Daldoss Microlift Installation Manual

M
i
c
r
o
l
i
f
t
I
I
N
N
S
S
T
T
A
A
L
L
L
L
A
A
T
T
I
I
O
O
N
N
M
M
A
A
N
N
U
U
A
A
L
L
T
h
e

s
e
r
v
i
c
e

l
i
f
t

Installation Manual
The service lift

First issue: 01/01/1995
Revision: March 2006
Text and lay-out: Microsoft Word 2002 SP3
Dawings: Autodesk Autocad

Produced by: Daldoss Elevetronic
Text and lay-out: Matteo Moser

Copyright Daldoss Elevetronic S.p.A.
All rights reserved.

Localit Cir 38057
Pergine Valsugana. (TN) Italy
Installation Manual
Summary

The service lift
Document Code: A_ML_010
Revision: 1
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
1

S U MMA R Y

1 TECHNICAL SPECIFICATION..................................................... 4
1.1 LIFT GENERALITIES...............................................................................................................................4
1.2 TABLES TO COMPLETE.........................................................................................................................5
1.3. MAIN CHARACTERISTICS ....................................................................................................................5
1.4 LAYOUT DRAWINGS..............................................................................................................................6
1.4.1 50-100 Kg Models ........................................................................................................................6
1.4.2 200-300 KG Models .....................................................................................................................8
1.4.3 MIC 12 Model .............................................................................................................................10
1.4.4 DD 50 Model...............................................................................................................................11
1.4.5 GN 100 Models ..........................................................................................................................12
1.5 USEFUL ADDRESSES..........................................................................................................................13
1.6 TRANSPORT .........................................................................................................................................14
1.7 WARNINGS............................................................................................................................................14
1.8 DECLARATION OF CONFORMITY ......................................................................................................15
2 REFERENEC TABLES............................................................... 16
2.1 DIMENSIONS OF CAR AND LANDING DOORS..................................................................................16
2.1.1 Hinged landing doors .................................................................................................................16
2.1.2 Bi-parting landing doors .............................................................................................................17
2.1.3 Machine room door ....................................................................................................................18
2.1.4 Vertical bi-parting car doors .......................................................................................................19
2.2 TECHNICAL CHARACTERISTICS........................................................................................................20
2.2.1 Technical characteristics of the lift. ............................................................................................20
2.2.2 Gears..........................................................................................................................................22
2.3 WARNINGS FOR INSTALLERS' SAFETY............................................................................................24
2.3.1 Shaft ...........................................................................................................................................24
2.3.2 Car and counterweight ...............................................................................................................24
2.3.3 Machine room.............................................................................................................................24
2.3.4 Landing doors.............................................................................................................................24
2.3.5 Electrical wiring ..........................................................................................................................24
2.3.6 Warning labels............................................................................................................................25
2.4 PRE-OPERATION CHECK LIST ...........................................................................................................26
3 ASSEMBLING INSTRUCTION................................................... 27
3.1 MIC 12 MODEL........................................................................ 27
3.1.1 Shaft dimensions.................................................................................................................................27
3.1.2 Components installation......................................................................................................................28
3.1.2.1 Uprights ...................................................................................................................................28
3.1.2.2 Guides .....................................................................................................................................29
3.1.2.3 Power supply cabinet ..............................................................................................................30
3.1.2.4 Shaft on the top floor ...............................................................................................................30
3.1.2.5 Traction and selector rope ......................................................................................................30
3.1.2.6 Car guide shoes ......................................................................................................................32
3.1.2.7 Supports Removal ...................................................................................................................32

Localit Cir 38057
Installation Manual
Summary

The service lift
Revision: 1
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
2

3.1.2.8 Safety facings..........................................................................................................................32
3.1.2.9 Machine room door .................................................................................................................33
3.1.2.10 Hinged doors (with entrance in position B) ...........................................................................34
3.1.2.11 Hinged doors (with entrances in pos. A-C-AC) .....................................................................35
3.1.2.12 Connections ..........................................................................................................................36
3.1.2.13 Selector operation balls.........................................................................................................36
3.2 50-100 kg MODELS................................................................. 37
3.2.1.1 50-100 kg Mod. .......................................................................................................................37
3.2.1.2 DD50 Mod. ..............................................................................................................................39
3.2.1.3 GN100 Mod. ............................................................................................................................40
3.2.2.1 Uprights ...................................................................................................................................41
3.2.2.2 Assembling structure ring........................................................................................................43
3.2.2.3 Guides .....................................................................................................................................45
3.2.2.4 Power supply cabinet and motor gear (50-100 kg Mod.)........................................................47
3.2.2.5 Cabin on the top (50-100 kg Mod.) .........................................................................................47
3.2.2.6 Limit switch (50-100 kg Mod.) .................................................................................................47
3.2.2.7 Power supply cabinet and motor gear (DD50 Mod.)...............................................................48
3.2.2.8 Limit switch (DD50 Mod.) ........................................................................................................48
3.2.2.9 Counterweight .........................................................................................................................49
3.2.2.10 Traction ropes and the selector rope ....................................................................................49
3.2.2.11 Car guide shoes ....................................................................................................................50
3.2.2.12 Supports Removal .................................................................................................................50
3.2.2.13 Safety facings........................................................................................................................50
3.2.2.14 Machine room door ...............................................................................................................51
3.2.2.15 Bi-parting doors.....................................................................................................................53
3.2.2.16 Push button stations, the door locks and frames..................................................................53
3.2.2.17 Connections ..........................................................................................................................54
3.2.2.18 Selector balls regulation........................................................................................................54
3.2.2.19 Pawl device ...........................................................................................................................55
3.2.2.20 Car and c/weight safety gear assembly drawing ...............................................................56
3.2.2.21 Car and c/weight safety gear Machine Room....................................................................57
3.2.2.22 Car and c/weight safety gear Car.......................................................................................58
3.2.2.23 Car and c/weight safety gear Counterweight .....................................................................59
3.2.2.24 Car and c/weight safety gear Pit ........................................................................................60
3.2.2.25 Counterweight .......................................................................................................................61
3.2.2.26 Overload device ....................................................................................................................62
3.3 200-300 kg MODELS............................................................... 64
3.3.2.1 Uprights ...................................................................................................................................66
Figure 413.3.2.2 Uprights....................................................................................................................66
3.3.2.2 Uprights ...................................................................................................................................67
3.3.2.3 Guides .....................................................................................................................................69
3.3.2.4 Power supply cabinet and motor gear (200-300 kg Mod.)......................................................70
3.3.2.5 Cabin on the top (200-300 kg Mod.) .......................................................................................70
3.3.2.6 Limit switch (200-300 kg Mod.) ...............................................................................................70
3.3.2.7 Counterweight .........................................................................................................................71
3.3.2.8 Traction ropes and the selector rope ......................................................................................71
3.3.2.9 Car guide shoes ......................................................................................................................72

Localit Cir 38057
Installation Manual
Summary

The service lift
Revision: 1
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
3

3.3.2.10 Support Removal...................................................................................................................72
3.3.2.11 Safety facings........................................................................................................................72
3.3.2.12 Machine room door ...............................................................................................................73
3.3.2.13 Third guide installation ..........................................................................................................74
3.3.2.14 Bi-parting doors.....................................................................................................................77
3.3.2.15 Push button stations, the door locks and frames..................................................................77
3.3.2.16 Connections ..........................................................................................................................78
3.3.2.17 Pawl device ...........................................................................................................................79
3.3.2.18 Car and c/weight safety gear assembly drawing ...............................................................80
3.3.2.19 Car and c/weight safety gear machine room.....................................................................81
3.3.2.20 Car and c/weight safety gear counterweight......................................................................82
3.3.2.21 Car and c/weight safety gear car .......................................................................................83
3.3.2.22 Car and c/weight safety gear pit.........................................................................................84
3.3.2.23 Car frame cross beams and car floor....................................................................................85
3.3.2.24 Car frame cross beams and car top pulley frame.................................................................85
3.3.2.25 Car ceiling .............................................................................................................................86
3.3.2.26 Car upright.............................................................................................................................87
3.3.2.27 Car back wall .........................................................................................................................88
3.3.2.28 Car frame upright ..................................................................................................................89
3.3.2.29 Car guide shoes support .......................................................................................................90
3.3.2.30 Car pulley frame....................................................................................................................91
3.3.2.31 Oveload device......................................................................................................................92

Localit Cir 38057
Installation Manual
Section 2. Technical specification

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
4

1 TECHNICAL SPECIFICATION
1.1 LIFT GENERALITIES

This User's Handbook is to meant to provide a better understanding of your lift installation and to ensure a
correct and safe use of it. Though this lift is not suitable for transporting people or animals, great care
has been taken to ensure the safety of lift users and for this reason it is essential that any
maintenance/service, repair or adjustment carried out are entrusted only to a competent person with the
relevant expert knowledge. Such competent persons will have undergone an industry recognised
programme of training on lift maintenance, and should have received appropriate training from the
manufacturer in order to be familiar with the design of this particular equipment. Especially where safety
might be affected it is important to ensure correct replacement parts are chosen. The original
supplier/manufacturer cannot be hold liable for any replacement of which they do not approve.

Referring to the current EC norms concerning safety, the lift is supplied together with declaration of
incorporation or conformity (depending if the lift will be installed directly from the manufacturer or by other
companies) in which the manufacturer declares under his own responsibility that:

1. "...THE LIFT HAS BEEN MANUFACTURED IN ACCORDANEC WITH THE PROVISIONS OF
MACHINERY DIRECTIVE 98/37/EC AND FURTHER AMENDMENTS" (Declaration of conformity).

2. "...THE LIFT TO WHICH THIS DECLARATION RELATES IS, IN ITS GENERAL CONFIGURATION, IN
CONFORMITY WITH MACHINERY DIRECTIVE 98/37/EC, WHICH BECOME COMPLETELY SATISFIED
AFTER INSTALLATION OF THE LIFT IN THE DIFFERENT COUNTRIES. AS FAR AS IT IS RELEVANT TO
ITS MANUFACTURE, IT IS NOT TO BE PUT INTO SERVIEC UNTIL INCORPORATED INTO A SUITABLE
CONSTRUCTION AND UNTIL COMPLETE AND FULLY IN ACCORDANEC WITH THE PROVISIONS OF
MACHINERY DIRECTIVE 98/37/EC

For safety reasons it is of great importance that all manuals and instructions supplied with the lift are
carefully read before any operation of transportation, installation, maintenance, repair, modernisation and
disassembly of the lift are carried out.

The installer must fill in the schedule contained in chapter 1.2 of this file, containing the reference of the
certifications issued for the lift and its main features. He must also make sure that the final user/owner of the
lift possesses or comes into posses of the file containing the user's instruction and the address of the lift
company which is in charge of the installation and maintenance.

In order to maintain reliability and efficient operation, the user/owner must make sure that the lift is inspected
and serviced by trained personnel every certain period which depends on the lift type and on the traffic it is
undertaken. We suggest servicing the lift at least every 6 months.

In order to ensure safety and efficient operation it is necessary that the owner of the building prevents
improper use of the lift and avoid that unauthorised people use the lift or gain access into the machine room.
Do not overload the lift.

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
5

1.2 TABLES TO COMPLETE

Marking Data
Model / Product. Year Installed by Ref. (Order N.) Ref. (Lift/Stock N)

Number / Code of Conformity* of Incorporation Date of Certificate
Certificate
* to complete only if a certificate of Conformity has been issued
to complete only if a certificate of Incorporation has been issued

1.3. MAIN CHARACTERISTICS

General Data
Client Install. place
Model Load Speed (m/s) Stops Entrances Shaft height

Headroom Travel Pit
Gear Red. ratio Vee sheave
()
N/(Ropes) Traction Brake

Motor voltage Power N Pol./Phase Cooling Control panel

for all gears, the grooves of the traction pulley are conical, with an angle of 35

Characteristics of the cabin
Material Type Processing/machining Thickness

Width Depth Height Car weight

C/weight
Frame code Configuration Dimensions/N Blocks Weight of C/weight

Doors
N of doors Model Door width Door height

Further information

Self-supporting structure

Electrical wiring
Commands and signals Safety circuit

Electrical circuit code
**

* Compare with Appendix 1 of repair and maintenance manual

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
6

1.4 LAYOUT DRAWINGS

1. 4. 1 50- 100 Kg Model s

A
B
A
B

Horizontal section: vertical bi-parting doors

A
B
A
B

Horizontal section: hinged doors

Machine room: Machine room door
position "C" preferred


Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
7

1. 4. 1 50- 100 Kg Model s

Vertical Section A-A Vertical Section B-B

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
8

1. 4. 2 200- 300 KG Model s

A A
B
B

Horizontal section: vertical bi-parting doors

A A
B
B

Horizontal section: hinged doors

NOTE: 1 or 2 possible entrances to the cabin;
example: A-B-C-AB-AC-BC

Machine room: Machine room door


Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
9

1. 4. 2 200- 300 Kg Model s


Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
10

1. 4. 3 MI C 12 Model

A A
B
B

Machine room Horizontal Section

Vertical Section A-A Vertical Section B-B Self-supporting structure

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
11

1. 4. 4 DD 50 Model

Horizontal
Section
Vertical
bi-parting door
Machine Room
Machine room door
A A
B
B

NOTE: for the drawing
of the self-supporting
structure see 50 Kg mod.


Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
12

1. 4. 5 GN 100 Model s

Horizontal
Section
Vertical
bi-parting door
Machine room
Machine room door
A A
B
B

NOTE: for the drawing
of the self-supporting
structure see 100 Kg mod.


Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
13

1.5 USEFUL ADDRESSES

Manufacturer
DALDOSS ELEVETRONIC S.p.A:
Localit Cir
38057 Pergine Valsugana (TN) Italy
Tel : +39 0461 518 611
Fax: +39 0461 518 654

Supplier*
(* mark the box containing the supplier's address)

DALDOSS ELEVETRONIC S.p.A:
Localit Cir
38057 Pergine Valsugana (TN) Italy
Tel : +39 0461 518 611
Fax: +39 0461 518 654

DALDOSS ELEVETRONIC FRANEC S.A.
Z.A. Saint Aubin, Rue Jacqueline Maz
49135 Les Ponts De Ce Cedex France
Tel : +33 241 436 263
Fax: +33 241 437 500

DALDOSS ELEVETRONIC NEDERLAND B.V.
P.O. BOX 24020
2490 AA Den Haag Nederland
Tel : +31 70 301 3059
Fax: +31 70 301 3051

DALDOSS ELEVETRONIC ASIA Sdn. Bhd.
27, Jalan 5/1 Taman Industri Selesa Jaya
43300 - Balakong Selangor Malaysia
Tel : +60 3 896 272 77
Fax: +60 3 896 117 70

Installation Company
COMPANY...........................................................................................................
ADDRESS............................................................................................................
CITY/COUNTRY..................................................................................................
Tel.: ........../........../.........................
Fax: ........../........../.........................

Maintenance Company
COMPANY...........................................................................................................
ADDRESS............................................................................................................
CITY/COUNTRY..................................................................................................
Tel.: ........../........../.........................
Fax: ........../........../.........................

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
14

1.6 TRANSPORT

The lift is normally supplied in two packages. One of them contains the guides, the other one the rest of the
installation. The weight is indicated on each package in order to choose the adequate mean of transport.

Caution: the packages containing different lifts cannot be superimposed.

The storage of the lifts must be carried out on shelves with a sufficient capacity.

1.7 WARNINGS

The Microlift dumbwaiter as mentioned in the introduction is subject to the provisions contained in the
European machinery directive 98/37/EC and further amendments. The manufacturer's "EC" declaration
which is supplied with every single lift states clearly that the environment where the machine is installed
must be in accordance with the machinery directive. It is therefore necessary that the customer (installer,
final user or other person) make sure that the following indications are observed:

1. if the shaft is completely closed with opaque walls a lighting system must be fitted (Art. 8.1 D.P.R.
1497/63)
2. the machine room and the divertor pulley room must be provided with a lighting system and a socket for
portable lamp. (EN 81-3:2001, art. 13.6.1)
3. the machine room and the pit bottom of the lift must be provided with an emergency switch which cuts off,
if necessary, the power supply of the whole installation, except the lighting circuit
(EN 81-3:2001, art. 14.2.2)
4. if a ladder is needed to gain access to the machine room, this must always be available near the entrance.
Once the ladder is put into its right position, it must form an angle of 70 - 75 with the ground. The step
dimensions must be at least 350x50 mm (refer also to the description contained in the technical norm A23 of
ex-ENPI, now ISPESL).

The contents mentioned in the above sections refer to the current Italian regulations and to the European
norm (EN 81.3) for small dumbwaiters. If the lift is exported in European countries with different regulations,
the customer must make sure that the lifts meet the current requirements of the country where the lifts has to
be installed.

After having checked the conformity of the shaft to the machinery directive 98/37/EC, the installer can
proceed with the installation of the lift. The CE label must be applied and the certificate of conformity must be
issued, before the lift begins its service. On the next page an example of the EC Declaration of Conformity is
represented.

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
15

1.8 DECLARATION OF CONFORMITY

Localit Cir 38057
Installation Manual
Section 2. Reference Tables

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
16

2 REFERENEC TABLES
2.1 DIMENSIONS OF CAR AND LANDING DOORS

2. 1. 1 Hi nged l andi ng door s

The dimensions of the hinged landing doors are shown in Fig. 1.

Figure 1

A B C D A B C D A B C D
32/80 320 800 500 880 32/100 320 1000 500 1080 32/120 320 1200 500 1280
42/80 420 800 600 880 42/100 420 1000 600 1080 42/120 420 1200 600 1280
52/80 520 800 700 880 52/100 520 1000 700 1080 52/120 520 1200 700 1280
62/80 620 800 800 880 62/100 620 1000 800 1080 62/120 620 1200 800 1280
72/80 720 800 900 880 72/100 720 1000 900 1080 72/120 720 1200 900 1280
90/80 900 800 1080 880 90/100 900 1000 1080 1080 90/120 900 1200 1080 1280
100/80 1000 800 1180 880 100/100 1000 1000 1180 1080 100/120 1000 1200 1180 1280

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
17

2. 1. 2 Bi - par t i ng l andi ng door s

The dimensions of the vertical bi-parting landing doors are shown in Fig. 2.

Figure 2

A B C D A B C D A B C D
32/80 320 775 440 910 32/100 320 975 440 1110 32/120 320 1175 440 1310
42/80 420 775 540 910 42/100 420 975 540 1110 42/120 420 1175 540 1310
52/80 520 775 640 910 52/100 520 975 640 1110 52/120 520 1175 640 1310
62/80 620 775 740 910 62/100 620 975 740 1110 62/120 620 1175 740 1310
72/80 720 775 840 910 72/100 720 975 840 1110 72/120 720 1175 840 1310
90/80 900 775 1020 910 90/100 900 975 1020 1110 90/120 900 1175 1020 1310

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
18

2. 1. 3 Machi ne r oom door

Fig. 3 shows the machine room door.

Figure 3

Type: Q = Normal door grey backed enamel
QX = Normal door finished in polished stainless steel AISI 430
QR = Fire resistant door grey backed enamel
QRX = Fire resistant door finished in polished stainless steel AISI 430

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
19

2. 1. 4 Vert i cal bi - part i ng car doors

The dimensions of the vertical bi-parting car doors are shown in Fig. 4.

Figure 4

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
20

2.2 TECHNICAL CHARACTERISTICS

2. 2. 1 Techni cal char act er i st i cs of t he l i f t .

MODELS

12 kg 50 kg 100 kg 200 kg 2:1 300 kg 2:1

1) MANUFACTURER DALDOSS Elevetronic S.p.A.

2) ELECTRIC MOTOR

HP 0.45

HP 0.45

HP 0.9

HP 0.9

a) Construction AC MOTOR - SELF VENTILATED - FLANGED

b) N of poles

4

c) RPM by 50 Hz

1450

d) Full load current
by 380 V 50 Hz

A 1.20

A 1.20

A 2.15

A 2.15

e) Starting current

3.5*d)

3.5*d)

3.5*d)

3.5*d)

f) Power factor
by full load
by 3/4 load
by 1/2 load

0.72
0.62
0.50

0.72
0.62
0.50

0.78
0.72
0.62

g) Efficiency
by full load
by 3/4 load
by 1/2 load

65 %
65 %
59.5 %

65 %
65 %
59.5 %

72 %
71 %
68 %

h) Torque (Kgm)

0.21

0.21

0.43

0.43

i) Static torque

2.8*h)

2.8*h)

2.8*h)

2.8*h)

l) Moment of inertia (daN m
2
)

0.0024

0.0024

0.0064

0.0064

m) Insulation class

B

n) Protection

IP 44

o) Motor bearing

Ball bearing

3) MOTOR COUPLING FLANGED

4) BRAKE:
FRONTAL DISK BRAKE

int. - ext. mm

50-110

5) GEAR UNIT TYPE

M 100

M 200

a) Worm gear material

C43 F/TR

b) Diametral pitch
normal speed
high speed

20 mm
31 mm

30 mm
30.5 mm

c) Worm gear diameter
(brake side) mm

15

d) Worm gear diameter
(motor side) mm

18

22
e) Worm bearing brake side
motor side
BRONZE BEARING
BALL BEARING

f) Thrust bearing

BALL BEARING

DOUBLE BALL BEARING
g) Ratio
normal speed
high speed

1:65
1:34

1:65
1:34

h) Wheel material

CUAL UNI 5273

i) Wheel fastener

4 screws M8 R8.8 - UNI 5739

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
21

MODELS 12 kg 50 kg 100 kg 200 kg 2:1 300 kg 2:1
l) Slow speed shaft bearing 2 bronze bearing 2 bronze + 1 ball bearing

m) Gear oil type

MOBIL GEAR 629

6) VEE SHEAVE

a) Diametral pitch mm

250

300

b) Number of grooves

1 tapered +
1 for selector

2 tapered +
1 for selector

2 tapered +
1 for selector

2 tapered +
1 for selector

2 tapered +
1 for selector

c) Vee groove angle

35

35

35

35

35

d) Minimum diameter

30 mm

30 mm

30 mm

30 mm

30 mm

e) Vee sheave fastener

feather key
8x7x40 - UNI 6604

feather key
8x7x45 - UNI 6604

7) TRACTION ROPES

a) Number / Diameter

1 / 6 mm

2 / 6 mm

b) Type

METALLIC - STRAND

c) Construction

6 STRANDS + 1 FIBRE CORE

d) Composition

A + 6 x (1 + 6 + 12 + 18)

e) Wire diameter

0.28 mm

0.28 mm

0.28 mm

0.28 mm

0.28 mm

f) Total breaking load

1754 kg

1754 kg

1754 kg

1754 kg

1754 kg

8) CAR

a) Construction

BENDED STEEL PLATE

b) Steel plate thickness

1-1.5 mm

1-1.5 mm

1-1.5-2 mm

1-1.5-2-3 mm

1-1.5-2-3 mm

c) Platform area mq.

0.072

0.228-0.590

0.260-0.672

0.600-1.000

0.600-1.000

d) Min. and max. weight

8-9 Kg

32-58 Kg

49-86 Kg

145-175 Kg

145-175 Kg

9) COUNTERWEIGHT

WITHOUT

a) Material

=====

steel

steel

steel

steel

b) Execution

=====

frame+block

frame+block

fr.+blocks

fr.+blocks

c) Width/Thickness (mm)

=====

220/50

320/50

480/65

480/65

d) Weight in Kg

=====

frame 6
block 40-68

frame 9
block 112

frame 39
blocks 230
10) GUIDES

a) Execution

bended st. plate

b) Type

delta 40

double 80

double 80

double 80

double 80

c) N of guides / Pr. length (m)

2 / 3

2 / 3

2 / 3

3 / 3

3 / 3

d) Weight (Kg/m) /
Anchorage distance (m)

1.6 each /
1.00

2.0 each /
1.00

2.0 each /
1.00

2.0 each /
0.75

2.0 each /
0.75

11) HEAT DISSIPATION (Kcal/h)

a) At rest

25

25

25

25

25

b) Each starting

0.36

0.36

0.64

0.70

0.70

c) In continuous rate

380

380

680

700

700

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
22

2. 2. 2 Gear s

The technical characteristics and dimensions of the gears are shown in Fig. 5.

GEAR TYPE M100 / M200

G
D D
A A C
B
M
N
I
L
Q
R
O P
U
V
Z
S
T
300
11 17 12 8
48
35
6
MAXIMUM STATIC LOAD : M100 = 270 Kg

M200 = 450 Kg

DIMENSIONS (mm)
MOD A B C D E F G I L M N O P Q R S T U V Z
M100 160 27 50 30 187 210 295 20 247 80 297 197 93 92 75 112 397 350 177 527
M200 160 27 65 30 187 225 295 29 252 80 297 197 93 92 80 112 412 385 177 562
Figure 5

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
23

GEAR TYPES M 100 / M 200
SINGLE PHASE MOTOR RUN CAPACITOR STARTING CAPACITOR
HP Volt MF Volt Tolerance MF Volt Tolerance
0.60 220-240 20 400 20 % 63/80 280 20 %
1.00 220-240 30 400 20 % 100/130 280 20 %
MOD. Load Speed
Reduct
.RATIO
2 SPEED - AC
MOTOR
Traction
PULLEY
Traction
ROPES
Selector
ROPES
MOTOR BRAKE CONTROL
Kg m/sec Hp
RPM a
50 Hz
Selector Kg AC HZ Vdc Vac Vdc
M100N 50 0.35 1:65 0.45 1450 300 2x6 1x4 51 3-Ph 50 48 24 48
M200N 100 0.35 1:65 0.90 1450 300 2x6 1x4 60 3-Ph 50 48 24 48
M100V 30 0.67 1:34 0.45 1450 300 2x6 1x4 51 3-Ph 50 48 24 48
M200V 60 0.61 1:37 0.90 1450 300 2x6 1x4 60 3-Ph 50 48 24 48
M100M 50 0.35 1:65 0.60 1450 300 2x6 1x4 58 1-Ph 50 48 24 48
M200M 100 0.35 1:65 1.00 1450 300 2x6 1x4 60 1-Ph 50 48 24 48
M100MV 30 0.67 1:34 0.60 1450 300 2x6 1x4 58 1-Ph 50 48 24 48
M200MV 60 0.61 1:37 1.00 1450 300 2x6 1x4 60 1-Ph 50 48 24 48

Service instructions for the lift gear.

The gear package contains the following components: motor gear, oil container, thermostatic switch; the last
one is supplied only after request. The motor gear must be installed on its bedplate, after the complete
assembly of the structure; afterwards the carter must be filled with oil type MOBILGEAR 629, which is
supplied in the same package.

Characteristics of the MOBILGEAR 629 oil
Specific weight
15C
Burning grade,C Sliding point,C Visc. Engler at 50C Grade of viscosity Class. AGMA: N
0.890 225 -23 10.5 95 3 EP
Note: use only the oil supplied by the manufacturer or one equivalent, taking as reference the comparing
tables available on the market.

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
24

2.3 WARNINGS FOR INSTALLERS' SAFETY

2. 3. 1 Shaf t

- Use gloves, helmet and special shoes while installing the lift.
- Follow carefully all instructions given by the manufacturer during installation.
- Fence the shaft entrances until the lift is completely installed and cladded. Prevent unauthorised people
from entering into the shaft.
- If the lift has been ordered without enclosure, the installer must have the shaft cladded in accordance to the
current regulation of the country in which the lift is installed. (D.P.R. 1497/63, TRA400, BS5655 or others)
before putting the lift into operation.
- Remove eventual hindrances which may appear in the shaft before putting it into operation.
- Do not stay in the lift pit if mechanical blocking devices are missing. Cut off the power supply before
carrying out any repair on the cabin roof. Do not run the lift while people are standing on the cabin roof or in
the pit. When mechanical blocks are missing do not stay on the cabin roof for repair.
- Once the lift is installed and cladded, before putting it into operation, apply all warning labels as shown on
fig. 6.

2. 3. 2 Car and count er wei ght

- The c/weight is supplied together with its fillers. The installation instructions are as follows: remove the
fillers from the c/weight frame, install the frame and put back the fillers in the frame. At the end of the
installation check that the fillers are well fixed through the top catch.
- Before running the lift, make sure that the pulley protection device is installed onto the cabin roof (available
on 200/300 Kg models).

2. 3. 3 Machi ne r oom

- Before running the lift make sure that the installation of the pulley protection devices has been carried out.
- Do not touch the motor if it has been running for a long time.
- Install the label showing emergency operation instruction into the machine room.
- N.B. The noise level of the gears is inferior to 70 dB. The testing procedures are reported on
Daldoss Quality Manual (see acceptance and testing instruction IC 041100, Ed. 3, 18/07/94).

2. 3. 4 Landi ng door s

- Landing push button stations and automatic bi-parting doors operate with low current.

2. 3. 5 El ect r i cal wi r i ng

- Make sure that the shaft does not contain different wiring from the ones belonging to the lift installation.
- Ensure the unipotentiality between metallic parts of the lift and the ground connection.

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
25

2. 3. 6 War ni ng l abel s

Install the "CE" mark
well visible in the car
or on the gear bedplate

Figure 6

Localit Cir 38057
Installation Manual

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
26

2.4 PRE-OPERATION CHECK LIST

Before running the lift perform the following tests (EN 81.3):

1) check the accuracy of the complete documentation supplied with the lift
2) check the correspondence to the current regulation
3) verify the following safety devices:
- closing of eventual inspection and emergency doors (traps)
- emergency switch in the pit (if required)
- emergency switch in the pulley room (if required)
- landing door locks
- landing door contacts
- closing of landing door panels without locks (if required)
- closing of cabin doors
- speed governor (if required)
- safety gear and its safety contacts (if required)
- overtravel switches
- rope slack contacts (if required)
4) verify the suspension components and its fixings
5) carry out measurements of current (absorbed current) and speed
6) measure the insulating resistance of the circuits
7) Verify the traction making the cabin stop in the following way:
- up travel with empty cabin
- down travel with loaded cabin (125% of rated load)

Localit Cir 38057
Installation Manual
Section 3. Assembling Instruction
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
27

3 ASSEMBLING INSTRUCTION

3.1 MIC 12 MODEL
3.1.1 Shaft di mensi ons

Check the shaft dimensions with the dimensions indicated in fig. 7

CONTROLLER
Universal, with call and send push buttons,
position indicators at every floor.
Antipatinage upon request..

POWER SUPPLY
380 Volt, 3-Phase 50 Hz.

SPEED
0.30 m/sec.

LANDINGS
Up to 6 stops (max. 15 meter travel).

CABIN
Made of grey baked enamel finished st. steel.

DOORS
Hinged, with door locks and electrical contacts.
Frame in grey baked enamel finished st. steel.
Door panel in plexiglas.

OPERATION
Motor gear with worm, direct, with
electromagnetic disc brake.

SELF SUPPORTING STRUCTURE
Galvanized self supporting structure.

INSTALLATION
Refer to the assembly instruction supplied
together with the lift.
Figure 7

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
28

3.1.2 Components i nstal l ati on

3. 1. 2. 1 Upr i ght s
Measure the shaft height and cut the uprights as shown on fig. 8
Install the uprights, the rings, the motor gear support and the diverter pulley.

Figure 8

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
29

3. 1. 2. 2 Gui des
Install the guides starting from the top as shown on fig. 9.
NOTE : Cut only the top section of the guides (if necessary) making sure that they are parallel to the
structure with a correct plumbing.

Figure 9

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
30

3. 1. 2. 3 Power suppl y cabi net

Fix the power supply cabinet (if required) to the motor room upright.

3. 1. 2. 4 Shaf t on t he t op f l oor

Place the car in the shaft on the top floor, loosening the top ring of the door. We suggest to use a timber
board to support the car.

3. 1. 2. 5 Tr act i on and sel ect or r ope

Install the traction and selector rope, as shown on fig. 10.

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
31

Figure 10

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
32

3. 1. 2. 6 Car gui de shoes

Install the car guide shoes and carry out the needed adjustments.

3. 1. 2. 7 Suppor t s Removal
Remove the timber board.

3. 1. 2. 8 Saf et y f aci ngs
Install the safety facings (where needed) as shown on fig. 11 (with entrance in position B) and on fig. 12
(with entrances on position A-C-AC).

(Entrance pos. B) (Entrances pos. A-C-AC)
Safety facing fixing

Safety facing fixing

Figure 11 Figure 12

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
33

3. 1. 2. 9 Machi ne r oom door

Install the machine room door (if required) as shown on fig. 13

Figure 13

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
34

3. 1. 2. 10 Hi nged door s ( wi t h ent r ance i n posi t i on B)
Install the hinged doors as shown on fig. 14 (with entrance in position B) and assure a proper operation.

Figure 14

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
35

3. 1. 2. 11 Hi nged door s ( wi t h ent r ances i n pos. A- C- AC)

Install the hinged doors as shown on fig. 15 (with entrances in pos. A-C-AC) and assure a proper operation.

Figure 15

Localit Cir 38057
Installation Manual
MIC12 Model

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
36

3. 1. 2. 12 Connect i ons
Carry out the connections as shown on fig. 16.

3. 1. 2. 13 Sel ect or oper at i on bal l s
Fix the selector operation balls, paying attention not to overtighten the screws.

Figure 16

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
37

3.2 50-100 kg MODELS


3. 2. 1. 1 50- 100 kg Mod.
Check the shaft dimensions with the dimensions shown on fig. 17.

* = WITH SAFETY GEAR
** = WITHOUT SAFETY GEAR
* *
*
* *
*

Figure 17

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
38

MODELS
Capacity Capacity
CAR DIMENSIONS
* With hinged doors available models

CONTROL PANEL
Fully automatic push buttons, with call and
despatch facilities at each entrance; "lift arrival"
and "lift occupied" indicators fitted at each
entrance.

POWER SUPPLY
380 Volt, 3-phase 50 Hz.

SPEED
0.35 m/sec.

FLOORS
Can serve up to 12 stops (30 mt. travel max.)

CAR
Constructed in mild steel, with one removable
shelf in stainless steel AISI 430 forming two
equal compartments. Car finished in grey backed
enamel with bottom in stainless steel.

DOORS
Vertical bi-parting doors fitted with locks and
safety electrical contacts. Finished in grey
backed enamel.

MACHINE
Traction type, located on machine bedplate
attached to tower.
The motor drives through a reduction gear and
an electro-magnetic disc brake is fitted. A hand
winding wheel and brake release are
incorporated.

Constructed in galvanised cold rolled profiles.

INSTALLATION
Installation instructions are supplied.

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
39

3. 2. 1. 2 DD50 Mod.
For the dimensions of model DD50, refer to fig. 18.

Figure 18

CONTROL PANEL
entrance.

POWER SUPPLY

SPEED
0.35 m/sec.

FLOORS

CAR
Constructed in mild steel, with one removable
shelf in polished stainless steel AISI 430 forming
two equal compartments. Car finished in grey
backed enamel with bottom in stainless steel.

DOORS
backed enamel.

MACHINE
attached to tower.
incorporated.


INSTALLATION

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
40

3. 2. 1. 3 GN100 Mod.

For the dimensions of model GN100, refer to fig. 19.

Figure 19

CONTROL PANEL
entrance.

POWER SUPPLY

SPEED
0.35 m/sec.

FLOORS

CAR
Constructed in polished stainless steel AISI 430
with 6 shelf supports.

DOORS
safety electrical contacts. Finished in polished
stainless steel AISI 430.

MACHINE
attached to tower.
incorporated.


INSTALLATION

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
41


3. 2. 2. 1 Upr i ght s

50-100 kg Mod.
Measure the shaft height and cut (if necessary) the uprights as shown on fig. 20.
Install the uprights, the rings and the motor bedplate, as shown on fig. 20.

Figure 20

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
42

DD50 Mod.
For the cut and installation of the uprights for model DD50, refer to fig. 21.

Figure 21

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
43

3. 2. 2. 2 Assembl i ng st r uct ur e r i ng

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
44

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
45

3. 2. 2. 3 Gui des

50-100 Kg Mod.
Install the guides starting from the top as shown on fig. 22.
NOTE : Cut only the lower section of the guides (if necessary), making sure that they are parallel to the
structure with a correct plumbing.

Figure 22

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
46

DD50 Mod .
For the installation of the guides of model DD50, refer to fig. 23.

320
10
LG = H -705
3000
3000
1000
930
X
T
S
2
1
1
2
z
Guide brackets fixing
Guides fixing
Z = guide length to cut
R
H = ( S + R + T ) - X

Figure 23

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
47

3. 2. 2. 4 Power suppl y cabi net and mot or gear ( 50- 100 kg Mod. )
Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate
between the guiding points, and put the insulation rubber .

3. 2. 2. 5 Cabi n on t he t op ( 50- 100 kg Mod. )
Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin.

3. 2. 2. 6 Li mi t swi t ch ( 50- 100 kg Mod. )
Check the dimensions of the over travel and install the limit switch, as shown on fig. 24.
150
1
2
150
2
1
Removable buffer
stop (optional)
50 Kg MODELS
FIXED BUFFER STOP AND
OVERTRAVEL LIMIT
SWITCH ASSEMBLY
100 Kg MODELS

Figure 24

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
48

3. 2. 2. 7 Power suppl y cabi net and mot or gear ( DD50 Mod. )
For the installation of the model DD50, refer to fig. 25.

3. 2. 2. 8 Li mi t swi t ch ( DD50 Mod. )
For the installation of the limit switch of the model DD50, refer to fig. 25.

150
1
2
150
2
1
Removable buffer
stop (optional)
FIXED BUFFER STOP AND
OVERTRAVEL LIMIT
SWITCH ASSEMBLY

Figure 25

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
49

3. 2. 2. 9 Count er wei ght
Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes,
making sure that the counterweight is placed as shown on fig. 26.

3. 2. 2. 10 Tr act i on r opes and t he sel ect or r ope
Install the 2 traction ropes and the selector rope as shown on fig. 27.5 and 27.6.

Ropes attachment (car side)

Ropes attachment (c/weight side)

Self supporting structure assembly
Figure 26 Figure 27

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
50


50-100 kg Mod.
Install the car guide shoes and carry out the needed adjustments. (fig. 28).

DD50 Mod.
For the installation of the car guide shoes for the model DD50, refer to fig. 29

Car shoe fixing Car shoe fixing

Figure 28 Figure 29

3. 2. 2. 12 Suppor t s Removal
Remove the timber board and the counterweight support.


50-100 kg Mod.
Install the safety facings (if required) as shown on fig. 30.

DD50 Mod.
For the installation of the safety facings for the model DD50, refer to fig. 31.
Safety facings fixing Safety facings fixing

Figure 30 Figure 31

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
51


50-100 kg Mod.
Install the machine room door as shown on fig. 32.

Machine room door assembly

Horizontal section

Vertical section A - B
Figure 32

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
52

DD50 Mod.
For the installation of the machine room door for the model DD50, refer to fig. 33

Machine room door assembly

Horizontal section

Figure 33

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
53

3. 2. 2. 15 Bi - par t i ng door s
Install the as shown on fig. 34 and make sure that the door panels slide freely on the guides. The position of
the doors must be adjusted after phase 3.2.2.15.

DD50 Mod.
For the installation of the bi-parting doors of model DD50, refer to fig. 35.

Vertical bi-parting door fixing Vertical bi-parting door fixing

Figure 34 Figure 35

3. 2. 2. 16 Push but t on st at i ons, t he door l ocks and f r ames
Fix the push button stations, the door locks and frames. Align the door lock roller with the operation shape of
the door lock, adjusting the position of the panels.

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
54

Carry out the connections as shown on fig. 36.

3. 2. 2. 18 Sel ect or bal l s r egul at i on
Fix the selector balls (pay attention not the tighten the fixing screw to much).

Figure 36

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
55

3. 2. 2. 19 Pawl devi ce

Place the pawl device following fig. 37.

M8x20 BOLTS
SECT. A - A

Figure 37

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
56

3. 2. 2. 20 Car and c/ wei ght saf et y gear assembl y dr awi ng

For the installation of the car safety gear refer to fig. 38.

Figure 38

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
57

3. 2. 2. 21 Car and c/ wei ght saf et y gear Machi ne Room

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
58

3. 2. 2. 22 Car and c/ wei ght saf et y gear Car

DETAIL A SEE DETAIL A

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
59

3. 2. 2. 23 Car and c/ wei ght saf et y gear Count er wei ght
For the installation of the c/weight safety gear refer to fig. 39.

Figure 39
CAR SIDE
STRUCTURE SIDE

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
60

3. 2. 2. 24 Car and c/ wei ght saf et y gear Pi t

GUIDE RAIL
SAFETY GEAR
LEVER SET
CAUTION:
THE MINIMUM PIT DEPTH
IS 600mm
hexagonal head M8x20 screws, M8
growers, M8 double threaded hole
brackets
CAR SIDE
UPRIGHT
STRUCTURE SIDE

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
61


Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
62

3. 2. 2. 26 Over l oad devi ce

Localit Cir 38057
Installation Manual
50-100 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
63

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
64

3.3 200-300 kg MODELS
Check shaft size with the dimensions indicated on fig. 40.

Figure 40

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
65

MODELS
Capacity Capacity
CAR DIMENSIONS

CONTROL PANEL
entrance.

POWER SUPPLY

SPEED
0.17 m/s single speed AC motor for 200 Kg
models.
0.31-0.10 m/s 2 speed AC motor for 300 Kg
models.

FLOORS

CAR
Constructed in mild steel. Car finished in grey
backed enamel with bottom in stainless steel.

DOORS
backed enamel.

MACHINE
2:1 traction type for 200 Kg models; 1:1 traction
for 300 Kg models. Located above on machine
bedplate attached to tower.
electro-magnetic disc brake is fitted. A hand
incorporated.


INSTALLATION

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
66


3. 3. 2. 1 Upr i ght s

Measure the shaft height and cut (if necessary) the angular uprights following the dimensions of fig 41.
Install the uprights , the rings and the gear steel.

Figure 41

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
67

3.3.2.2 Uprights

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
68

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
69

3. 3. 2. 3 Gui des

Install the guides and the guide brackets starting from the top (fig. 42).
NOTE: Cut the bottom section of the guides only (if necessary), ensuring that the guides are parallel to the
bearing structure and plumb.

Figure 42

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
70

3. 3. 2. 4 Power suppl y cabi net and mot or gear ( 200- 300 kg Mod. )
Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate
between the guiding points, and put the insulation rubber .

3. 3. 2. 5 Cabi n on t he t op ( 200- 300 kg Mod. )
Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin.

3. 3. 2. 6 Li mi t swi t ch ( 200- 300 kg Mod. )
Check the dimensions of the over travel and install the limit switch, as shown on fig. 43.

Figure 43

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
71

Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes,
making sure that the counterweight is placed as shown on fig. 45.

3. 3. 2. 8 Tr act i on r opes and t he sel ect or r ope
Install the 2 traction ropes and the selector rope as shown on fig. 44.5 and 44.6.

Ropes attachment (car side)

Ropes attachment (c/weight side)

Self supporting structure assembly
Figure 44 Figure 45

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
72


Install the car guide shoes and carry out the needed adjustments on car and counterweight guide shoes as
shown on fig. 46

Car shoe fixing

Figure 46

3. 3. 2. 10 Suppor t Removal
Remove the timber board and the counterweight support.

Install the safety facings (if required) as shown on fig. 47.

Safety facings fixing

Figure 47

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
73


Install the machine room door as shown on fig. 48.

Installation of machine room door

Horizontal section

Figure 48

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
74

3. 3. 2. 13 Thi r d gui de i nst al l at i on

Install the third guide as shown on fig. 49

Figure 49

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
75

Car wal l pos. B and car t hi r d gui de shoes pos. A- C

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
76

Car wal l pos. B and car t hi r d gui de shoes pos. B

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
77

3. 3. 2. 14 Bi - par t i ng door s

Install the bi-parting doors as shown on fig. 50 and make sure that the door panels slide freely on the guides.
The position of the doors must be adjusted after phase 3.3.2.14.

Vertical bi-parting door fixing

Figure 50

3. 3. 2. 15 Push but t on st at i ons, t he door l ocks and f r ames
Fix the push button stations, the door locks and frames. Align the door lock roller with the operation
shape of the door lock, adjusting the position of the panels.

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
78


For the 200-300 Kg models, carry out the connections as shown on fig. 51.
Fix the selector balls (pay attention not the tighten the fixing screw to much).

Figure 51

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
79

3. 3. 2. 17 Pawl devi ce

Place the pawl device following fig. 52.

SCREWS M8x20
SEZ. A - A

Figure 52

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
80

3. 3. 2. 18 Car and c/ wei ght saf et y gear assembl y dr awi ng

For the installation of the car safety gear refer to fig. 53.

Figure 53

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
81

3. 3. 2. 19 Car and c/ wei ght saf et y gear machi ne r oom

For the installation of the c/weight safety gear refer to fig. 54.

Figure 54

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
82

3. 3. 2. 20 Car and c/ wei ght saf et y gear count er wei ght

CAR SIDE
STRUCTURE SIDE

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
83

3. 3. 2. 21 Car and c/ wei ght saf et y gear car

hexagonal head M10x30
screws, M10 growers, M10
double threaded hole
brackets
SAFETY GEAR HOLES

SHOE HOLES

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
84

3. 3. 2. 22 Car and c/ wei ght saf et y gear pi t

CAR SIDE
STRUCTURE SIDE

hexagonal head M8X20
screws, M8 growers, M8
double threaded hole brackets
CAUTION:
THE MINIMUM PIT DEPTH
IS 600mm

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
85

3. 3. 2. 23 Car f r ame cr oss beams and car f l oor

3. 3. 2. 24 Car f r ame cr oss beams and car t op pul l ey f r ame

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
86

3. 3. 2. 25 Car cei l i ng

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
87

3. 3. 2. 26 Car upr i ght

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
88

3. 3. 2. 27 Car back wal l

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
89

3. 3. 2. 28 Car f r ame upr i ght

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
90

3. 3. 2. 29 Car gui de shoes suppor t

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
91

3. 3. 2. 30 Car pul l ey f r ame

Localit Cir 38057
Installation Manual
200-300 kg Models

The service lift
Revision: 01
Date: March 2006

UNI-EN ISO 9001
Certification
N. 9102 DALD
Page:
92

3. 3. 2. 31 Ovel oad devi ce

Dadoss Eevetronc S.p.A.
ltay locata re,
8o; Pergne Vasugana (Tn)
Phone: +, o(+ +8++
lax: +, o(+ +8(
noQdadoss.com
www.dadoss.com

Daldoss Microlift Installation Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Daldoss Microlift Installation Manual

Uploaded by

Copyright:

Available Formats

M

MAXIMUM STATIC LOAD : M100 = 270 Kg

You might also like