PLC Upgrade Project Documentation

PROJECT DOCUMENTATION
M/s APEX INDUTRIALS LIMITED
Owner Customer Consutant Purchase Order No. Project Name L & T Reference No.
: M/s TENUGHAT THERMAL POWER STATION. : M/S APEX INDUSTRIALS LTD. : : : PLC UPGRADATION FROM U84 TO QUANTUM. : 4000003346
Prepared : Approved : Released :
Rev 0 URI SBW BVK
Rev 1
Rev 2
Rev 3
Rev 4
Rev 5
EBG - Control & Automation Business Unit
EQUIPMENT NAME PLC UPGRADATION FROM U84 TO QUANTUM. EQUIPMENT NO. FE03346C01
GENERAL ARRANGEMENT
STATUS : FOR APPROVAL

Revision 0 RSS SBW BVK Revision 1 Revision 2 Revision 3 Revision 4 Revision 5
Prepared : Date/Sign Approved : Date/Sign Released : Date/Sign
EQUIPMENT NAME PLC UPGRADATION FROM U84 TO QUANTUM. EQUIPMENT NO. FE03346C01
WIRING DIAGRAM
STATUS : FOR APPROVAL

Revision 0 VRD URI BVK Revision 1 Revision 2 Revision 3 Revision 4 Revision 5
Prepared : Date/Sign Approved : Date/Sign Released : Date/Sign
AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING
THIS DRAWING AND DESIGN IS PROPERTY OF
LARSEN & TOUBRO LIMITED
GREY
TV1
230V
11
X2 1
Q1
230V AC SUPPLY FROM OUTSIDE THE PANEL
X1 1 2
4 HL1
RED
4
16 sq mm
230 V 0V 110V
BLACK
12 13
X2 2 X2 3
X1 2 3 32A
0V BLUE
BLACK
0V BLACK
14
X2 4
2.5 sq mm
X1 3
230V AC
X1 4
10
0V AC
C
Q2 X2 1
0
2.5 sq mm
16A
X2 2
7
D
Q3
8
Q4 10A
2.5 sq mm
2A
15
DATE
17
2.5 sq mm
PS1 BB11
N 0V
18
PS2
APPD
P8655
+24V
16
DRN BY
X3 1
STATUS OF DRG:
DETAILS
FOR APPROVAL CUSTOMER :
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR22 1
VRD
LARSEN & TOUBRO LIMITED EQ

C01
M/S APEX INDUSTRIALS
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2
SCHEME DIAGRAM FOR RIO PANEL TENUGHAT THERMAL POWER STATION
C&A FE03346C01
3 4 5 6 7
AS
SH 1 0 REV OF 11
8
X3 1
19
Q5 16A 21
HL2
2.5 sq mm
21
X2 3
23
Q6 6A
2.5 sq mm
25
B
X3 2
21
20
22
22
X2 4
24
26 25
22
BB1 24V DC +VE
BB2 0V DC -VE
BB3
26
BB4
C
110V AC PHASE
DI INTERROGATION SUPPLY
110V AC NEUTRAL
DO INTERROGATION SUPPLY
DATE
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR22 1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2
C&A FE03346C01
3 4 5 6 7
AS
SH 2 0 REV OF 11
8
2.5 sq mm
X1 3 X1 4
28
27
28
27
Q7 10A
29 29
2.5 sq mm
29
29
31
31
31
31
Q8 4A
29
31
SD1
33
ST1
30
XS1 EH1
32
EL1
29 30
31
32
BB10
DATE
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR22 1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2
C&A FE03346C01
3 4 5 6 7
AS
SH 3 0 REV OF 11
8
OVERVIEW OF I/O CONNECTION TO TERMINAL BLOCK

AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING THIS DRAWING AND DESIGN IS PROPERTY OF
1X1
1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 1 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 2 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 3 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 4 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 5 20
1X2
1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 6 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 7 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 8 20 1 B1691 CUB : 1 DROP : 6 RACK : 1 SLOT : 9 20
RELAY MODULE
RM 1
MB1
MB1
RM 2
B
MB1
MB1
RM 3
MB1
RM 4
MB1
RM 5
MB1
MB1
RM 6
D
RM 7
MB1
DATE
RM 8
E
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 4
REV OF 11
8 8
3 3
DIGITAL INPUT MODULE

(GROUP 1,2)
MODULE WIRING B1691
TERMINAL NO.
B I691 MODULE LAYOUT

34 34
9 10
110V AC BB3
0V AC BB4
10
51
CUB
1 2
DROP
RACK
SLOT
TB 1X1A 1X1B 1X1C 1X1D 1X1E
1 1 1 1 1 1 1 1 1
6 6 6 6 6 6 6 6 6
1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1)
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 19 20
34 34
35
3
36
4
37
5
38
1X2A 1X2B 1X2C 1X2D
GROUP 1
6
39
7
40
8
41
9
42 C
10
110V AC BB3
0V AC BB4
10
10
11 12
11 12 13
43
13
44 D
14
45
GROUP 2
14 15 16 17
APPD 46 47
15
16 17
48 DATE
18
49
19 18
50
20
DRN BY
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 5
REV OF 11
8 8
3 3
MODULE WIRING B1698
DIGITAL OUTPUT MODULE

(GROUP 1,2)
B1698 MODEL LAYOUT

59
1 34 4 21 37 20 3 36
59
0V DC BB2
CUB RELAY BOARD 1
DROP
RACK
SLOT 10 11
TB RM1-RM4 RM4-RM8
60
24V DC BB1
61
1 1
8-ve 7 -ve
6 6
1(MB1) 1(MB1)
62 63
6 -ve
64
GROUP 1
5 -ve
19 2 35 18
65
4 -ve
66
3 -ve
54
2 -ve
67
1 -ve
C
5 38 8 25
59
59
0V DC BB2
60
24V DC BB1
RELAY BOARD 2
41 24 7
55
8-ve
52
7 -ve
53
GROUP 2
6 -ve
40 23 6
56
5 -ve
57
4 -ve
58 DATE
3 -ve
68 E
39 22
2 -ve
69
APPD
1 -ve
DRN BY
Cont.
STATUS OF DRG:
PRINTING DATE:
11/24/2005
VALID TILL:
F
DETAILS
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 7
REV OF 11
8 8
3 3
MODULE WIRING B1698
DIGITAL OUTPUT MODULE

(GROUP 3,4)
10 26 13 46 29 12 45
78
78
0V DC BB2 24V DC BB1

80
79
79
RELAY BOARD 3
8-ve
81 B
7 -ve
82
GROUP 3
6 -ve
28 11 44 27 43
83
5 -ve
84
4 -ve
85
3 -ve
86
2 -ve
87
1 -ve
14 30 17 50 33 16
79 79 78 78
0V DC BB2 24V DC BB1
RELAY BOARD 4
D 70
8-ve
71
7 -ve
GROUP 4
49 32 15
72
6 -ve
73
5 -ve
74
4 -ve
DATE
48 31
75
3 -ve
76
APPD
2 -ve
47
77
1 -ve
DRN BY
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 8
REV OF 11
8 8
3 3
BILL OF MATERIAL
A
ITEM DESG.
EH1 EL1 PS1 PS2 Q1
ITEM TYPE
SP.HEATER
SPACE HEATER:240AC 60W CFL- FMS300/111 ELITE, 1X PL-S 11W
ITEM DESCRIPTION
MAKE: VILECO ELECTRICALS MAKE PHILIPS
CAT NO.
SH07057 XC00622 EM00025
/PAGE. QTY PATH NOTE

1 1 1 1
/3.7 /3.2 /1.3 /1.5 /1.3

B
P8655 - Power Supply B16xxE series

POWER SUPPLY
POWER SUPPLY:+24V DC,14A,INPUT:230V AC MCB:C SERIES 32A,2P,415VAC MAKE : HAGER / MDS / S&S
XQ51072BOJO
MCB
Q2 Q3 Q4 Q5 Q6 Q7
MCB MCB MCB MCB MCB MCB
MCB:C SERIES 16A,2P,415VAC MCB:C SERIES 2A,2P,415VAC MCB:C SERIES 10A,2P,415VAC MCB:C SERIES 16A,2P,415VAC MCB:C SERIES 6A,2P,415VAC MCB:C SERIES 10A,2P,415VAC
MAKE : HAGER / MDS / S&S MAKE : HAGER / MDS / S&S MAKE : HAGER / MDS / S&S MAKE : HAGER / MDS / S&S MAKE : HAGER / MDS / S&S MAKE : HAGER / MDS / S&S
XQ51069BOJO XQ51063BOJO XQ51068BOJO XQ51069BOJO XQ51067BOJO XQ51068BOJO
1 1 1 1 1 1
/1.2 /1.3 /1.5 /2.2 /2.6 /3.3

C
Q8 SD1
ST1 TV1
MCB
SWITCH THERMOSTAT TRANSFORMER SOCKET SWITCH
MCB:C SERIES 4A,1P,240VAC

SWITCH:DOOR LIGHT PUSH TO OFF
MAKE : HAGER / MDS / S&S MAKE :ESSEN :TYPE RS3 OR MAKE:APT CONTROLS
MAKE :IEC :TYPE PB902(WHITE)
XQ51065AODO XE10115 XQ50005

*
1 2 1 1 1 1 2 9 2 1 8
/3.7 /3.2 /3.7 /1.5 /3.5
THERMOSTAT:25-75DEG C,240V AC,20 AMP
XS1 MB1 TAP DI DO RIOR RM

HL1
DATE
SOCKET SWITCH:5/15 PIN BOX TYPE
MAKE :ANCHOR, TYPE :4624 MAKE :L&T MAKE :SCHNEIDER MAKE :L&T MAKE :L&T MAKE :L&T MAKE :ELMEX MAKE : VAISHNAV / TEKNIX MAKE : VAISHNAV / TEKNIX
TO BE SUPPLIED WITH 6 A FUSE WIRE
XE10117 EM00026 XE13105 EM00039 EM00020 EM00031
MOUNT BASE TAP DIGITAL I/P

DIGITAL O/P
B1634 MA0185100 B1691 B1698 C908M(V6) 8 PT OMRON RELAY MODULES TERMINALS
RIO DROP RELAY INDICATOR LAMP INDICATOR LAMP
LOT
RED INDICATOR LAMP FOR 230V AC SUPPLY ON GREEN INDICATOR LAMP FOR 24V DC SUPPLY ON
1 1
E
HL2
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
LARSEN & TOUBRO LIMITED BVK

2 2
SO 4000003346 DEPT 5640
EQ
C01

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 11
REV
REV OF 11
8 8
3 3
RELAY BOARD TYPICAL WIRING DIAGRAM

24V DC BB1
88
24V DC BB1
8 -ve 8 +ve 7 -ve

88
FUSE
C8 O8
88
P8
FUSE
C7 O7 P7
88
88
7 +ve 6 -ve
88
6 +ve
FUSE
C6 O6 P6
88
5 -ve
88
C5
FUSE
5 +ve
O5 P5
88 C
4 -ve
88
FUSE
C4 O4 P4 C3 O3 P3
88 88
4 +ve 3 -ve 3 +ve 2 -ve
FUSE
88
2 +ve 1 -ve
FUSE
C2 O2 P2
88
88
FUSE
C1 O1 P1
88
1 +ve
DATE
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 10
REV OF 11
8 8
3 3
B1691 : NOTES FOR MODULE WIRING 1. WIRE SHALL BE BUNCHED WITH SLOT NUMBER FERRULE ATTHE SLOT SIDE 2. USE 16/0.2 GREY WIRE FOR 16 POINT INPUT MODULE 3. 48/0.2 COLOURED WIRE SHALL BE USED ONLY AT MODULE END FOR 9,10,19,20 THE COLOUR CLASSIFICATION IS AS FOLLOWS - BLUE : DIGITAL I/P MODULE 110VAC 4. 48/0.2 COLOURED WIRE SHALL BE USED ONLY AT TERMINAL END FOR 1,2,11,12 THE COLOUR CLASSIFICATION IS AS FOLLOWS - BLACK.
DATE
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 6
REV OF 11
8 8
3 3
B1698 : NOTES FOR MODULE WIRING 1. WIRE SHALL BE BUNCHED WITH SLOT NUMBER FERRULE ATTHE SLOT SIDE 2. USE 7/0.2 YELLOW WIRE FOR 32 POINT OUTPUT MODULE 3. 7/0.2 COLOURED WIRE SHALL BE USED ONLY AT MODULE END FOR 4,21,8,25,13,46,17,50 THE COLOUR CLASSIFICATION IS AS FOLLOWS - RED : DIGITAL OUTPUT MODULE 4. 7/0.2 COLOURED WIRE SHALL BE USED ONLY AT MODULE END FOR 1,34,5,38,10,26,14,30 THE COLOUR CLASSIFICATION IS AS FOLLOWS - BLACK. 5. THE COMMON RETURN WIRE TO THE BUSBAR OTHER THAN FROM MODULE SHALL BE 48/0.2 RED WIRE
DATE
DRN BY
APPD
STATUS OF DRG:
DETAILS
PRINTING DATE:
11/24/2005
VALID TILL:
F
PREP CHKD APRD DATE

ECADFR20 1
1
VRD

C01
REV
URI SO 4000003346 BVK 11/16/2005 DEPT 5640

2 2

4 4 5 5 6 6
C&A
FE03346C01
7 7
SH 9
REV OF 11
8 8
3 3

PLC Upgrade Project Documentation

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PROJECT DOCUMENTATION

M/s APEX INDUTRIALS LIMITED

Prepared : Approved : Released :

Rev 0 URI SBW BVK

EBG - Control & Automation Business Unit

STATUS : FOR APPROVAL

Prepared : Date/Sign Approved : Date/Sign Released : Date/Sign

EBG - Control & Automation Business Unit

STATUS : FOR APPROVAL

Prepared : Date/Sign Approved : Date/Sign Released : Date/Sign

EBG - Control & Automation Business Unit

AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING

THIS DRAWING AND DESIGN IS PROPERTY OF

LARSEN & TOUBRO LIMITED

230V AC SUPPLY FROM OUTSIDE THE PANEL

FOR APPROVAL CUSTOMER :

PREP CHKD APRD DATE

LARSEN & TOUBRO LIMITED EQ

M/S APEX INDUSTRIALS

URI SO 4000003346 BVK 11/16/2005 DEPT 5640

SCHEME DIAGRAM FOR RIO PANEL TENUGHAT THERMAL POWER STATION

AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING

THIS DRAWING AND DESIGN IS PROPERTY OF

LARSEN & TOUBRO LIMITED

BB1 24V DC +VE

FOR APPROVAL CUSTOMER :

PREP CHKD APRD DATE

LARSEN & TOUBRO LIMITED EQ

M/S APEX INDUSTRIALS

URI SO 4000003346 BVK 11/16/2005 DEPT 5640

SCHEME DIAGRAM FOR RIO PANEL TENUGHAT THERMAL POWER STATION

AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING

THIS DRAWING AND DESIGN IS PROPERTY OF

LARSEN & TOUBRO LIMITED

FOR APPROVAL CUSTOMER :

PREP CHKD APRD DATE

LARSEN & TOUBRO LIMITED EQ

M/S APEX INDUSTRIALS

URI SO 4000003346 BVK 11/16/2005 DEPT 5640

SCHEME DIAGRAM FOR RIO PANEL TENUGHAT THERMAL POWER STATION

OVERVIEW OF I/O CONNECTION TO TERMINAL BLOCK

LARSEN & TOUBRO LIMITED

FOR APPROVAL CUSTOMER :

PREP CHKD APRD DATE

LARSEN & TOUBRO LIMITED EQ

M/S APEX INDUSTRIALS

URI SO 4000003346 BVK 11/16/2005 DEPT 5640

SCHEME DIAGRAM FOR RIO PANEL TENUGHAT THERMAL POWER STATION

AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING

THIS DRAWING AND DESIGN IS PROPERTY OF

LARSEN & TOUBRO LIMITED

DIGITAL INPUT MODULE

MODULE WIRING B1691

B I691 MODULE LAYOUT

TB 1X1A 1X1B 1X1C 1X1D 1X1E

1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1) 1(MB1)

1X2A 1X2B 1X2C 1X2D

FOR APPROVAL CUSTOMER :

PREP CHKD APRD DATE

LARSEN & TOUBRO LIMITED EQ

M/S APEX INDUSTRIALS

URI SO 4000003346 BVK 11/16/2005 DEPT 5640