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  • Chucking Method Tailstock Cooling System Tooling System Program System

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    Marcos Bustamante
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    The document discusses various aspects of piston structure and machining. It describes the main components of a piston, including the pin hole, ring mounting area, skirt, and profile. It also discusses chucking methods for holding the piston during machining. Tailstocks are commonly used but some customers machine pistons without a tailstock. The document notes that while there is no special cooling system, coolant concentration is important for machining accuracy. Diamond inserts are used for tooling and three tool positions are available.

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    The document discusses various aspects of piston structure and machining. It describes the main components of a piston, including the pin hole, ring mounting area, skirt, and profile. It also discusses chucking methods for holding the piston during machining. Tailstocks are commonly used but some customers machine pistons without a tailstock. The document notes that while there is no special cooling system, coolant concentration is important for machining accuracy. Diamond inserts are used for tooling and three tool positions are available.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    13 views7 pages

    Chucking Method Tailstock Cooling System Tooling System Program System

    Uploaded by

    Marcos Bustamante
    The document discusses various aspects of piston structure and machining. It describes the main components of a piston, including the pin hole, ring mounting area, skirt, and profile. It also discusses chucking methods for holding the piston during machining. Tailstocks are commonly used but some customers machine pistons without a tailstock. The document notes that while there is no special cooling system, coolant concentration is important for machining accuracy. Diamond inserts are used for tooling and three tool positions are available.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    of 7

    STRUCTURE OF PISTON

    CHUCKING METHOD TAILSTOCK COOLING SYSTEM TOOLING SYSTEM PROGRAM SYSTEM


    Performance & Style PAGE 1

    1. 1. STRUCTURE STRUCTURE OF OF PISTON PISTON


    Pin Hole CAST IRON INSERT(FOR DIESEL ENGIN)

    PISTON RING MOUNTING AREA (Land AREA, Crown)

    Skirt

    PROFILE

    OVALITY

    Performance & Style

    PAGE 2

    2. 2. CHUCKING CHUCKING METHOD METHOD


    There Thereare aremany manychucking chuckingmethods methods in inpiston pistonmachining machiningand andmost mostof of the thepiston pistoncompany companyhas hastheir theirown own know how. ( Please refer to attached for chucking methods) know how. ( Please refer to attached for chucking methods)

    Performance & Style

    PAGE 3

    3. 3. TAILSTOCK TAILSTOCK
    As Asshown shownprevious previousslide, slide,the thetailstock tailstockis isstandard standardon onthis thismodel. model.However, However,some somecustomer customeris isnot notusing using tailstock tailstockas asshown shownbelow belowpicture. picture. -. -.Below Belowpicture pictureis isan anexample exampleof ofa acustomer customerin inTurkey. Turkey.

    Performance & Style

    PAGE 4

    4. 4. COOLING COOLING SYSTEM SYSTEM


    THERE THEREIS ISNO NOSPECIAL SPECIALCOOLING COOLINGSYSTEM. SYSTEM. HOWEVER HOWEVERTHE THECOOLANT COOLANTCONCENTRATION CONCENTRATIONRATIO RATIOIS IS IMPORTANT IMPORTANTTO TOMAINTAIN MAINTAINMACHINING MACHINING ACCURACY. ACCURACY.What Whatkind kindof ofcoolant coolant is isused usedand andhow howmuch much concentration ratio is used are up to the customer. concentration ratio is used are up to the customer.

    Performance & Style

    PAGE 5

    5. 5. TOOLING TOOLING SYSTEM SYSTEM


    DIAMOND DIAMONDINCERTS INCERTSARE AREUSED USEDFOR FORTOOLING. TOOLING. 3-TOOL 3-TOOLPOSITIONS POSITIONSARE AREAVAILABLE. AVAILABLE.

    DIAMOND INSERT ( HWACHEON SUPPLY )

    Performance & Style

    PAGE 6

    Performance & Style

    PAGE 9

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