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Steve Digby Pump Etheori
Steve Digby Pump Etheori
WCB-Flow Products
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Reciprocating versus Rotary Pumps Basic Operation of Reciprocating Pumps API Specifications 674 & 675 Suction Side Installation Considerations Overall Cost of Ownership
Reciprocating metering/dosing pumps deliver a controlled & accurate flow to predetermined points of a process independent of pressure.
Pump Theory API Reciprocating Displacement Pumps Typical Deviations to API 675
API Listing 1.5 Equipment offered is referring to German and European standards i.e. DIN, EN, IEC, ISO,.... 2.2.5.1 Details of threading conform to ISO. 2.12.3 Unless proposed differently visual indication of capacity setting is shown as actual stroke length. 2.13.1.13 Bolts are calculated and selected in accordance with German pressure vessel code (AD-Merkbltter). 3.1.7 Motors are flanged directly to the pump. Consequently, there is no need for jackscrews. 3.3 Metering pumps are suitable for mounting directly onto prepared concrete. Base plates are therefore optional and can be quoted at additional cost. 3.3.9 If not stated differently base plates will not be furnished with jackscrews. 3.4.3.2 If not stated differently single point terminal box for instrumentation is not included. 3.4.4.3 The gauges used for local diaphragm rupture indication have dials either 63 mm or 100 mm, depending on size of pumphead. 3.4.5 Electrical systems are not included unless expressly required and specifically quoted.
Pump Theory API Reciprocating Displacement Pumps API Data Sheet Purchaser Information
1 2 3 4 5 6 7 For: No. of motors required 1 Site Serial no. TBA Remarks Notes: O indicates information to be completed by Purchaser. indicates information to be completed by manufacturer. API standard 674 governs unless otherwise noted OPERATING CONDITIONS (to be completed by purchaser) 8 9 10 11 12 13 14 15 Liquid (HC) Condensate Pumping temperature (C) PT: Normal 19 Maximum 58 Minimum -9 Density @ PT (kg/m): 569,8 Vapor pressure @ PT (bar): Viscosity @ PT (cP): 0,16 Acceleration head (m) Note 1 NPSH available (m): 14,7 Capacity @ PT (m/h): Maximum Note 2 Minimum Note Rated 3 5,3 Discharge pressure (bar g): Maximum Minimum Rated Note 4 Suction pressure ( bar g): Maximum Minimum Rated 17,8 Differential pressure (bar g): Maximum 19,2 Minimum Rated 16,2
Pump Theory API Reciprocating Displacement Pumps Flow Pattern of various Pumps Types
General Poor Pump Operation In almost all cases of insufficient flow rate or frequent service calls the pump will be blamed, not the system Only Recognised as Problems During Commissioning or Initial Operation.
Pump Theory API Reciprocating Displacement Pumps Flow Pattern of a Single Head Pump
100 % Capacity setting 60 % Capacity setting Top dead Center
Discharge
Pump Theory API Reciprocating Displacement Pumps Net Positive Suction Head
Net positive suction head (NSPH) is the total inlet pressure, stated in meters head minus the vapor pressure of the liquid in meters
What is a System ?
(in terms of the issue NPSH)
Suction vessel p(abs)
or Habs
A system is normally composed of: a pump a vessel from which the pump takes the liquid (suction vessel) piping between pump and suction vessel including valves, elbows, strainers, etc.
L
(Length of suction piping)
Hst
(Static head)
Pump
d
(pipe inside diameter)
NPSHA
Static head
NPSHR
NPSH margin
Pump Theory API Reciprocating Displacement Pumps How can NPSHA be calculated ?
The calculation is no more than determining the difference between positive heads i.e. absolute head in suction vessel plus static head and negative heads (losses) i.e. head due to vapor pressure, friction and mass acceleration
Plunger Sealings
180
360
Comparison of the investment and maintenance costs of a hydraulically actuated diaphragm pump compared to a packed plunger pump
Process Fluid Flowrate : Methanol : 12m3/hr Process Pressure Operating Hours : 160 bar : 8000/year
Diaphragm Pump Pump Type Investment Cost Annual Spare Use - plungers - plunger packing - diaphragms - pump valves - labour costs Annual maintenance costs Maintenance costs after 3 years operation Total costs after 3 years operation Comments Energy costs Lubrication of Plunger Packing Leakage
~5% Lower Not Required None Triplex 250,000 None 3 x 500 = 1,500 3 x 1,000 = 3,000 6 x 2,000 =12,000 10 h x 150 = 1,500 18,000
148,500
298,500