CSWIP PLANT INSPECTOR COMPETENCE/EXPERIENCE LOG: LEVEL 2 PREQUALIFICATION

Purpose This logbook is to be completed by CSWIP Plant Inspector candidates applying for entry to the Level 2 course and examination It !ill be used by CSWIP assessors as a basis for assessment of a plant inspector"s individual experience and competence It may also be used# for their o!n purposes# by candidates as a pre CSWIP Level 2 checklist of their competence and experience Scope The scope of this logbook comprises both !orks $shop% inspection of ne! e&uipment and the in'service inspection of existing e&uipment It covers all necessary competence(experience areas up to the CSWIP Plant Inspector Level 2 core course $2 !eeks class attendance% It does not cover the pre&ualification sub)ects for Level 2 endorsements or Level * These have their o!n separate logbook Instructions to candidates + ,ill in the logbook as comprehensively as possible It is important that it provides a fair vie! of your experience and competence in the areas identified 2 It is not expected that all candidates !ill be able to complete all the categories# o!ing to different career paths and backgrounds CSWIP !ill assess each logbook individually and make a decision as to !hether the competence and experience sho!n is sufficient for entry to the CSWIP Plant Inspector Level 2 core course 2 If you have been a!arded a CSWIP plant Inspector Level + pass certificate# indicate this on page 2# by typing "-.S" !here sho!n * If you are relying on supporting documentation $reports# other training course results etc%# give these references in the competence log but do not attach the supporting documentation itself !hen submitting the logbook for assessment CSWIP !ill re&uest it if it is re&uired / Those ro!s sho!n as 012 only should be completed by 12 candidates only 3 .ach category entry in the logbook for !hich you claim competence and experience must be endorsed $signed% in the right hand column This should be by an engineer# manager etc !ho can verify your competence and experience in the specific category that you claim .nter the signature only# !ith a reference number +# 2# * etc then complete the table belo!# giving the identification of each referenced person -ou may use up to 4 different people as referees# depending on the scope of the experience that you claim

Ref

Name/Position

Telephone or e-mail

Candidate name in full CSWIP Plant Inspector Level 1 ualified !T"pe #es or No$ %NC or e uivalent in &n'ineerin' !T"pe #es or No$ If "es( name of ualification 'ained

: : : :

)eclaration
I declare that the contents of this logbook give a fair and accurate vie! of my competence and experience in the plant inspection sub)ects indicated I have completed this logbook myself and understand that CSWIP may re&uest supporting documentation# reports and references in order to verify my claimed experience and kno!ledge In the event of a false statement being discovered# any CSWIP examination taken !ill be declared null and void and the certificate automatically invalidated

Candidate Si'nature )ate of su*mission

5 666666666666666666666666 5

Competence
C$te%o & S#'(ect Competence c$te%o & Expe !ence

Expe !ence

e"#! ement
P*$nt/,$te En,o )e,

T $!n!n% co# )e !n *!e# o+ expe !ence

Guidance

Cells in this column marked -T indicate that the experience requirement may be capable of being fulfilled Competence category Experience recognised by by successful as recognised by CSWIP as fulfilling the attendance on a CSWIP. competence category. specific training course. Gi e details of the course if you !ish to claim exemption in this !ay.
Understand site safety procedures and PPE practices Have attended a site safety induction at an operating plant -T -T

State the plant"site# and year# on !hich you gained the experience e.g. $%& plant '(()

Gi e ref*then complete table on page +,

Understand site permit to work Have performed inspections under (PTW) systems and be able to a PTW system describe how they operate ./ In)pect!on )$+et& Gene $* )!te )$+et& Understand the potential dangers of working alone on site Understand site accident reporting procedures Understand the !caftag or similar tagging system of scaffold safety Have attended a site safety induction at an operating plant Have seen a completed accident report form

-T

-T

Have performed inspections on a -T plant where a scaffold safety tagging system is in use

Have witnessed a full hydraulic test at '()*+ working pressure on a vessel or pipework system with a working pressure '), barg- OR a Understand the safety aspects of full pneumatic test (not a low pressure testing and be able to pressure leak test) on a vessel with describe dangers" #ecognise any P e))# e te)t!n% )$+et& a working pressure '(, barg" .n statutory documentation relating either case- the e/uipment must to pressure test safety (H!E $!% have been fitted with temporary in the U&) connections (blank flanges- etc)" Have read relevant statutory documentation relating to pressure test safety (H!E $!% in the U&)

P e2!n)pect!on c*e$n!n% Understand the safety dangers of Have entered a vessel under a gas0 o+ 3e))e*) $n, con+!ne, incomplete cleaning of vessels free certificate )p$ce) before entry -T

./ In)pect!on )$+et& 0cont!n#e,1

4P/MPI m$te !$*) !n con+!ne, )p$ce)

Understand correct procedures for the use of 1P and 2P. materials in confined spaces

Have witnessed the use of 1P aerosol cleaner3penetrant3developer and 2P. contrast paint3inks

-T Understand the safety ha4ards Have seen #T operations in R$,!o% $p5!c te)t!n% associated with #T and recognise progress- with barriers and safety 0RT1 )$+et& p oce,# e) the safety signs used to show signs erected that #T is in progress 2/ T5e o*e o+ t5e p*$nt !n)pecto St #ct# e o+ t5e !n)pect!on !n,#)t & Understand the differences between user inspectorsHave provided inspection services insurance inspectors- 5ompetent in one of the categories shown and Person statutory inspectorshave liased with inspectors from classification societies and works other categories inspection agencies Understand the differences in Have read 5!W.P and 678 scope between 5!W.P literature available (reference certification and 6ational documents or websites) e9plaining 7ocation 8ualifications (678s) in the structure of both schemes" :m similar disciplines aware of other related documents produced by trade associations (in the U&- !afety :ssessment ;ederation <!:;e1= and Engineering E/uipment 2anufacturers and Users :ssociation <EE2U:=)

P*$nt In)pecto "#$*!+!c$t!on) -U6 on*&

St$t#to & !n)pect!on

Understand the role of The 5ompetent Person in statutory inspections

Have seen statutory inspection reports for pressure e/uipment or lifting e/uipment

C*!ent +oc#)

Have performed inspections under Understand the need for client instruction from the plant focus whilst not compromising owner3user $n, performed decisions on safety or integrity of inspections under instruction from the plant being inspected another party (e"g" insurerpurchaser) Understand the differences and similarities of works inspection Have performed both works and in0 (new e/uipment) and in0service service (shutdown) inspection of (shutdown) inspection of e9isting engineering plant e/uipment :ppreciate the role of the 5!W.P Have personally issued a non0 plant inspector as decision0 conformance report (65#) during maker an inspection -T Have worked under the re/uirements of a 8: procedures manual and been a recipient of a controlled copy of the manual Have either been audited or -T performed an audit relating to inspection activities on in0service plant

T5e )cope o+ p*$nt !n)pect!on

In)pect!on $n, ,ec!)!on2m$7!n% 8/ 4oc#ment$t!on p oce,# e) $n, Q#$*!t& A))# $nce 0QA1

Q#$*!t& A))# $nce:ISO #ecognise the re/uirements of 9:::02::: o e$ *!e .!> ?,,, as they apply to plant 3e )!on)1 inspection Understand the purposes of audits and how they are conducted

QA $#,!t)

EN ;<::; =Gene $* c !te !$ +o t5e ope $t!on o+ 3$ !o#) t&pe) o+ 'o,!e) pe +o m!n% !n)pect!on= -U6 on*& S!te = e%!)t $t!on= o+ p e))# e/*!+t!n% e"#!pment $n, ot5e c !t!c$* e"#!pment O %$n!)$t!on o+ )t$t#to & !n)pect!on)

#ecognise the purpose of E6 %*,,% in certifying inspection organisations

Have read a copy of E6 %*,,%

Understand the concept of site Have carried out an inspection on registration of critical e/uipment an operating site that uses a on e"g" refinery3petrochemical registration system- and seen the plant documentation system in action #ecognise the documentation Have seen documentation relating involved in notifying- postponing to the notification and and reporting statutory postponement of in0service inspections of pressure3lifting statutory inspections e/uipment

#ecognise documentation (in S$+e ope $t!n% *!m!t) written scheme of e9amination +o p e))# e e"#!pment or similar) used to record safe operating limits (!>@s) #ecognise documentation used Repo t!n% )!t#$t!on) o+ to report situations of imminent =!mm!nent ,$n%e = danger to enforcing authorities

Have seen documentation relating to the recording of !>@s

Have seen documentation and associated plant internal procedures used for reporting situations of imminent danger

T5e m$n$%ement o+ !n)pect!on

#ecognise the basic Have managed inspection services management procedures used in in one of the categories shown and both works and in0service have liased with inspectors from inspection organisations other categories

Have seen :!2E U0forms for U!:0 -T manufactured vessels and read the P e))# e 3e))e* :ppreciate the differences declaration of conformity and con)t #ct!on *e%!)*$t!on between the situation in Europe- technical file re/uirements for EU0 >o *,>!,e U!: and other countries manufactured vessels under the Pressure E/uipment 1irective (PE1) -T P e))# e e"#!pment !n2 :ppreciate the legal Have seen the contents of :P. *(,)e 3!ce !n)pect!on re/uirements for in0service :P. *A, and :P. B*C in0service e"#! ement) !n t5e vessel- pipework and storage inspection codes USA tank re/uirements in the U!: P e))# e e"#!pment !n2 )e 3!ce !n)pect!on e"#! ement) !n t5e U6 -U6 on*& T $n)po t$'*e %$) c&*!n,e !n)pect!on e"#! ement) !n EU co#nt !e) L!+t!n% e"#!pment )t$t#to & !n)pect!on e"#! ement) Understand the scope of The Pressure !ystem !afety #egulations (P!!#s) and the :pproved 5ode of Practice document (:5oP) Understand the purpose and scope of The Transportable Pressure E/uipment 1irective (TPE1) Understand the general re/uirement for periodic in0 service inspection imposed in many countries (e"g" @>@E# in the U&) :ppreciate the way that EU 1irectives are being developed

;/ Le%!)*$t!on

Have read the P!!#s and :5oP and can describe the content of #egulations D-? and (,

Have read background information on the TPE1 -T

5an identify the relevant lifting e/uipment statutory regulations and any relevant :5oP in one country Have viewed relevant websites3references showing lists of EU 1irectives under development

4e3e*opment o+ EU 4! ect!3e)

Understand the format of Have used these five types of $eneral :rrangement ($:) Inte p et$t!on o+ drawings during either shop or in0 drawings- PE.1s- process en%!nee !n% , $>!n%) service inspection of engineering schematics- pipework isometrics plant and welding drawings

T $n)po t$'*e p e))# e Have inspected an E6 (%%) TP# (or ecept$c*e) 0TPR)1 !/e/ #ecognise the basic construction e/uivalent U! specification %$) c&*!n,e ): e/%/ EN features used in E6 (%%) TP#s (e"g"1>T %F0W)) during batch .;;2/4OT ;?2W manufacture Have witnessed 61T and a burst test (volumetric e9pansion) on a batch0manufactured TP# and interpreted the results against construction standards

</ P*$nt ,e)!%n $n, en%!nee !n% , $>!n%)

T $n)po t$'*e p e))# e ecept$c*e) 0TPR)1 !/e/ Understand the procedures for %$) c&*!n,e ): e/%/ EN 61T and burst testing of TP#s .;;2/4OT ;?2W

Have inspected an E6 )DB !imple Pressure 7essel (hori4ontal or S!mp*e P e))# e 3e))e* #ecognise the basic construction vertical) or e/uivalent U! 0SPV)1 ,e)!%n $n, features used in E6 )DB !P7s specification (e"g" !:E3:!2E 7...) con)t #ct!on 0EN 2@A1 both during manufacture and in service Co,e, #n+! e, #ecognise the basic construction Have inspected a coded unfired P e))# e 3e))e* ,e)!%n features used in coded unfired pressure vessel (e"g" air receiver$n, con)t #ct!on 0?S pressure vessels" :ppreciate the process vessel ) ')*, bar litres P4 <<::/EN general concept of design both during manufacture and in .8;;</ASME VIII/TR4 codes(F! P1 **,,3E6 service etc1 (C%%*3:!2E 7...3T#1 etc) Be$te, P e))# e 3e))e* #ecognise the basic construction Have inspected a heated pressure ,e)!%n $n, features used in heated pressure vessel3calorifier both during con)t #ct!on vessels3calorifiers manufacture and in service

A/ In)pect!on o+ #n+! e, p e))# e 3e))e*)

A#x!*!$ & 'o!*e ,e)!%n $n, con)t #ct!on 0?S P4 2C9:/EN .29<81 W$te ?o!*e ,e)!%n $n, con)t #ct!on0?S ...8/ASME ./EN .29<2

Have inspected a package au9iliary steam boiler (water tube or fire tube type) '* barg o can demonstrate a detailed knowledge of their construction features and how they are inspected #ecognise the basic construction Have inspected a water tube steam features used in water tube boiler $n, can demonstrate a steam boilers- including larger detailed knowledge of their coal3oil3H#!$ power generation construction features and how they types are inspected #ecognise the basic construction features used in steam boilers (au9iliary package boilers '* barg)

P e))# e 3e))e* n$mep*$te): ASME

Understand the meaning of vessel nameplate data and the re/uirements under :!2E

Have inspected a vessel with an :!2E nameplate and reported on the nameplate content

P e))# e 3e))e* n$mep*$te): PE4/CE m$ 7!n%

Understand the meaning of vessel nameplate data and the Have inspected a vessel with a re/uirements under the PE135E marked nameplate and European Pressure E/uipment reported on the nameplate content 1irective (PE1) Understand the practical obGectives and methodology of pressure testing Have witnessed a hydraulic test at '()*+ ma9imum allowable working pressure (2:WP) on a pressure e/uipment component ')*, bar litres -T

P e))# e te)t!n%

P e))# e te)t!n% c$*c#*$t!on)

Understand the methodology for Have reviewed and reported on the calculating hydraulic test accuracy of pressure test pressure under common calculations pressure e/uipment design codes #ecognise common Have seen and measured and manufacturing defects in reported on out0of0 pressure vesselsH out0of0 roundness3head0to0shell and shell0 roundness3head0to0shell and to0shell misalignment3profile shell0to0shell distortion(bulging) and bowing misalignment3profile distortion during a works3shop inspection of a (bulging) and bowing new or repaired pressure vessel #ecognise common in0service Have seen and measured and visible degradation mechanisms reported on wall thinning- peakingin pressure vesselsH wall profile distortion (bulging) during thinning- peaking- profile an in0service pressure vessel distortion (bulging) inspection

A/ In)pect!on o+ #n+! e, p e))# e 3e))e*) 0cont!n#e,1

P e))# e 3e))e* m$n#+$ct# !n% ,e+ect) $n, !n$cc# $c!e)

P e))# e 3e))e* !n2 )e 3!ce ,e% $,$t!on

C/ In)pect!on o+ p!pe>o 7 )&)tem)

Ste$m P!pe>o 7 ,e)!%n #ecognise the basic construction $n, con)t #ct!on: ANSI features used in :6!. FC("( ?8././ANSI ?.A/< steam pipework design and :6!. 0+*$n%e)1 F(B"* (flanges)

Have inspected steam pipework either during manufacture or in service

P oce)) P!p!n% ,e)!%n #ecognise the basic construction Have inspected :6!. F(C"C process $n, con)t #ct!on: ANSI features used in :6!. FC("C pipework either during ?8./8 process pipework design manufacture or in service @/ In)pect!on o+ 5e$t S5e** $n, t#'e t&pe #ecognise the basic construction Have inspected a TE2: shell and -T exc5$n%e ) 5e$t exc5$n%e ,e)!%n features of TE2:0type shell0and0 tube heat e9changer during an in0 $n, con)t #ct!on tube heat e9changers service cold shutdown inspection" Have reviewed the e9changer datasheet and compared with nameplate data

P*$te t&pe 5e$t #ecognise the basic construction Have inspected a plate0type heat exc5$n%e ,e)!%n $n, features of plate0type heat e9changer during an in0service con)t #ct!on e9changers cold shutdown inspection #ecognise types of scaling3fouling3tubesheet thinning and wall thinning (pressure envelope) in heat e9changers Have inspected and reported fouling3corrosion3wall thinning in a shell0and0tube heat e9changer -T #ecognise the basic construction Atmo)p5e !c )to $%e features used in :P. B*, or F! Have inspected an atmospheric t$n7 ,e)!%n $n, )B*% atmospheric storage tanks" storage tank in service to the con)t #ct!on: API :ppreciate the main content of principles of :P. B*C or EE2U: (*? A<:/?S 2A<; :P. B*C or EE2U: (*?

Be$t exc5$n%e +o#*!n% $n, ,e% $,$t!on

9/ In)pect!on o+ $tmo)p5e !c )to $%e t$n7):

Atmo)p5e !c )to $%e t$n7 co o)!on $n, ep$! : 0API A<8/EEMUA .<91 V$*3e ,$t$)5eet)

Understand the procedures and limitations (:P. B*C3EE2U: (*?) of repair to corroded tanks Understand the content of a valve datasheet

Have recommended3witnessed repairs to lower shell strakes or floor annulus plates of an atmospheric storage tank Have reviewed a valve datasheet and compared with nameplate data and test results

V$*3e 'o,& te)t!n%: ANSI ?.A/8;

Understand the procedures for Have witnessed and reported on a hydraulic testing of valve bodies valve body test in a manufacturers to :6!. F(B"C% or similar works Understand the procedures for seat leak testing of valves to :6!. F(B"C% or ;5. A,0) (control valves) Understand the procedures for functional testing of control valves Understand the application of 61T to cast valve bodies #ecognise the basic construction features of high lift type- relay type and pressure3vacuum type P#7s Have witnessed and reported on a valve seat leakage test in a manufacturers works Have witnessed and reported on control valve functional testing in the manufacturers works Have witnessed visual31P32P.3UT of cast valve bodies either in the manufacturers works or on siteand reported on body defects Have seen P#7s in use on an operating plant

.:/ In)pect!on o+ 3$*3e)

V$*3e )e$t *e$7 te)t!n%: ANSI ?.A/8;/FCI C:22 Cont o* 3$*3e +#nct!on$* te)t!n% V$*3e 'o,& N4T/,e+ect)

../ In)pect!on o+ p otect!3e ,e3!ce)

P e))# e e*!e+ 3$*3e 0PRV1 ,e)!%n $n, con)t #ct!on

PRV te)t!n% 0API RP AC21

Have witnessed and reported on Understand P#7 pre0pop testingP#7 pre0pop testing- hot float hot float testing and testing and Trevitesting - including Trevitesting the acceptability of test arrangements for each #ecognise the basic construction Have seen other protective devices features of other protective in use on an operating plant devices e"g" bursting discs Have reviewed balance #ecognise balancing and grades3vibration test results in vibration limits (.!> (?%,371. machinery test reports or ),*B) stated on rotating witnessed balancing tests taking machinery test reports place on a rotor assembly from any rotating machine Have reviewed and reported on the -T Understand the contents of content of centrifugal pump centrifugal pump datasheets datasheets Understand centrifugal pump performance (83h) testingH .!> C***31.6 (?%%3:P. B(, Understand centrifugal pump 6P!H testing Have witnessed and reported on a centrifugal pump test to .!> C***31.6 (?%%3:P. B(, in the manufacturers works Have witnessed and reported on a centrifugal pump 6P!H test in the manufacturers works

Ot5e p otect!3e ,e3!ce) ,e)!%n $n, con)t #ct!on

.2/ In)pect!on o+ ot$t!n% m$c5!ne &

Have witnessed and reported on a Understand specific test criteria performance test on a 6;P:0rated In)pect!on $n, te)t!n% for fire pumps (6;P:) fire pump o+ ot$t!n% m$c5!ne &: Cent !+#%$* p#mp)D $! Have witnessed and reported on a comp e))o )D %$) Understand centrifugal pump centrifugal pump post0test t# '!ne)D ,!e)e* en%!ne) post0test stripdown e9amination stripdown e9amination in the manufacturers works Understand compressor free air Have witnessed and reported on a delivery (;:1) testing (e"g" F! ;:1 test on an air or gas (*A(3.!> ()(A3:!2E PT5 (,) compressor Understand high speed turbocompressor testing (71. ),%*3F! ),,?3:!2E PT5 (,) Have witnessed and reported on a performance test on a high speed turbocompressor

Understand gas turbine ($T) Have witnessed and reported on rotor total indicated runout (T.#) T.# measurements for a $T rotor measurement Have witnessed and reported on Understand $T rotor balancing rotor overspeed and balancing and overspeedH .!> (?%,371. balance grades3vibration test in the ),*B manufacturers works

Understand $T no0load running Have witnessed $T no0load running test test in the manufacturers works Understand $T clearance measurement Have witnessed and reported on $T rotor3stator clearance checks in the manufacturers works or on site

Have witnessed and reported on $T Understand $T site performance performance (guarantee) tests on testing site Understand $T noise testingH Have witnessed and reported on a .!> (,%?% $T noise test to .!> (,%?% .2/ In)pect!on o+ ot$t!n% m$c5!ne & 0cont!n#e,1 Have reviewed an .TP for In)pect!on $n, te)t!n% Understand diesel engine manufacture or factory rebuild of a o+ ot$t!n% m$c5!ne &: .nspection and Test plans (.TPs) diesel engine '(2W Cent !+#%$* p#mp)D $! comp e))o )D %$) Have witnessed diesel engine t# '!ne)D ,!e)e* en%!ne) Understand the procedure for ('(2W) crankshaft deflection checking of diesel engine measurements in the works or on crankshaft deflections site and interpreted the results Have witnessed functional and load Understand diesel engine test to .!> C,%B of a diesel engine functional and load testingH .!> ('(2W) in the manufacturers C,%B works and reported on the results Understand diesel engine post0 test stripdown inspection .8/ In)pect!on o+ *!+t!n% e"#!pment P oo+ te)t!n% o+ ope) $n, 5oo7) Have witnessed and reported on a diesel engine ('(2W) post0test stripdown e9amination in the manufacturers works Have witnessed works proof testing Understand the proof tests of wire ropes and crane hooks and performed on ropes and crane reviewed or calculated factors of hooks for lifting e/uipment safety Have read the @>@E# :pproved 5ode of practice (:5oP)"

LOLER e%#*$t!on) -U6 on*&

:ppreciate the application of @>@E# (@ifting >perations and @ifting E/uipment) #egulations

Understand the typical content of Have reviewed an .TP used for C $ne In)pect!on $n, an .TP used for manufacture of a manufacture of a crane ('*t !W@) te)t p*$n) 0ITP)1 crane ('*t !W@) and reported on its content C $ne ,e)!%n $pp $!)$* $n, ,$t$)5eet) Understand the procedures for crane design appraisal and the relevance of technical standards (e"g" F! %BB3.!> %C,(3;E2)including design classification (mechanism and structure class) Have reviewed a crane design appraisal report and datasheet

C $ne +#nct!on$* $n, *o$, te)t)

Understand the works and site Have witnessed crane functional tests performed on a crane checks- hook approach test(functional checks- hook (,,+3()*+ !W@ tests and approach test- (,,+3()*+ !W@ braking distance tests in the works tests and braking distance tests or on site (pre0commissioning) Have performed an in0service Understand in0service inspection inspection (statutory inspection to procedures for cranes @>@E#) and reported on the results

C $ne !n2)e 3!ce !n)pect!on

Understand the procedures for Have performed an in0service P$))en%e o %oo,) *!+t in0service inspection of lifts inspection (on a passenger or 0e*e3$to 1 !n)pect!on (elevators)- including mechanical goods lift (elevator) and reported and electrical aspects on the results

.;/ P oc# ement "#$*!t& $))# $nce

P oc# ement "#$*!t& Have marked0up an .TP for new $))# $nce 0!/e/ ,# !n% Understand the use of .nspection construction or repair of )5op m$n#+$ct# e1 to and Test Plans (.TPs) engineering e/uipment of any type meet ,e)!%n co,e) Have performed works or site inspections on a proGect using traceable material (certificates C"(F minimum) and on a proGect using lower certification grades (e"g" grade )")) Have witnessed an actual test (or inspected and reported upon an already0tested test piece) for the following destructive testsH cold tensile- 5harpy impact (any temperature)- weld bend test Have reviewed E6(,),% certificates type C"(:-C"(F and )") (certificate of conformity) during a works or site inspection and have raised a non0conformance report (65#) for unsatisfactory certification Have reviewed material certificates for steel components during a works or site inspection and have raised a non0conformance report (65#) for unsatisfactory certification

.</ In)pect!n% m$te !$*) o+ con)t #ct!on

T5e p oce)) o+ m$te !$* t $ce$'!*!t&

Understand the general process of material traceability and its limitations

M$te !$* ,e)t #ct!3e te)t!n%

Understand the important destructive tests carried out to determine material properties

M$te !$* ce t!+!c$t!on

#ecognise the different types of E6 (,),% material certification and the levels of assurance3limitations of each #ecognise specifications for different types of engineering steels (low carbon3weldable grade- low alloy and high alloycast iron etc"

Gene $* 7no>*e,%e o+ en%!nee !n% )tee*)

Gene $* 7no>*e,%e o+ 5!%5 n!c7e* $**o&)

#ecognise specifications for common types of high nickel alloys (.ncolloy- Hastelloy etc)

Have reviewed material certificates for high nickel alloy during a works or site inspection

Gene $* 7no>*e,%e o+ non2+e o#) m$te !$*)

#ecognise specifications for Have reviewed material certificates common types of non ferrous for non0ferrous material during a materials (Titanium and cupro0 works or site inspection nickel etc) Understand the role of welding documentation (E6 )DA3)DD3:W!) Have reviewed a weld procedure -T specification WP!)- procedure /ualification record (P8#) and welder approval document as part of an inspection3documentation review -T

We*,!n% p oce)) ,oc#ment$t!on/QC

.A/ In)pect!n% >e*,!n%

We*, ep$! ) $n, mo,!+!c$t!on)

Understand the re/uirements of Have inspected a weld repair with repair welding in comparison to related WP!3P8# documentation new0manufacture Understand the principles of visual weld inspection #ecognise the dangers of incorrect welding techni/ues on cast components- post0weld heat treated age0hardened components etc Understand the basic techni/ues hardness testing and the limitations3accuracy of E/uotip32icrodur in0situ tests

V!)#$* >e*, !n)pect!on

Have inspected fillet- butt and -T cruciform0type manual metal arc (22:) welded Goints in plate and pipework -T Have e9perienced a situation of weld failure caused by incorrect welding techni/ues

Inco ect >e*,!n% $ct!3!t!e) .C/ Non ,e)t #ct!3e te)t!n% B$ ,ne)) te)t!n%

Have witnessed hardness test (H73HF3H# etc) either in the laboratory or in0situ (e"g" E/uotip32icrodur techni/ues) -T

?$)!c )# +$ce c $c7 ,etect!on 04P1 ?$)!c )# +$ce c $c7 ,etect!on 0MPI1 ?$)!c #*t $)on!c te)t!n%: : ,e% ee p o'e) ?$)!c #*t $)on!c te)t!n%: $n%*ep o'e)

Understand the basic techni/ues Have witnessed a 1P test on welds of 1ye Penetrant (1P) .nspection

Understand the basic techni/ues Have witnessed black ink3contrast -T of 2agnetic Particle .nspection paint 2P.- ;luorescent 2P. and dry (2P.) powder 2P. on welds Have witnessed and reported on -T basic UT thickness checks or lamination scans with , degree probes Understand the basic techni/ues Have witnessed and reported on -T of ultrasonic testing (UT) basic UT checks of welds or castings using angle degree probes Understand the basic techni/ues of ultrasonic testing (UT)

?$)!c R$,!o% $p5!c Te)t!n% 0RT1

Have reviewed #T films and -T technician s defect reports for Understand the basic techni/ues straightforward #T techni/ues e"g" of radiographic testing !W!. on fabricated plate or pipework Have reviewed microstructures and -T Understand the techni/ues of creep replication technician s3metallurgist s defect reports for creep replication on high temperature components

C eep ep*!c$t!on

A,3$nce, N4T tec5n!"#e) I,ent!+!c$t!on o+ )!mp*e co o)!on mec5$n!)m)

-T Understand the principles and Have witnessed or reviewed limitations of time of flight documentation e9plaining the diffraction (T>;1) techni/ues and limitations of T>;1 Have identified electrochemicalUnderstand the mechanisms and galvanic- crevice corrosion during features of electrochemicalin0service inspection and produced galvanic- crevice corrosion an inspection report

Have seen e9amples of stress Understand the comple9ity of App ec!$t!on o+ t5e corrosion cracking (!55)- chloride composite corrosion mechanisms ex!)tence o+ compo)!te corrosion of stainless steel and and identify the most common co o)!on mec5$n!)m) weld attack of stainless steel mechanisms welds App ec!$t!on o+ t5e ex!)tence o+ 5!%5 tempe $t# e co o)!on mec5$n!)m) .@/ ?$)!c co o)!on $n, ,e% $,$t!on App ec!$t!on o+ t5e ex!)tence o+ c eep mec5$n!)m) !n 5!%5 tempe $t# e component) Understand the effect of high temperature on corrosion type and rate Have seen e9amples of stress corrosion cracking (!55)- chloride corrosion of stainless steel and weld attack of stainless steel welds Have seen physical e9amples or photographs of creep failures

Understand that creep is a time and temperature0dependent failure mechanism

App ec!$t!on o+ t5e Understand that fatigue is stress ex!)tence +$t!%#e $) $ and cycle0dependent and can common +$!*# e cause une9pected catastrophic mec5$n!)m failure Understand the role of the Co o)!on mon!to !n% corrosion engineer in monitoring $n, cont o* and controlling corrosion .9/ In)pect!n% p$!nt!n% $n, *!n!n%) In)pect!n% p$!nt!n% #ecognise basic paint testing practices

Have seen physical e9amples or photographs of fatigue failures Have performed in0service inspections on a plant where corrosion monitoring is used for critical e/uipment (refinery3petrochemical plant or similar) Have inspected painting (new or in0 -T service) and have produced an inspection report on the visual condition of the painting Have witnessed a dry film thickness -T (1;T) test and spark (holiday) test

In)pect!n% #''e *!n!n%)

#ecognise basic rubber lining testing practices

Have visually inspected vulcanised sheet0applied rubber lining (new or in0service) and have produced an inspection report on the condition and integrity of the lining Have witnessed a spark (holiday) test- rubber hardness (!hore 1) test and rapping (adhesion test) Have visually inspected $#P lining (new or in0service) and have produced an inspection report on the condition and integrity of the lining Have witnessed spark (holiday) test- 1;T test and understand the need for a pre0lining chloride test (option)

In)pect!n% G*$)) Re!n+o ce, P*$)t!c 0GRP1 *!n!n%)

#ecognise basic $#P lining testing practices

In)pect!n% met$**!c *!n!n%)/c*$,,!n%)

#ecognise basic techni/ues of loose cladding- welded sheet cladding ( wallpapering )- weld layering and galvanising

Have visually inspected galvanised components

T5e #)e o+ R?I tec5n!"#e) on ope $t!n% p*$nt 2:/ R!)72'$)e, In)pect!on 0R?I1 R?I )t$n,$ ,) R?I comme c!$* )o+t>$ e 2./ F!tne)) +o p# po)e 0FFP1 $n, Remn$nt L!+e A))e))ment) 0RLA1 Remn$nt *!+e c$*c#*$t!on) 0ASME /API met5o,o*o%&1 Remn$nt *!+e c$*c#*$t!on) 0c#m#*$t!3e *!+e2 + $ct!on) Ee/%/ TR4F met5o,o*o%&1

:ppreciate what #F. is and recognise the basic steps of a /uantitative3/ualitative #F. analysis

Have seen documentation (plant inventory- list of damage mechanisms and matrices) from an operating #F. scheme and seen the resulting changes to the written scheme of e9amination (W!E) Have seen the contents list of :P. *D,3*D( Have reviewed literature on commercially0available #F. software

-T

:ppreciation of :P. *D,3*D( :ppreciation of proprietary #F. system software available

-T -T

-T Understand the :!2E3:P. *(,3:P. *A, etc approach to Have performed remnant life remnant life assessment based assessment based on corrosion on corrosion rate and remaining rate and remaining wall thickness wall thickness Understand the cumulative life fractions approach to remnant life assessment based on e"g" T#1 methodology Have performed remnant life assessment based on cumulative life fractions methodology

FFP $))e))ment: ?SC9.: Le3e* .

:ppreciate the methodology of ;;P assessment to F! A?(, @evel ( or :P. *A) (basic) :ppreciate the methodology of ;;P assessment to F! A?(, @evels ) and C or :P. *A) (advanced)

Have reviewed a ;;P assessment -T based on F! A?(, @evel ( or :P. *A) (basic) Have performed a ;;P assessment -T based on F! A?(, @evel ( or :P. *A) (basic) and reviewed a ;;P assessment based on F! A?(, @evels ) and C or :P. *A) (advanced)

FFP $))e))ment: ?SC9.: Le3e*) 2 $n, 8

Have produced a works inspection report for a piece of statutory e/uipment (pressure or lifting e/uipment) F$m!*!$ !t& >!t5 ,!++e ent t&pe) o+ !n)pect!on epo t!n% $n, e*$te, ,oc#ment) Have produced an in0service inspection report for a piece of statutory e/uipment (pressure or lifting e/uipment) against an e9isting Written !cheme of E9amination (W!E) Have issued non0conformance reports in a works inspection or in0 service inspection situation and Have successfully closed out an e9isting 65# following a re0 inspection

22/ In)pect!on epo t) $n, $))oc!$te, ,oc#ment)