone* Category II or III Transformer

Fault will be cleared by transformer


primary-side protective device
Optional main secondary –side protective device.
May be selected by reference to the infrequent-fault-
incidence protection curve

Fault will be cleared by transformer primary-side


protective device or by optional main secondary-
side protection device

Feeder protective device

Frequent-Fault Fault will be cleared by


Incidence Zone* feeder protective device

Feeders
* Should be selected by reference to the frequent-fault-incidence protection curve or for
transformers serving industrial, commercial and institutional power systems with secondary-side
conductors enclosed in conduit, bus duct, etc., the feeder protective device may be selected by
reference to the infrequent-fault-incidence protection curve.

Source: IEEE C57

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 16
Transformer
FLA

200
Thermal

t I2t = 1250
(D-D LL) 0.87
(sec)
Infrequent Fault
(D-R LG) 0.58

Frequent Fault Mechanical


2
K=(1/Z)2t
Inrush

Isc
2.5 25 I (pu)

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 17
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 18
Transformer Protection
MAXIMUM RATING OR SETTING FOR OVERCURRENT DEVICE
PRIMARY SECONDARY
Over 600 Volts Over 600 Volts 600 Volts or Below

Transformer Circuit Fuse Circuit Fuse Circuit Breaker


Rated Breaker Rating Breaker Rating Setting or Fuse
Impedance Setting Setting Rating

Not more than 600 % 300 % 300 % 250% 125%


6% (250% supervised)

More than 6% 400 % 300 % 250% 225% 125%


and not more (250% supervised)
than 10%
Table 450-3(a) source: NEC

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 19
Protective Devices
• Fuse

• Relay (50/51 P, N, G, SG, 51V, 67, 46, 79, 21, …)

• Thermal Magnetic

• Low Voltage Solid State Trip

• Electro-Mechanical

• MCP

• Overload Heater
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 20
Fuse
• Non Adjustable Device
• Continuous and Interrupting Rating
• Voltage Levels
• Characteristic Curves
– Min. Melting
– Total Clearing

• Application
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 21
Total Clearing
Time Curve

Minimum Melting
Time Curve

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 22
Current Limiting Fuse
(CLF)
• Limits the peak current of short-circuit

• Reduces magnetic stresses (mechanical


damage)

• Reduces thermal energy

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 23
Let-Through Chart
15% PF (X/R = 6.6)
Peak Let-Through Amperes

230,000

300 A

12,500 100 A

60 A

5,200 100,000

Symmetrical RMS Amperes


Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 25
Fuse
Generally:

• CLF is a better short-circuit protection


• Non-CLF (expulsion fuse) is a better
Overload protection

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 26
Selectivity Criteria

Typically:
• Non-CLF: 140% of full load
• CLF: 150% of full load

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 27
Molder Case CB
• Thermal-Magnetic Types

• Magnetic Only • Frame Size

• Integrally Fused • Trip Rating

• Current Limiting • Interrupting Capability

• High Interrupting • Voltage


Capacity

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 28
Thermal Maximum

Thermal Minimum

Magnetic
(instantaneous)

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 29
LVPCB
• Voltage and Frequency Ratings
• Continuous Current / Frame Size
– Override (12 times cont. current)

• Interrupting Rating
• Short-Time Rating (30 cycle)
• Fairly Simple to Coordinate

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 30
LT PU

CB 2
CB 1
CB 2
LT Band 480 kV

ST PU CB 1

IT
If =30 kA

ST Band
Motor Protection
• Motor Starting Curve

• Thermal Protection

• Locked Rotor Protection

• Fault Protection

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 32
Motor Overload Protection
(NEC Art 430-32)
• Thermal O/L (Device 49)
• Motors with SF not less than 1.15
– 125% of FLA
• Motors with temp. rise not over 40
– 125% of FLA
• All other motors
– 115% of FLA

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 33
Locked Rotor Protection
• Thermal Locked Rotor (Device 51)
• Starting Time (TS < TLR)
• LRA
– LRA sym
– LRA asym (1.5-1.6 x LRA sym) + 10% margin

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 34
Fault Protection
(NEC Art 430-52)
• Non-Time Delay Fuses
– 300% of FLA
• Dual Element (Time-Delay Fuses)
– 175% of FLA
• Instantaneous Trip Breaker
– 800% of FLA*
• Inverse Time Breakers
– 250% of FLA
*MCPs can be set higher
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 35
(49)
2
IT

tLR O/L
MCP

ts (51) 200 HP

Starting Curve

MCP (50)

LRAs LRAasym
Overcurrent Relay
• Time-Delay (51 – I>)
• Short-Time Instantaneous ( I>>)
• Instantaneous (50 – I>>>)
• Electromagnetic (induction Disc)
• Solid State (Multi Function / Multi Level)
• Application

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 37
Time-Overcurrent Unit
• Ampere Tap Calculation
– Ampere Pickup (P.U.) = CT Ratio x A.T. Setting
– Relay Current (IR) = Actual Line Current (IL) / CT
Ratio
– Multiples of A.T. = IR/A.T. Setting
CT IL = IL/(CT Ratio x A.T. Setting)
IR
51

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 39
Instantaneous Unit
• Instantaneous Calculation
– Ampere Pickup (P.U.) = CT Ratio x IT Setting
– Relay Current (IR) = Actual Line Current (IL) / CT
Ratio
– Multiples of IT = IR/IT Setting
CT IL = IL/(CT Ratio x IT Setting)

IR
50

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 40
Relay Coordination
• Time margins should be maintained between T/C
curves
• Adjustment should be made for CB opening time
• Shorter time intervals may be used for solid state
relays
• Upstream relay should have the same inverse T/C
characteristic as the downstream relay (CO-8 to
CO-8) or be less inverse (CO-8 upstream to CO-6
downstream)
• Extremely inverse relays coordinates very well with
CLFs
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 41
Fixed Points

Points or curves which do not change


regardless of protective device settings:
• Motor starting curves
• Transformer damage curves &
inrush points
• Cable damage curves
• SC maximum fault points
• Cable ampacities
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 42
Situation
4.16 kV

CT 800:5 50/51 Relay: IFC 53

CB
Cable
CU - EPR
1-3/C 500 kcmil
Isc = 30,000 A

5 MVA
DS
6%

Calculate Relay Setting (Tap, Inst. Tap & Time Dial)


For This System

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 43
Solution
5,000kVA
Transformer: IL = = 694 A
3 × 4.16kV
5 IL
IR = IL × = 4.338 A
800
IR
I Inrsuh = 12 × 694 = 8,328 A R CT

Set Relay:
125% × 4.338 = 5.4 A
TAP = 6.0 A (6/4.338 = 1.38)
TD = 1
5
Inst (50) = 8,328 × = 52.1 A => 55 A
800

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 44
Question

What is ANSI Shift Curve?

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 45
Answer
• For delta-delta connected transformers, with
line-to-line faults on the secondary side, the
curve must be reduced to 87% (shift to the
left by a factor of 0.87)

• For delta-wye connection, with single line-to-


ground faults on the secondary side, the
curve values must be reduced to 58% (shift
to the left by a factor of 0.58)

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 46
Question

What is meant by Frequent and


Infrequent for transformers?

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 47
Answer
Infrequent Fault Incidence Zones for Category II & III Transformers

Source

Transformer primary-side protective device


(fuses, relayed circuit breakers, etc.) May be
selected by reference to the infrequent-fault-
incidence protection curve
Infrequent-Fault
Incidence Zone* Category II or III Transformer

Fault will be cleared by transformer


primary-side protective device
Optional main secondary –side protective device.
May be selected by reference to the infrequent-fault-
incidence protection curve

Fault will be cleared by transformer primary-side


protective device or by optional main secondary-
side protection device

Feeder protective device

Frequent-Fault Fault will be cleared by


Incidence Zone* feeder protective device

Feeders
Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 48
Question

What T/C Coordination interval should be


maintained between relays?

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 49
Answer
B
A
t CB Opening Time
+
Induction Disc Overtravel (0.1 sec)
+
Safety margin (0.2 sec w/o Inst. & 0.1 sec w/ Inst.)

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 50
Question

What is Class 10 and Class 20


Thermal OLR curves?

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 51
Answer
• Class 10 for fast trip, 10 seconds or less
• Class 20 for, 20 seconds or less
• There is also a Class 30 for long trip time

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 52
Answer

Copyright 2004 Operation Technology, Inc. – Workshop Notes: Protective Device Coordination Slide 53

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