Mil C 39029D

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MI L- C- 390290 %%:
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MI L- C- 39029C
. 23May 1984
I
MI LI TARY SPECI FI CATI ON
CONTACTS, ELECTRI CAL CONNECTOR,
GENERAL SPECI FI CATI ONFOR
Thi s speci f i cati on i s approvedf or use by al 1
and Agenci es of the Department of Oef ense.
1. SCOPE
Oeparti nents
1.1 ScoJ &. Thi s speci f i cati oncovers the general requi rements f or
removabl e cri mp, sol derl ess wrap, and sol der type el ectri cal contacts f or use
i nconnectors and other el ectri c and el ectroni c components (see 6. 1). These
contacts shal 1 be capabl e of operati ngwi thi n the temperature range as spec-
i f i ed(see 3. 1).
1. 2 Cl assi f i cati on.
1. 2. 1 Mi l i tary part number and BI N (basi c i denti f i cati onnumber) code.
Each ~onta~t ~hal 1
be I dentl f ]edby a nonsl gnl f l cant. but di sti ncti vethree
di gi t number i ndi cati ng the BI N code as speci f i ed on theappl i cabl e Speci f i ca-
t i on sheet (see 3. 1 and the appendi x). The mi l i tarypart number shal 1 be as
speci f i ed i n the mi l i tary speci f i cati onsheets (see 3. 1).
1. 2. 2 Cl ass. Contacts covered by thi s speci fi cati on shal 1 be of the
f ol l owi ng cl asses as speci f i ed (see 3. 1).
a. Cl ass A - Maxi mumoperati ng temperature+125C.
b. Cl ass B - Maxi mumoperati ng temperature+200C.
1. 2. 3 Ty&. Contacts and bushi ngs covered by thi s speci f i ed shal 1 be of
the types shown, i nTabl e 1 as. speci f i ed (see 3. 1).
Benef i ci al comments (recotm nendat i ons, addi ti ons, del et i ons) and any perti nent
data whi ch may be of use i n i mprovi ngthi s document shoul d be addressed to:
Systems Engi neeri ngand Standardi zati onDepartment (Code 53), Naval Ai r
Engi neeri ngCenter, Lakehurst, NJ 08733- 5100, by usi ng the sel f - addressed
Standardi zati onDocument I mprovement Proposal (DDForm1426) appeari ngat the
end of thi s document or by l etter.
I
.,
AMSC ti / A FSC 5935
DI STRI BUTI ONSTATEMENTA. Approvedf or publ i crel ease; di stri buti on i s unl i mi ted.
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Downloaded from http://www.everyspec.com
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TABLE 1. Contact types.
Type
!
Materi al
!
Appl i cati on
A Copper al l oy
General purpose
B Ferrous al 10Y Hermeti c
Chromel
ANSI MC96. 1 type E (chromel - constantan) thermocoupl e
ANSI K96. 1 type K (chromel - al umel) thermocoupl e
Al umel ANSI MC96. 1 type K (chromel - al umel) thermocoupl e
c
ANSI MC96. 1 type E (chromel - constantan) thermocoupl e
Constantan ANSI MC96. 1 type J ( i ron- constantan) thermocoupl e
ANSI ~96. 1 type T (copper- constantan) thermocoupl e
I ron
ANSI MC96. 1 type J ( i ron- constantan) thermocoupl e
Copper ANSI 14C96.1 type T (copper- constantan) thermocoupl e
D ! Co~Der al l oy I Shi el ded (i ncl udi ngcoaxi al , twi naxi al and tri axi al )
2. APPLI CABLE 00CUMENTS
2. 1. . . Government documents. . , . . . , .. .. ..
2. 1. 1 Speci f i cati ons, standards and handbooks. Unl ess otherwi se spec-
i fi ed, the f ol l owi ng speci fi catl ons, standards and
handbooks of the i ssue
1i sted i n that i ssueof the Department of Def ense I ndex of Speci f i cati ons and
Standards (DoDI SS) speci f i ed i n the sol i ci tati onf orma Part of thi s sPeci f i - .
cat i on to the extent speci f i edherei n.
SPECI FI CATI ONS
Federa1
QQ- N- 290
QQ- S- 365
QQ- S- 571
Mi l i tary
MI L- F- 14256
MI L- M- 16878
MI L- I - 17214
Ni ckel Pl ati ng (El ectrodeposi ted)
. . . . . . .
Si l ver Pl ati ng, Ei i cti odep; i i ted: General
Requi rements f or
Sol der, Ti n Al l oy: Ti n- Lead Al l oy and Lead Al l oy
Fl ux, Sol deri ng, Li qui d (Rosi n Base)
Wi re, El ectri cal , I nsul ated, Hi gh Temperature
I ndi cator, Permeabi l i ty: Low- Mu (Go- No- Go)
2
. . .
.-
. . ,,, I
... , . . . . . .
. . : , , .
: , ,
r (- %- . , .. , ,
. .&- . - : . : . . .
MI L- c- 39029b~ 2= : :
,., ,
.,.!, .I,:h .; ... . .:
SPECI FI CATI ONS(Conti nued)
- (conti nued)
MI L- C- 22520 Cri mpi ngTool s, Termi nal , Tool Ki ts, Hand or
Power Actuated, Wi re Termi nati on, Genera1 Spec-
i f i cati onf or
MI L- W- 22759 Hi re, El ectri c, Fl ouropol ynmr- Insul ated, Copper
or Copper Al l oy
MI L- G- 45204 Gol d Pl ati ng, El ectrodeposi ted
MI L- S- 45743 Sol deri ng, Manual Type, Hi gh Rel i abi l i ty,
El ectri cal and El ectroni c Equi pment
MI L- C- 55330 Connectors, El ectri cal and Fi ber Opti c,
Packagi ng of
MI L- W- 81381 Wi re, El ectri c, Pol yi mi de- I nsulated, Copper or
Copper Al l oy
STANOAROS
w - :?. - , , . , - ..... . . 4 . , - . , ,
MI L- STO- 1O5 - Sampl j ngProceduresand Tabl es f or I nspecti onby
.. . .. . - . . . . . . .
Attri butes
MI L- STO- 454 StandardGeneral Requi rements f or El ectroni c
Equi pment
MI L- STD- 1344 Test Methods f or El ectri c Connectors
MI L- STO- 1646 SeI ecti onand Use of Servi ci ngTool s
El ectri c Contacts and Connecti ons
MI L- S TO- 45662. .. .... . Cal ibrati on Systems.Requj ~, e, ments
f or
MS3197 Gage Pi n f or Socket Contact Engagement Test
MS3348 Contact 8ushi ng, El ectri c, Wi re 8arrel
(See suppl ement f or 1i st of associ ated speci f i cati on sheets and MS standards.)
(copi es of Speci f i cati ons, standards, handbooks, drawi ngs and publ i cati ons
requi red, by manuf acturers i n connecti onwi th speci f i c acquisi t i on f uncti ons
shoul d be obtai ned f romthe contracti ng acti vi ty or as di rected. bythe
contracti ng of f I cer.)
$ , . , , 3 ; ; ,
. ... , ., . .
. . .
.,
MI L- C- 390290
I l .
I
I
I
I
2. 2 Other publ i cati ons.
The f ol l owi ngdocuments f orma part of thi s
speci f i cati onto the extent speci f i edherei n.
The i ssues of the documents
whi ch are i ndi cated as 00D adopted shal 1 be the i ssue 1i sted i n the current
DoDI SS and the suppl ement thereto, i f appl i cabl e.
AMERI CAN NATI ONAL 5TANDAR0S I N5TI TUTE; I NC. (ANSI )
ANSI B46. 1 Surf ace Texture (Surf aceRoughness, Wavi ness and
Lay)
ANSI MC96. 1
Temperature Measurement Thermocoupl e
(Appl i cati ons f or copi es shoul d be addressedto: Ameri can Nati onal Standards
I nsti tute, I nc. , 1430 Broadway, NewYork, NY 18018.)
ELECTRONI C I NOU~RI ES ASSOCI ATI ON(EI A)
EI A RS359 EI A Standard Col ors f or I denti f i cati onand
Codi ng (ANSI C83. 1)
(Appl i cati onf or copi es shoul d be addressedto: El ectroni c I ndustri es
Associ ati on, 2001 Eye Street, N. W. , Washi ngton, DC 20006.)
- - SOC- I ETYLOF- AUTOMOTI V ENGI NEERS (SAE)
SAE Aerospace I nf ormati onReport
AI R 1351 Manuf acturers I denti f i cati onof El ectri cal
Connector Contacts, Termi nal s and Spl i ces
(Appl i cati onf or copi es shoul d be addressedto: Soci ety of Automoti ve
Engi neers, 400 Conmmweal th Dri ve, Warrendal e, PA 15906. )
2. 3 Order of precedence. I n the event of a conf l i ct between the text of
thi s speci f i cati onand the ref erences ci ted herei n, the text Of thi s speci f i -
cati on shal l take precedence.
3. REQUI REI VENTS
- . -
3. 1 Speci f i cati onsheets. The i ndi vi dual i temrequi rements shal l be as
speci f i edherei n and i n accordancewi th the appl i cabl e speci f i cati onsheets.
I n the event of any conf l i ct between requi rements of thi s speci f i cati onand
the speci f i cati onsheet, the 1atter shal 1 govern. The f ol l owi n9 i nf ormati on
shal l appear on each speci f i cati onsheet.
a.
b.
c.
d.
Mi 1i tary part number and BI Ncode
each contact.
Di mensi ons.
Cl ass (see
Type (see
1. 2. 2).
. 2. 3).
4
see 1. 2. 1 and 3. 6. 2) f or
I
e.
f .
9.
h.
i .
j .
k.
1.
m.
n.
o.
...
, p. .
q.
r.
s.
t.
. ... . . . . . . . . . . . . .. . . . . .,, ,,. ,...
.,. .
i ~MI t~C- 3 9029D
~ ..... / , : , , <
. ,
Materi al (type C).
Tensi l e strength (type D) ( i nner and outer contacts).
Contact resi stance (type D) ( i nner and outer contacts).
Engagement and separati onf orce (type D) ( i nner contact and
contact assembl y and test gages).
Di el ectri c wi thstandi ng vol tage (type D).
I nsul ati onresi stance (type D) (when other than i n3. 5. 18).
Ui re types requi red
Mat i ng contact.
Usage i nf ormati on.
Appl i cabl e mi l i tary
di es.
Appl i cabl e mi l i tary
f or testi ng (type D).
cri mpi ng tool s, turrets, posi ti oners and
i nstal l i ng and removal tool s.
Lows!gnal l evel cont~$t resi stance (type D I nner
, ,. . .
.. . *- . . . . .
Vi brati on.
Shock.
Fi ni sh ( i f other than overal l
Maxi mumoperati ng temperature
see 3. 3. 2).
(see 6. 7).
contacts).
3. 2 Qual i f i cati on. Contacts f urni shed under thi s speci fi cati on shal 1 be
products ~ i ch are qual i f i edf or 1i sti ng i n the appl i cabl equal i f i edproducts
l i st (QPL) at the ti me set f or the openi ng of bi ds (see 4. 5 and 6. 3).
3. 2. 1 Use of mi l i tary part numbers. Mi l i tarypart numbersshall - not be
appl i ed to a product, except f or qual i fi cati ontest sampl es (6. 3), unti l
noti f i cati onhas been recei vedf romthe acti vi ty responsi bl e f or qual i f i cati on
that the product has been approved f or 1i sti ngon the qual i fi ed products 1i st.
3. 3 Materi al s, Materi al s shal 1 be as speci f i ed herei n. However, when a
def i ni te materi al I S not speci f i ed, a materi al shal l be used whi ch wi l l enabl e
the contacts to meet the perf ormance requi rements of thi s speci f i cati on and
the appl i cabl e speci fi cati on sheet (see 3. 1). Acceptance or approval of any
consti tuent materi al shal 1 not be construed as a guaranty of acceptanceof the
f i ni shedproduct.
3. 3. 1 Metal s.
The materi al f or contacts and bushi ngs shal l be
el ectri cal l yconducti ve and shal 1 be i n- accordancewi th Tabl e 1. Hoods shal l
be made of corrosi onresi stant steel .
. : 5
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,.. .
MI L- C- 39029D
, , . , , :
p .-
3. 3. 1. 1 Di ssi mi l ar metal s. When di ssi mi l ar metal s are empl oyed i n
i nti matecontact w~th
each other, swi tabl e protecti onagai nst el ectrol
Ti c
corrosi on shal 1 be provi ded as speci fl ed i n Requi rement 16 of MI L- STD- 54.
3. 3. 2 Fi ni sh (see 6. 7).
T es A, B and D contacts shal l have a f i ni sh
as speci f i ed I n 5. s.<. I or J . 3. ?~. Each desi red f i ni sh shal l be qual i f i ed.
3. 3. 2. 1 Overal l f i ni sh.
3. 3. 2. 1. 1 Types A and B. The external pl ated surf ace di ameters of the
bodi es of contact si zes l arger than 12 and si ze 12 contacts used i n MI L- C- 5015
and MI L- C- 83723, Seri es I I connectors shal 1 be si l ver- pl ated. 00020 i nchthi ck
mi ni mumi n accordancewi th QQ- S- 365. Unl ess otherwi se speci f i ed (see 3. 1),
the externa1 pTatedsurf ace di ameters of the body of al 1 other si ze 12 and
smal l er contacts, except as noted i n 3. 3. 2. 1. 4, shal l be gol d- pl ated i n
accordance wi th MI L- G- 45204, type 11, grade C, cl ass 1 (0. 000050mi ni mum),
over a sui tabl e underpl ate except si l ver underpl ate shal 1 not be used.
3. 3. 2. 1. 2 Type C<. Ferrous i ron, ANSI type J contacts shal l be sui tabl y
protected f romcorrosI on (see 3. 1).
3. 3. 2. 1. 3 Type D.
I nner and outer contacts of shi el dedcontacts shal l
be gol d- pl ated i n accordance wi th MI L- G- 45204, type 11, grade C, cl ass 1, over
a sui tabl e underpl ate, except si l ver underpl ate shal 1 not be used.
. , - . .- 3. . 3. . 2. 1. 4. Accessory members.
. . . . aec, , ee m~nl ~~rs
Accessory mej ~i ers~ucj h- f p, . . . . . -
and retai ni ng devi ces shal ~
oe corrosi onresi stantmateri al or shal l be
passi vatedor sui tabl y treated to resi st corrosi on: Hoods shal 1 be
corrosi onresi stant steel .
3. 3. 2. 2 Local i zed f i ni sh (see 6. 7 and appendi x).
3. 3. 2. 2. 1 Types A and B.
The body of contact si ze 12 and smal l er shal 1
have gol d i n accordancewi th MI L- G- 45204, type I I , grade C, cl ass 1, appl i ed
to areas X and Y (see Fi gure 1), as appl i cabl e. Al 1 other surf aces, except as
noted i n3. 3. 2. 1. 4 and sol derl ess wrap termi nati onareas, shal l be f i ni shed
wi th gol d i n accordancewi th MI L- G- 45204, any type and grade (no thi ckness
speci f i ed). The sol derl ess wap termi nati on areas shal 1 be pl ated the same as
areas X and Y (see Fi gure 1), or pl ated wi th ti n- l ead, per MI L- P- 81728, 50 to
95 percent ti n, . 0001 i nchmi ni mumthi ckness. The enti re surf ace of the body
of the contact shal 1 have a ni ckel underpl ate per QQ- N- 290, cl ass 2, . 00003to
. 00015 i nch thi ck. Gol d di scol orati on i n areas other than X and Y i s
acceptabl e.
3. 3. 2. 2. 2 Type O. The enti re surf ace of the bodi es of i nner and outer
contacts of shi el ded contacts shal 1 have gol d i n accordance wi th MI L- G- 45204, .
type 11, grade C, cl ass 1, appl i ed to areas X or Y as shown on Fi gures 1 and
2, as appl i cabl e. Al 1 other surf aces, except as noted i n 3. 3. 2. 1. 4, shal 1 be
f i nished wi th gol d i n accordancewi th MI L- G- 45204, any type and grade (no
thi ckness speci f i ed). The ent i re surf ace of the body of the contacts shal ~ -
have a ni ckel underpl ate per QQ- N- 290, cl ass 2, . 00003 to . 00015 i nch thi ck.
Gol d di scol orati on i n areas other than X and Y i s acceptabl e.
6
I
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MI L- C- 39029D
S3S 03TA1L A
HAXJFUM DIAltETER
PIN r3EE lASLE 11)
I
I
ARSA X (I. D.)
I 1A. %cket contact with intmlral pressure mmber (hood remove d)..
Fr
. 020HI N
*
. 020H!N
. -
<
PoI NTOFTANOENG
ZONEOFTANOENCY
DETAI L A
- -
. 020 MI N.
7+
. 020 Mi zl .
1
TANGENTI AL CENTERLI NE
II 1
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kFd
MIN
JFIEA x (I. D.>
SEE NOTE 3
~
lC. Socketcontact with separate pressure mnber as
p, l nmvCui-rent carvyinq tnt, rf, ce.
mx I nun D [ AnETER PIN
PER TABLE 11
11-
_,N AR:: :Y,:.:.]
In. Socket contact wf~ sePara~F ~rc~sm IMmbers.
I_
L
-1
ID. Pin contact.
mm) .
FI GURE
. Areas of appl i cati ons of l ocal i zedf i ni sh
types A and B, aIso i nner contact of type O) .
...., ,..
1. .
7
, , , .. . .
NOTES:
J
1. Di mensi ons are i n i nches.
2. For di mensi ons E and F, see the Appendi x.
3. F equal s the l engthof maxi mumel ectri cal contact (wi pi ng) pl us . 020
(0. 51 nsn)mi ni mumwi pe shal l be equal to maxi mumE of mati ng pi n engage-
ment mi nus the spheri cal radi us.
4. E equal s l engthof maxi mumel ectri cal contact (wi pi ng) Pl us . 020 (0. 51
.1 . . . .
i
MI L- C- 39029D
-
2A. Cu c. r pi ncontact.
AREAx
(1. 0.>
=WTS6
20. Outer socket contact.
. .
NOTES:
1. Di mensi ons are i n i nches.
2. For di mensi ons E and F, see the Appendi x.
3. E equal s l ength of maxi mumel ectri cal contact (wi pi ng) pl us . 020 (0. 51
m) .
4. F equal s l ength of maxi mumel ectri cal contact (wi pi ng) pl us . 020 (0. 57
mm) mi ni mum. Wi pe shal 1 be equal to maxi mumE of mati ng pi n engagement
mi nus the chamf er.
5. Pf n contact - - outer socket contact - f nner (see Ff gure 7).
6. Socket contact - outer pi n contact - i nner (see Fi gure 1).
FI GURE 2. Areas of appl i catf onof l ocal i zed f i ni sh (type D outer contacts) .
8
.
3. 4
t i onand
. ... . . . ... . . .
MI L- C- 39029D
,,. ,,
Desi gn and constructi on.
Contacts shal 1 be of the desi gn, construc-
physi ca] di mensi ons as speci f i ed (see 3. 1).
3. 4. 1 Pi n engagement end.
Unl ess otherwi se speci f i ed (see 3. 1), the
mati ng end of al l contacts (except si ze 22 and smal l er) shal 1 be f ormed wi th
an approxi matespheri cal radi us.
Requi red f l at di mensi on on the engagi ng end
of the pi n contact i s speci f i ed I nTabl e I I . The mati ng end of si ze 22 and
smal l er pi n contacts shal l be as speci f i ed (see 3. 1) and the f l at shal l be as
speci f i ed i nTabl e I I .
TABLE I I . Pi n di mensi ons at mati ng end (except type D).
Engagement
Engagement
Engagement
end dl ameter
ti p, f l at di ameter
end si ze ( i nches)
( i nches)
4/ 0 . 500 + . 0. 01 . 375+ . 010
(o. 13)T0. 03)
(9. 53T(0. 25)
2/ 0
. 406+ . 001 . 281+ . 010
(10. 31T(O. O3)
. (7. 14T(0. 25)
o . 357+ . 001 . 232+ . 010
(9. 07T(0. 03)
(5. 89T(0. 25)
. . . , . , . , , .
2 . 283+ . 001 . 158+ . 010
(7. 19T(0. 03) (4. 01~(0. 25)
3
4 . 225+ . 001 . 100+ . 010
(5. 72~(0. 03)
(2. 54T(0. 25)
I
6
I
. 178+ . 001
I
. 086+ . 010
(4. 52T(0. 03) (2. l BT(O. 25)
I
I
8
I
. 142+ . 001
I
. 076 + . 010
(3. 61~(0. 03) (1. 93T(0. 25)
I
-.. . .. . .. .- .-. .
10. . . . 125. +. . . 00. 1 . . . . 072+ . 010
(3. 18T(0. 03) (1. 83T10. 25)
12 . 094+ . 001 . 062 +. 000, - . 015
(2. 39T(0. 03) (1. 57)(0. 00)(0. 38)
I
14
I
. 078 + . 001
I
. 039+. 000, - . 015
(1. 98T(o. 03) (9. 91)(0. 00)(0. 38)
I
1 1
16 . 0625 + . 0010 . 032 +. 000, - . 015
(1. 578T(0. 03) (0. 81)(0. 00)(0. 3B)
. 20 . 040+ . 001 . 020+. 000, - . 015
(1. 02T(0. 03)
(0. 51)(0. 00)(0. 38)
22 . 0300+ . 0005 . 015Max
(0. 762T(0. 013)
(0. 38)
9.
. .
, !: : , , , ; i .j. >; ..,,
,. ,.
MI L- C- 390Z9D
I
--.
~-=.
TABLE I I . Pi n di mensi ons at mati ng end (except type D) (centi nued).
Engagement Engagement
Engagement end di ameter ti p, f l at di ameter
end si ze (i nches) ( i nches)
23
. 0270 + . 0005 . 013Max
(0. 686T(0. 013) (0. 33)
24
. 0250 + . 0005 . 012Max
(0. 635~(0. 013) (0. 30) .
26 . 0200 + . 0005 . 010Max
, (0. 50BT(0. 013)
(0. 25)
28
. 015 + . 0005 . 0075Max
(0. 38T)(0. 013)
(0. 191)
3. 4. 2 Mi re barrel si zes. Wi re barrel si zes and ranges shal l be as spec-
i f i ed i nTabl e 111.
3. 4. 3 Socket mati ng end. The mat i ngend of socket contacts sha11 be
rounded or chamf ered to di rect and center the entry of the pi n contact.
Mechani cal pressure members shal 1 assure contact pressure between mated pi ns
end sockets and the pressure member shal 1 be protected f romprobe damage,
oversi ze pi n and handl i ng damage.
. .===:
3. 4. 3. 1 Si ze 12 and smal l er. The mati ng end of si ze 12 and smal l er
removabl e socket contacts sha]1 be of a cl osed- entry desi gn and as f ol l ows
(see 3. 1):
a. The cl osed- entry
i nch l arger than
b. Unl ess otherwi se
exposed.
desi gn shal l excl ude the entry of a pi n 0. 005
the al l owabl emaxi mumpi n di ameter.
speci f i ed, the
3. 4. 3. 2 Si ze 10 and l arg~i 3F~~ si ze 10
desi gn shal l be as specl tl ed [ . .
pressure member shal 1 not be
and l arger socket contacts, the
- .
3. 4. 4. 1 Cri mp termi nati ons. Wi re barrel s shal l conf ormto Tabl e I I I and
shal 1 be capabl e of bei ng cri mped to the wi re si zes speci f i ed i nTabl e I I I .
Unl ess otherwi se speci f i ed (see 3. 1), al l wi re barrel s shal l be capabl e of
bei n cri mped wi th MI L- C- 22520 cri mpi ng tool s. I / i rebarrel si zes O, 4 and 8
7 shal be capabl e of bei ngcr i mpedwi th MI L- C- 22520/ 23cri mpi ngdi e as spec-
i f i ed(see 3. 1).
3. 4. 4. 2 Sol der termi nati ons.
Al l sol der cavi ti es shal l be so desi gned
that duri ng normal sol deri ngoperati on there wi l 1 be no damage and no 1i oui d
sol der wi 11 f l owthrough to the f ront of the mati ng end prevent i n
of the contact.
~ engagement
Unl ess otherwi se speci f i ed, thewi re barrel s sha 1 accom
modate the maxi mumwi re si ze as speci f i ed i nTabl e I I I . Except f or type C
contacts, the i nteri or surf aces of si ze 12 and 16 wi re barrel s, . i f speci f i ed,
. .
. . . . . .. . . ....
.,,
MI L- C- 390290
,.. .
.,. .
TABLE I I 1.
Wi re barrel range acconsnodati ons.
1
Wi re
]arrel
si ze
8
x y
x
00
12 14
x
1
x
x
2 4
10
x ~1
x
000
x
x y
x
0000
00
0
1
2
4
6
8
10
12
xy
Y
x y
x,
. .
Wi re si ze
Wi re
barrel
si ze
30 32
x- ~/
20 22 24
x
x
x
x
x
16 18
x
16
20
22
220
22M:
24
28 ~
x
.. . .
x
x x
x
. x,
x 2/4/
_-
x. g
x g
x y
x
, x. .
x
x
--1.s_
1/ Wi th el ectri cal conducti ve bushi ng MS3348 (see 3. 4. 5).
Z/ ArI nli es onl y to contact si ze: 23- 22.
~/ I nacti vef or newdesi gn.
, ~/ See 4. 3. 2.
11
I
Ffi i.-. - ji;iif.
MI L- C- 39029D , . - !. . . . . m. ~- . -
1<, : L- , . . - - . YUC. , . , , < - , - -
1, ,.
.. ...
J ,r ,.r. .lL. L i ;!... . .......
. . .
shal 1 be co~l etel y ti nnedover 100 percent of the f ul 1 ci rcl e porti on and f or
at l east 50 percent of the remai nder of the sol der wel 1 area. The i nteri or
surf aces of si ze 10 and l arger wi re barrel s shal 1 be compl etel yti nned.
Sol der shal l conf ormto QQ- S- 57?, SN60 or SN63. Sol der f l uxes shal 1 conf orm
to MI L- F- 14256. No excess sol der shal 1 be on the exteri or of the wi re
barrel s. Sol deri ng shal l be i n accordance wi th MI L- S- 45743 or Requi rement 5
of MI L- STO- 454.
3. 4. 5 Bushi ng (si ze 10 and l arger) wi re barrel s. The bushi ng shal l be
el ectri cal l y conducti ve and shal 1
be contai ned i n the wi re barrel al l owi ng
accomnmdati on of the maxi mumwi re si ze as speci f i ed i nTabl e I I I . The bushi ng
shal 1 not obstruct the wi re i nspecti onhol e.
Bushi ngs shal 1 conf ormto PI S3348.
3. 4. 6 Surf ace roughness, The roughness hei ght, def i ned i nANSI 846. 1 of
pi n mat i ng surf aces i ndi cated(see 3. 1) shal 1 be 32 mi croi nches or l ess af ter
pl ati ng. Other surf aces shal 1 be 63 mi croi nches or l ess af ter pl ati ng.
3. 5 Perf ormance.
3. 5. 1 Permeabi l i ty (types A and D). kf hentested as speci f i ed i n4. 7. 2,
therel ati vemagnet i c permeabi 1l ty of the contact shal 1 be no greater than 2. 0.
3. 5. 2 Axi al concentri ci ty. 14henmeasured as speci f i ed i n4. 7. 3, unl ess
otherwi se specl f l ed [see 1), a11 diameters shal 1 be. concentri c to each other
wi thi n the l i m~ts specf f i e~ i n3. 5. 2. 1 and 3. 5. 2. 2.
.> ..... , , . 6 , , , . L. - *: , . 1: - . 1.....
3. 5. 2. 1 Af termanuf acture (unwi red-contacts). The total l nd?cator
readi ng (TI R) shal 1 not exceed. O. OO6 f or si zes 4/ 0 through 16 and 0. 005 f or
si zes 20 through 28.
3. 5. 2. 2 Af ter cri mpi ng to wi re (wi redcontacts). The TI R shal l not
exceed 0. 030 f or sl zes 4/ O through 10 0. 012 f
0. 011 f or s{zes 20 through 28.
or si zes 12 through 16, and
Onl y ; ontacts whi ch are end posi ti oned i n the
cri mpi ng tool are requi red to be checked f or axi al concentri ci tyat the mati ng
end af ter cri mpi ng to wi re.
3. 5. 3 Lowsi gnal l evel contact resi stance.
3. 5. 3. 1 Type A (si ze 16 mati ng end and smal l er). When tested as spec-
i f i ed i n4. 7. 4, the l owsi gnal
l evel contact resi stance of each mated contact
pai r shal 1 not exceed the appl i cabl e val ues speci f i ed i nTabl e I V,
3. 5. 3. 2 Type D (appl i cabl eto center contact onl y). Uhen tested as
speci f i ed i n 4. 7, 4, the l owsi gnal l evel contact resl stanceof each mated
contact pai r shal l not exceed the val ues speci f i ed (see 3. 1).
3. 5. 4 Contact resi stance. When contacts are tested as speci f i ed i n
4. 7. 5, the contact vol tage drop f or the vari ous types shal 1 be as f oll ows.
cont~~~i ~ s. %!?% exceed the appl i cabl e val ues speci f i edi n Tabl es V and
The contact vol tage drop of each mated copper a110Y
VI .
I
,.,
12
,,
,. ..
. . .. . . . . ,-.. . . . . ... . . . . . . . . . . . . . ..
1
I
. !
.,. . . . .. .
MI L- C- 390290
TABLE I V. Lowsi gnal l evel contact resi stance (type A).
I I
Maxhnumcontact
resi stance (mi l l i ohms) I
Wi re
Si ze I CV ~/ TCV 2/ 3/
- -
lLIM__u
I CV - I ni ti al condi ti on val ues
TCV - Af ter condi ti oni ng val ues
Appl i cabl etests are temperature cycl i ng, durabi l i ty, sal t spray,
temperature 1i f e, i ndustri al gas, and probe damage.
TABLE V. contact resi stance (type A) wi th si l ver- pl atedwi re.
Maxi mumvol tage drop (mi l l i vol ts)
Test 25C: 30c - . 25C+ 3C 1/ 125C 200C
Wi re current ter coi i di ti o~i na +3c - rJ c +3C - Oc
si ze amperes Max Max Avg Max Max Avg Max Max Avg Nax Max Avg
0000 225 21 19 26 23 32 26 36 27
00 185 18 23 20 29 24 33 25
0 150 ; 7 19 26
125 23 ; : % : : N?! ~/
N~i
; 100 ; ; ~: 21 18 26 21 29
22
4 80 21 28 24 35 2B 40
30
6 60 : : 23 30 26 38 31 43 33
46 24
_ l : . =
28 39 45 34
33 . . ; ; 30 . i ; 37 50 % 57 45
12 23 63 71 54
14 17 : : % i i : ; 60 : : 68 51
13 49
1 7. 5 55
45 51 60 . 84 63
50 : : 56 : 67 71
22 66 88 75 110 88 1; : 94
24 : i : 41 54 46 68 55 77 58
26 2 52 47 63 54 73 63 89
67
1. 5 54 49 65 B1 65 86
% 1 55 73 ; ! 90 73 l x
32 0. 5 : : 40 53 45 66 53 74 R
~/ Appl i cabl e tests are temperature cycl i ng, durabi l i ty, sal t spraY,
temperature 1i fe, i ndustri al gas, and probe damage.
~/ N/ R - No requi rement.
13
I
. .
tj I L- C=39029D
, 1!, e - n. . . , , . .
. i . . . . .
TABLE VI . Contact resi stance (typeA) wi th ni ckel - pl atedwi re.
Maxi mumvol tage drop
T
Test
Wi re current
si ze amperes
0000
00
0
225
185
150
125
100
80
60
46
33
: ;
13
7. 5
:
2
1. 5
: . 5
I
25C ~ 3C
53
: :
48
43
: :
65
50
%
74
83
110
68
80
81
: :
Max Avg
48
45
48
45
40
53
58
: :
: :
68
75
99
62
72
74
=
25C
Af ter cl
Max
3C 1/
i di ti o~i nq
Max Avg
58
E
: !
60
65
70
56
: :
77
1!
69
83
. , !&. -
68
[mi l l i vol ts)
5C
- Ooc
Yax Avg
80
73
80
; :
: :
98
75
: :
I l l
125
165
102
120
122
i 35
99
65
60
65
60
53
; :
80
63
77
72
1: !
132
83
96
98
l I G
80
200C
+3C - Oc
Max I Max Avg
18?
102
126
141
188
116
137
138
155
11, 1
68
63
68
N/ R
55
75
83
85
68
%
95
107
141
1: :
104
117
84
1/ Aonl i cabl etests are temperature CVC1i nq. durabi l i tY, sal t sPraY,
-.
temperature 1i f e, i ndustri al gas, %d p~obe damage. .
gl N/ R - No requi rement.
... .
. . . .. ._
14
I
.
. .. .. . .
.
L!. ! , . C. Yti. - . ; s
MI L- C- 39029D
3. 5. 4. 2 T e B. The contact vol tage drop of each f errous al l oy contact
+ ~~ wi th i ts appl f ca e mati ng copper al 10 contact shal 1 not exceed the
appl i cabl eval ues speci f j ed j nTabl es {11 and VI I I .
3. 5. 4. 3 T e D. The contact vol tage drop of each mated copper al 10Y
+
contact Paf r (S l e ded contacts) sha?1 not exceed the val ues speci fj ed (see
3. 1),
3. 5. 5 Contact engagement and separati onf orce (socket contact]. Uhen
tested as speci fi ed i n 4. 7. 6, unl ess otherwi se specl f l ed (see 3. 1) , the
contact engagement and separati onf orce shal 1 be wi thi n the app1icabl e 1i mi ts
speci f i ed i nTabl e I X.
3. 5. 5. 1 Maxi mumaverageena ement f orce. The average enga ement f orce
wi th the maxi m~ ~g~n, unl ess otherwi se speci fi ed~see 3. 1),
shal l not exceed the appl i cabl e val ues specl fi ed i nTabl e I X and shal l be
establ i shedusi ng the sanpl e si ze sel ected as speci f i ed i n4. 5. 1 or 4. 6. 3. 1. 1,
as appl i cabl e.
3. 5. 6 Te~erature cycl i ng (types A, B and D). When tested as speci f i ed
i n 4. 7. 7, mated contact ai rs shal l
R
wi thstand the thermal shock cycl i ngwi th-
out evi dence of damage t at wouI d i nterf erewi th the mechani ca~or eI ectri ca1
perf ormance.
3. 5. 7 Re: ~~tance tc test robe damage (types A and B). When tested as
spec- i f i e; - i f i 4. 7: 8, socket contacts shal l : wl thstand
the bendi ngmoment - and
depth of the test probe i nserti onwi thout evi dence of damage that woul d i nter-
f ere wi th the mechti ni calor el ectri c- al perf ormance.
3. 5. 8 Cr i mp tensi l e strength. When tested as speci f i ed i n4. 7. 9, unl ess
otherwi se s eci f i ed (see 3. 1), the mi ni mumaxi al l oad requi red to separate the
R
wi re f romt e contacts (type A) ei ther by pul 1i ng the wi re out of the wi re
barrel or wi re barrel bushi ng or breaki ng the wi re wi thi n the wi re barrel or
wi re barrel bushi ng, shal l be not l ess than the appl i cabl e 1i mi t speci f i ed i n
Tabl e X. No f ai l ures are permi tted.
3. 5. 9 Durabi l i ty (types A, B and D). When tested as speci f i ed i n
. .. . 4. 7. 10. the contacts shal 1- showno evi dence of def ects detr i menta1 to the
mechani cal or el ectri cal perf ormance when subj ectedto 500 mati ng cycl es.
3. 5. 10 Vi brati on. When contacts are tested as speci f i ed i n4. 7. 11,
there shal l be no el ectri cal di sconti nui tyof 1 mi crosecond or greater. There
shal 1 be no def ects detri mental to the mechani cal or el ectri cal perf ormance.
I
3. 5. 11 Shock (speci f i edpul se). When contacts are tested as speci f i ed
i n 4. 7. 12, there shal l be no el ectri cal di sconti nui ty of 1 mi crosecondor
greater. There shal 1 be no def ects detri mental to the mechani cal or
el ectri cal perf ormance.
3. 5. 12 Sal t spray (corrosi on) (types A, 8 and O). When tested as speci -
f i ed i n4. 7. 73, mated contacts shal J wi thstand 48 hours of sal t spray
condi ti oni ngwi thout def ects detri mental to the mechani cal or el ectri cal
perf ormance.
15
, :
. I > - %i r>&. . \ , : , MI }- C- 390290
TABLE VI I . Contact resi stance (type B) wi th si l ver- pl atedwi re.
Maxi mumvol tage drop (mi l l i vol ts)
I
Test 25C + 3C 25C + 3 7C1/ 125C 200C
Wi re curf ent . - Af ter co~di ti of i i na +3C - Oc +30C - Oc
si ze amperes Max Max Avg Max Max Avg Max I MaxAvg Max IMax Avg
0000 185 N/ A ~/ N/ A ti / A N/ A N/ A N/ A N/ A i N/ A
00 150 N/ A ; ; ; N/ A
o
: ; ; N/ A N/ A N/ A N/ A
100 231 286 352 224 396 252
187 N/ R~/ 231 y; ; 2B2 N/ R 319 N/ R
; % 253 161 308 385 245 440 280
418 N/ R
L
6 46 242
8 33 286
23 363
!: 17 462
13 440
1 10 539
20 5 605
22 803
24 ; 495
26 1. 5 583
; :
: . 5 : %
32 0, 3 484
, , . , , . - . , - - - - - -
N/ R
182
226
294
280
343
315
371
378
420
. 308 P-
297
I
N/ R
I
363 N/ R
352 224 429 273 I 495
418 304 550 350 627
561 351 693 441 7B1
528 336 660 420 748
649 413 814 518 924
726 462 913 581 1034
968 I 616 I 1210I 770 I 1375
594 378 748 476 847
704 448 880 560 1001
715 455 B91 567 1012
803 511 990 630 1133
. . 583 371 726I 4b2 I 8i 4
.. .. .. , . .. . .. .. . . . . -
~{
WP I l caDI e zests are zemperazureCYCI l ng, ouraDl I IIY, saI I spray,
temperature 1i f e, i ndustri al gas and probe damage.
2/ N/ A - Not avai l abl e.
315
420
497
476
588
658
875
539
637
644
721
. . -
315
j/ N; R - No requi rement.
16
1
- , . . . ,
Wi re
si ze
0000
00
0
1
4
6
8
10
12
14
; ;
%
26
28
30
22
. ,. - . , ..
MI L- C- 390290
M!:
. !- . +217GR
TABLE VI I I . Contact resi stance (type B) wi th ni ckel - pl atedwi re.
Test
current
amperes
225
185
150
125
100
80
60
46
23
17
13
5!:
: : :
1. 5
1. 0
0. 5
03
... ...
-
25C ~ 3C
Max
53
48
53
48
43
: ;
65
545
693
660
814
913
1177
748
858
891
990
72!5
-
$l axAvg
48
45
48
45
40
53
58
60
331
441
420
518
581
749
476
546
567
630
45?
-
l axi mumvol tage droc
25C
Af ter co
5
Max
65
58
65
58
53
6; ;
847
792
979
1089
1419
891
1045
1078
1210
~go
-
3C 1/
=
58
50
58
: :
60
65
70
456
539
504
62 3
693
903
567
665
686
770
5~cl
(mi l l i vol ts)
125C I 200C
+3C - Cf oc t +3C
Max I Nax Avg I Max
80
73
80
; :
88
95
98
825
1045
990
1221
1375
1771
1122
1287
1342
1485
?089
65
60
65
60
53
; :
80
545
665
630
777
875
1127
714
819
854
945
693
90
83
113
1%
1122
1386
1551
2002
1276
1474
1518
1705
1221
~/ Appl icabl e tests are temperature cycl i ng, durabi 1i ty, sal tspray,
temperature 1I f e, i ndustri al aas and ~robe damaqe.
2/ N/ R - Not reaui red.
1
. .
I
17
3 ,
,.-, :; . .
L
J ax Avg
68
63
N%!
55
: :
85
630
749
714
882
987
1274
812
938
966
819
777
. . ,,,?. !
I
Mat i ng
end
si ze
0000
00
0
2
4
6
, . .
8
10
12
16
20
22
23
MI L- C- 39029D
>- . . - - : .. . , , . .
TABLE I X. Contact engagement and separati onf orces.
Mi ni mum
separati on
f orce
(ounces)
Mi ni mum
di ameter
!S3197pi n
15
15
15
10
10
5
: 5, : ,
4
3
2
0. 7
0. 7
0. 5
I ni ti al
Maxi mum I
average
mgagement ~
f orce
(ounces)
Naximum
di ameter
4S3197pi n
N/ R~/
N/ R
N/ R
N/ R
N/ R
N/ R
N/ R .
WI ?
24
24
12
9. 5
6. B
Maxi mum
engagement
f orce
(ounces)
Maxi mum
di ameter
4S3197pi n
320
320
320
240
240
160
160
60
30
30
18
12
8
Af ter condl t i oni n
Mi ni mum
eparat i on
f orce
(ounces)
Mi ni mum
di ameter
S3197 pi n
12
12
12
8
8
4
. A
3
2. 5
1. 5
0. 6
0. 6
0. 4
Maxi mum
average
mgagement
f orce
(ounces)
Maxi mum
di ameter
f S3197pi n
N/ R
N/ R
N/ R
N/ R
N/ R
NI R
N/ R
N/ R
29
29
14
11. 4
B. 1
y
Maxi mum
mgagement
f orce
(ounces)
Fl axi mum
di ameter
[S3197pi n
~/ Appl i cabl e tests are temperaturecycl i ng, durabi l i ty, sal t spray,
temperature 1i f e, i ndustri al gas, and probe damage.
380
380
3B0
290
290
190
190
72
36
36
22
14
10
I
~/ N/ R - No requi rement. -
la
MI L- C- 390290
i hPLL 3.V. +,la !{:!L2: IL,:, s:::.YL<L~, : : . $, , : . >. : : . . . : . .
. , . . , - - - .. . . . , .
. . ... . -
TABLE X.
Tensi l e strength (typeA).
Axi al l oad (pounds)
Si l ver ti n- pl ated Ni ckel - pl ated
Hi gh strength
Ni re copper-wi re copper wi re coppe~al 10Y
si ze
wi re
I ni ti al Thermal I ni ti al Thermal
c: ; ; ; ; on condi ti on condi ti on condi ti on
val ues val ues val ues ~/
0000 875 787. 5 785 706. 5
- .
00 750 675. 0 675 607. 5
- -
0 700 630. 0 630 567. 0
- -
1 650 585. 0 585 526. 5
2 550 495. 0 495 445. 5
- -
4 400 360. 0 360 324. 0
- .
6 300 270. 0 270 243. 0
- .
8 220 198. 0 200 180. 0
- .
;..... . - . .... - s, .. . !,- , - - - - - -
... . ....... ..
. - - - - - -
10 150 : - 135. 0
135 121. 5
- -
12 110 93. 0 100 85. 0
- -
14 70 61. 0
60 53. 0
16 50 45 37 33
. -
20 20 14 19
14. 3 T80 ~1
22 12 7. 5 8 6. 0 TBO
24 8 6 6 4. 5 T80
26 5 4. 0 3 . 2. 5 TBO
28
3 2. 25 2 1. 50 TBO
30 1. 5 1. 13 1. 5 1. 13 TBO
I
Appl i cabl etests are temperature cycl i ngand temperature 1i f e.
~ TBO - To be determi ned.
19
I
i
,
1
I
i l
, !
, , : .
MI L- C- 390290
.. !. ,.... ,
3. 5. 13 Temperature 1i f e (types A, B and D). When tested as speci f i ed i n
4. 7. 14, mated contacts shal l wi thstand temperature condi ti oni ng f or 1, 000
hours wj thout def ects detri mental to mechani cal or el ectri cal perf ormance.
There shal l be no di f f usi on/ mi grati onof the base metal through the contact
outer pl ati ng.
3. 5. 14 I ndustri al gas (gol d- f i ni shedcontacts onl y) (tYPes A, B and 0).
When tested as speci f i ed i n4. 7. 15, unmated contact$ shal l wi thstand
i ndustri al gas condi ti oni ngf or 100 hours wi thout def ects detri mental to the
mechani ca1 or el ectri cal perf ormance.
3. 5. 15 Contact strength [mati ngend si ze 20 and smal l er pi n contactst
type A). Af t~ oadi ng speci f l e I n4. 7. , pi n
contacts shal 1 exhi bi t a permanent set no greater than 0. 005 i nch.
3. 5. 16 Pl ati ng porosi ty (overal l gol d- f i ni shedcontacts onl y) (types A
and D). When tested as speci f i ed i n4. 7. 17 here shal I be no bubbl ing dur f ng
the 30- second observati onperi od when gol d- ~i ni shedcontacts are exami nedf or
pl ati ng porostty.
3. 5. 17 Pl ati ng thi ckness (types A, B and D). When measured as speci f i ed
i n4. 7. 18, the pl ati ng thi ckness of external pl ated surf ace di ameters, except
f or corners, shal 1 be i n accordance wi th 3. 3. 2. Al l other surf aces shal l be
pl ated to a thi ckness to assure speci f i edperf ormance of the contact.
3. 5. 18 !nsul nti onresi stance (t. yoeD). When tested as speci f i ed,i n
!.
4~7: 19, unl ess otherwi sespeci f i ed (see. 3,1), the i nsul ati onresi stance shal l
exceed 5. 0 gi gohrssat 25C, and 2. 0 gi gohms at the maxi mumoperati ng tempera-
ture speci f i ed on the appl i cabl e speci f i cati onsheet (see 3. 1).
3. 5. 19 Di el ectri c wi thstandi ngvol tage (type D). When tested ?i SSpeC-
i f i ed i n4. 7.~, cri nped contacts sha11
f l ashover.
showno evi dence of breakdown or
Test vol tage and al ti tude shal l be as speci f i ed (See 3. 1).
3. 5. 20 Cri abf l i t
+
The manuf acturer shal 1 establ i sh materi al , f i ni sh
and process contro s to assure that cr i mpcontacts conf ormto the requi rements
of 3. 4. 4. 1 and 3. 5. 8 when subj ected to 4. 7. 21.
3. 5. 21 Humi di ty temperaturecycl i ng
(l ocal i zedgol d- f i ni shedcontacts
%%1s !%~i EX! % KJ !Srl ; a! perf ormance.
. 7. 22, there shal l be no evi dence of
3. 6 Marki n
+
Removabl e contacts shal l be permanentl y and l egi bl ymarked
wi th the manu acturer s symbol or trademark and BI N code col or bands (see
Fi gure 3) or BI N code numberi ng (opti onal f or si ze 16 and l arger). I f three
di i ts are stamped or pri nted on contacts, the di 9i ts shal 1 be a mi ni mumof
. O~O i nchhi gh. Locati on of BI N code di gi ts i s opti onal , however, they shal l
remai n l egi bl e f ol l owi ng the cri mpi ng operati on. Unl ess otherwi se speci f i ed
(see 3. 1), marki ngs shal l remai n l egi bl e af ter tests. Fl aki ng of the col or
bands i n the cri mp i ndenter area i s acceptabl e provi di ng the col or of the
bands i s sti l l i denti f i abl e.
20
j .
MI L- C- 39029D
. . . . . . . . , . . - - - . . . 1 . -
1- ST- COKOR- 9AND ( 1ST 01011)
/ -
: .
- 2 ND COLOR BAND (2ND DI OI T)
1-
~ IIAWUFACES SVMSCL
OR TRADSMARX (3.6.1)
1
(LOCATION OPTI ONAL)
I
_ HIRE BARREL ENO+ ~ MATIWO ~ _
FI GURE-3. Contact marki nq.
3. 6. 1 Manuf acturer s symb01 or trademark (removabl etype). The manu-
f acturer s sysb01 or trademark shal 1 be marked on removabI e type contacts.
The manuf acturer shal 1 1i st the symbol or trademark wi th SAE i n accordance
wi th AI R 1351.
3. 6. 2 BI N code col or bands,
shal 1 be desi gnated on the contact
f ol i owi ng: . .. . . . ..
- , !. . , L.
O - Bl ack
1 - Brown
2 - Red
3 - Orange
Each di gi t of the BI N code (see 1. 2. 1)
by a col or band fn accordance wi th the
. .... . . ..
4 - Yel l ow 7 - Vi ol et
5 - Green 8- Gray
6 - Bl ue 9 - Uhi te
The wi dth of the f i rst col or band shal l be appropri atel ytwi ce the wi dth of
the second and thi rd col or bands. Unl ess otherwi se speci f i ed, the col or bands
shal l be l ocated on the wi re barrel and as shown on Fi gure 3. Col ors f or
col or bands shal l be i n accordance wi th EI A RS- 359 (ANSI C83. 1). Unl ess
otherwi se speci f i ed (see 3. 11, col ors shal l remai n wi thi n the speci f i ed
extended 1i mi ts duri ng testi ng.
., ..,,. .,, -.
3. 6. 3 Supers essi on data. . Thepres@nt and most- recentl y supersededpart
number shal 1 be marked on a l abel and i ncl udedi n each uni t pack, as i nthe
f ol l owi ng exampl e:
MS39029/ 5- 175 supersedes M39L129/ 5- 20- 20.
Other supersededmi l i tary part numbers may be i ncl uded. A COMPl ete
supersessi on data can be f ound i n the appendi x and on sl ash sheets.
i sti ngof
3. 7 $l orkmanshi D. Contacts sha11 be processed i n: sucha manner as to be
uni f ormi n qual i ty and shal l be f ree f romf orei gn materi al and burrs or shti rp
corners that mi ght damage the connector or af f ect mati ng of the contacts.
Burrs and sharp edges shal 1 be removed 0. 005 i nch maxi mum.
21
.,
,) ...:
,.
-. : 1
, , , F
,..
MI L- c- 390290
. , . . - - +- - - - -
I
I
I
,-, . . .
4. QUALI TY ASSURANCE PROVI SI ONS
4. 1 Responsi bi l i ty.f or i nspecti on. Unl ess otherwi se specf f i ed i n the
contract or purchase order, the contractor i s responsi bl ef or the perf ormance
of al 1 i nspecti onrequi rements as speci f i edherei n.
ExC@pt asotherwise spec-
i fi ed i n the contract or purchase order, the contractor may use hi s own or any
other f aci l i ti es sui tab~e f or the perf ormanceof the i nspecti on requi rements
speci f i edherei n, unl ess di sapprovedby the Government. The Government
reserves the ri ght to perf ormany of the i nspecti ons set f orth i nthe speci fi -
cati on where such i nspecti onsare deemed necessary to assure that. suppl i es and
servi ces conf ormto prescri bed requj rements.
4. 1. 1 Test equi pment and i nspecti onf aci l i ti es. Test and measuri ng
equi pment and I nspectTonf acl l I tI es of suf f l cl ent accuracy, qual i ty and
quantf ty to permf t perf ormanceof the requi red i nspecti onshal 1 be establ i shed
and mai ntai ned by the contractor. The @stab1i shment and mai ntenance of a
cal ibratf on systemto control the accuracy of the measuri ng and test equi pment
shal l be i n accordancewi th MI L- STO- 45662.
The si ze, type and manuf acturer s name and mi 1i tary
part ~~~~r _ector used to qual i f y the contacts shal l be i ncl uded i n
the qual i fi cati ontest report.
4. 2 Cl assi f i cati onof i nspecti on. The i nspecti on requi rements speci f i ed
herei n are cl assi f i edas f ol l ows:
,., ,
a. Qual i f i cati oni nspecti on(see. 4. 5).
b. Qual i ty conf ormance i nspecti on (see 4. 6).
4. 3 I nspecti oncondi ti ons. Unl ess otherwi se speci f i ed
i nspecti on shal 1 be perf ormed i n accordancewi th the ambi ent
i f i ed f nMI L- STD- 1344.
herei n, al l
condi ti ons spec-
4. 3. 1 Newqual i fi edproducts 1f st (QPL) contacts and connectors. New
contacts f or newconnectors hat are undergoi ngqual l fl catI on and not
associ atedwi th any approvedmi 1i tary speci f i cati onconnector must meet the
requi red test condi ti ons speci f i edf or that connector and f ts i ntendeduse.
Both. . contacj . and.connector shal 1 meet the,requi red test . condf ti ons of each - . .
contact and connector speci f ~cati on si mul taneousl y.
4. 3. 2 Preparati on of sampl es. Contacts shal 1 be wi red as requi redwf th
the mi ni mumand maxi mumwi re si zes speci f i ed i n Tabl e I I I , except wi re si ze 26
shal 1 be the mi ni mumwi re used wi th contact si zes 22, 23 and 24 f or test group
I I (See Tabl e XI I ). Wi re type shal 1 be i n accordancewi th MI L- W- 16878,
MI L- U- 22759, or MI L- W- 81381. Coaxi al cabl e shal l be as speci f i ed (see 3. 1).
The l ength of the stri p porti on of the conductor shal 1 be at l east l ongenough
to reach the bottomof the cri mp barrel ; but shal 1 not be so l ong that more
than 1/ 32 f nchof the conductor i s exposedwhen the conductor touches the
bottomof the barrel .
I
22
I
MI L- C- 39029D
I
4.3 . 3- Ce; ~~~~~a~i ~~50~- ~~e rna~uf acturer scapabi 1i ty to produce. Cert-
i f i cati onof the manuf acturer s capabi l i ty to produce the i temshoul d not be
predi catedon the submi tta1 of a report but rather on representati vesampl es
of producti on parts sel ected at randomby a representati veof the qual i f yi ng
acti vi ty. These parts, when successf ul l ypassi ng the qual i f i cati ontests,
shoul d ul ti matel y demonstrate the manuf acturer s capabi l i ty to produce the
i tem.
4. 4 Mated contacts.
Mated contacts shal 1 be tested i n a sui tabl e
connector khat has been approved f or 1i sti ng i n the appl i cabl e qua] i fi ed
products 1i st.
4. 5 Qual i f i cati on i nspecti on. Qual i f i cati on i nspecti onshal l be per-
f ormed at a l aboratory acceptabl e to the Government (see 6. 3) on sampl e uni ts
produced wi th equi pment and procedures norms1l y used i n producti on.
4. 5. 1 Sampl e si ze. Unl ess otherwi se di rected by the qual i f yi ngagency
(see 6. 3. ),test sampl es of contacts and bushi ngs of each part number f or whi ch
qual i fi cati on i s desi red shal 1 be sel ected at randomi n the quanti ti es spec-
i f i ed i n Tabl e XI . The quant f ty requi redf or the appl i cabl e type shal l be
subj ected to testi ng as speci f i ed i n4. 5. 2. The remai ni ng untested sampl es
shal 1 be f orwarded to the qual I f yi ngagent wi th the qual i fi cati ontest reports,
TABLE XI . Randomsampl e quanti ti es.
t 1
I
A&B 10- 10 and l arger l B
A&B 72- 12 and smal J er 4B
c Al l 10
I
DI I Al l 48
!.,
.;
Number of sampl e uni ts ~/
I
16 2 , 18 18
4D 8 4B 4B
10
- - -
10 10
40 B 48 48
For other than- pi norsocket contacts, the mul econtactshal l be con-
si deredas equi val ent to the pi n; the f ensal econtact shal l be consi dered
as equi val ent to the socket. Suf f i ci ent connector assembl i es.contai ni ng
type R contacts shal 1 be suppl i edto sati sf y the quanti ty speci f i ed.
Type A contacts shal 1 be provi ded as mati ng parts f or type B contacts
submi ttedf or test. For hermaphrodi te i c contacts, doubl e the quanti ti es
l i stedf or pi ns shal l be submi tted.
The hoods and, when appl i cabl e, spri ngs and i nsul ators shal l not be
assembl ed to the socket.
Addi ti onal i nner and outer contacts may be used f or the tensi l estrength
tests.
23
: ,
; ! : , . . 1, , 1[
, ;
. , , i
.
$. ..
MI L- C- 39029D
4. 5. 2 I nspecti on routi ne.
.
I
4. 5. 2. 1 Types A and B. Sampl e uni ts shal l be subj ectedto the qual i f i -
cati on i nspecti onspeci f i ed i nTabl e XI I , i n the order shown.
4.5.2.2 Type C. The contacts shal l be submi ttedf or qual i f i cati on
i nspecti onspeci f i ed i nTabl e XI I I , i n the order shown.
i nsp~~~~~p~- i n T%l e XI V, i n the order shown.
Sa l e uni ts shal 1 be subj ectedto the qual i f i cati on
4. 5. 3 Fai l ure. One or more f ai l ures i n any of the appl i cati onexami na-
ti ons or tes=l be cause f or ref usal to grant qual i f i cati on.
4. 5. 4 Retenti on of qual i f i cati on. To retai n qual i f i cati on, the con-
tractor shal 1 f orward a report at sanpl i ng i nterval s speci f i ed i n4. 6. 3. 1. 1 to
the qual i f yi ng acti vi ty. The qual i f yi ngacti vi ty shal l establ i sh the i ni ti al
reporti ng date. The report shal l consi st of :
a. Asunsnaryof the resul ts of the tests perf ormed f or i nspecti on
of product f or del i very, group A, i ndi cati ngas a mi ni mumthe
number of l ots that have passed and the number of l ots that
have f ai l ed, shal l be submf ttedevery 12 months. The resul ts
of tests of al l reworked l ots shal 1 be i denti f i edand accounted
f or.
-----
b. The resul ts of testsperf ormed f or peri odi c i nspecti ongroup B, ,
i ncl udi ngthe number and mode of f ai l ures, shal 1 be reported.
The test report shal l , i ncl uderesul ts of al l peri odi c tests
perf ormed and compl eted duri ng the sampl i ng i nterval s of
4. 6. 3. 1. 1. I f the test resul ts i ndi catenonconf ormancewi th
speci f i cati onrequi rements, and correcti ve acti on acceptabl e to
the qual f f yi ngacti vi ty has not been taken, acti on may be taken
to remove the f ai l i ng product f romthe. quali fi ed products 1i st.
Fai l ure to submi t the report wi thi n 30 days af ter the end of each sampl i ng
i nterval may resul t i n l oss of qual i f i cati onf or the product. I n addi ti on to
the peri odi c submi ssi on of i nspecti on data, the suppl i er shal 1 i ntnedi atel y
noti f y the qual i f yi ngacti vi ty at any ti me duri ng the sampl i ng i nterval that
the i nspecti ondata f ndi catesf ai l ure of the qual i f i edproduct to meet the
requi rements of thi s speci f i cati on.
I n the event that no producti onoccurred duri ng the reporti ng peri od, a report
shal 1 be submi tted certi f yi ngthat the company sti l l has the capabi l i ti es and
f aci l i ti es necessary to produce the i tem. I f duri ng three consecuti ve
reporti ng peri ods there has been no producti on, the manuf acturer may be
reQui red. at the di scret i onof the aual i f yf ngact f vi ty, to submi t a repre-
seri tati veproduct of
i fi cati on i nspecti on
each part number to testi ng i n accordancewi th the qua1-
requi rements.
I
I .,
24
,.
MI L- C- 39029D
.,<
:.-.-r.- -,---: . . .
TABLE XI I . Ual i f i ci ti on af i d groupB i nspecti on
types A and B contacts).
Number of sauple units to be inspected
Inspect ion
IW Wlrc 512* nun ware size
ReQu Ire=nt lest size 12 si ze 10 slzed32 size 10
size 12 si ze 10
paragraph paragraph and and and and and
~/ stnaI ler larger smaller larger s@J611er larger
w
Exa. inat ion of product
3.1, 3.3, 3.4, 4.7.1
3.6 and 3.7
Permeabll Ity 21 3.5.1 4.7.2
Preparation 07 saqles
..- 4.3.2
E#a.n Inat ion-w I red contacts
--- 4.7.1.1
itx!al concentvlc Ity (wired) :.::$:: 4.7.3.2 8 4 6 3 2
1
Lo. signal contact resistance ~1
4.7.4
Contact resistance (25 C)
;.5.4 4.7.5
Contact engagement and separat Ion fOrCe 3.5.5 4.7.6
Thermal shock 3.5.6 4.7.7
Cont~ct engagement and separat Ion force 3.5.5 4.7.6
Res ista ce to test probe damage 3.5.7 4.7.8
Contact engagement and separation fOTCC
3.5.5 4.7.6
Contact res I stance 125 C)
3.5,4 4.7.5
Cr IW tens Ile strength 3.5.8 4.7.9
W
Cxa. ination of product 3.1, 3.3, 3.4, 4.7.1
3.6 and 3.7
Permeabll ity 21
3.5.1 4.7.2
Pveparat ion 07 samples
-..
4.3.2
Exmlnst {cc--fired contarts
..- 4.7.1.1
4..+81 concentr.lc.!ty .,( wtred). - - 3.5.2.2 4.1.3.2. - . .
Lo. s ign~l level contact resistance ~1 3.5.3.1 4.7.6 8 a 6 3 ? 1
to tacr resistance 125.C) 3.5.4 4.7.5
Con:act engagement and separat ion fOrCe
3.5.5 4.7.6
Drab II Ity 3.5.9 4.7.10
V tbvat !On 3/ 4/ 3.5.10 4.7.11
Shock ( spe~ified pulse] 21 Y
3.s.11 4.7.12
Silt spray 51 3.5.12 4.7.13
Low signal level contact resistance ZI
3.5.3.1 4.1.4
Contact resistance (25-C)
3.5.4 4.7.5
Contact reslstnnce (at high tecqerat.re 3.s.4 4.7.5
Contact engagewnt bnd separat ion force
3.5.5 4.7.6
Group 11 I
Exam inat Ion of product 3.1, 3.3, 3.4, 4.7.1
3.6 and 3.7
Pwmelbility 2/ 3.5.1 4.7.2
Preparat ion 07 sa~les.
..- ,
.4.3.2 .
Examination-wired contacts ---
A. .
4.7.1.1
Axial concentric Ity (wired) 3.5.2.2 4.7.3.2
Low signal level contact resistance ~1 3.5.3.1 4.1.4 8 4 6 3 2 1
Contact resistance [25-C]
3.5.4 4.7.5
Contact engagement and separation force
3.5.5 4.7.6
Temperature 1 Ife ~/ 3.5.13 4.7.)4
low s hlnc.1 level contact resistance ~1
3.5.3.1 4.7.4
Contact resistance (25 C) 3.5.4 4.1.5
Contact reslstanct (at high temperature : 3.5.4 4.1.5
Contact engagement and separe.t ion force 3.5.5 4.7.6
Cricp tensile strength 3.5.8 4.7.9
See footnotes at end or table.
- 25
,.,. ,
MI L- C- 390290
, , . , . .. .. . ..
$!1 I - r- : ~ww l
I
I
I
i
TABLE XI 1. ual I fi cati on and group B i nspecti on
types A and B contacts) (conti nued).
ti . mbw c. f smml eunit% to be Insc.rcted
H*x *ire site H,. .,rc s,zt
Inspection
R,q lrcment
lesl size 12 size 10 size Sizt 10 size 12 size
0
P*,~9,~oh vara9,avh
and and ..8 8.6 and and
J/
roller larger ml Ier 1arger SIMller larger
1 I
W
c .a.l.at i onof produc t
3.1, 3.3, 3.4, 4.7.1
. . . . . . . I I I I I I
Pemabll Icy 2/
?mfmrati.n OT saql*s
Ezami.at ion-wired c ontac ts
Axial co.centriclty {*lmdl
M. sign.1 level contact resistance
contact resistance (slzt 12 OnlYl
)no.str ial gas ~1
contact resi%tancr [slxe 12 OnlYl
Low s ianht level Contst% ,*S !S1l~* ?1
i,,minal ion Of product
%-ability
AS1.1 conce.trlcty i...lredl
Pveparat ion of smvles
rzml.tt im-.lmd contacts
. . i.1 mnce.crlclty l.imd)
c, iml tensile Strenuh
GPOLI, v] 2161
--
E.t. inat ion of product
Plating thickness
Group VIII LI
i... inbtlon of pr.duct
7.mp.r.t ion orsaqks
[... !t.t I.n-.lmd cO.tlCtS
LW sianal Ma] contact resistance
Cm:act resistance {25-C]
Humid icy- tcwerot.re .Yzl in9
~~ signal ICvel contact res {stance
contact resistance (25-C)
d. .c....
3.5.1
. . .
. . .
3.5.2.2
3.5.3.1
;S::il
3;5,4.2
3.5.3.1
3.5.1$
3.1, 3.3, 3.4,
3.6,:;~ 13.7
3.5.2.1
.-.
-- .
3;: ;: ~2
3.1;n~.::73 .4,
7 -.-3+716.7:
4.7.2
4.3.2
4.7.1.1
4.7.3.2
4.7.4
4.7.5
4.7.15
4.7.5
4.7.4
4.7.16
4.7.1
4 .7.2
4.7.3.1
4.3.2
<.7.1.1
4.7 .3.2
4.7.9
4.7.1
3.1; ~.::73 .4, i.7. 1
3.5.17 4.7.10
8
8
4
8
4
,-.
2
4 - 4
1 2
11
4-
1/ 1ndIV ldual ma. !rmnts paragraphs may exempt ccrta in r 1zes ., types of com.cts f romse tests t n me SUJ W. - .
/I Type A only.
Xl not applicable to win barrel S(ZC 28 and smaller.
Tl Onal If icat Ion only.
51 Integrity of color code not rcqulred lftcr test.
K/ men testtn~ socket contacts, conduct tests p?lor to assembly of hoods and sprl.g%.
Z) F., local lzed gold f+nlshed m.ta.ts ..)9.
14811 2111. gual If Icat 10. and qm.p 8 inspect 10. ICypc C cc..tacts)
=tion of product
8 sawles
Axlil concmtriclty
for cICh sukm?
Prermatlm of sw.les
all s!ZC 16 ~.~
ha$al concentricity (.ir*dl
Smll ler
Contact Gngagement and scParIt Ion fo.ce
Yibrat Ion
shock [spec! fled Pulse)
Contact mgagnc.t and scparat ion force
f#&dm+wt
Pmp,r,llo ofScsvles
~ria] conzmtrlclty (wired
contact Gng.gwnt and s.p.rat ion force
CTi,W tensile strength
26
-..., .. , ,,
I
NI L- C- 39029D
. . . $ .. . . - . ?, . . - . - - - -
TABLE XI V.
ual i f i ca~i on- ~f i d- group B i nspecti on
type i J contacts) (see4. 5. 2. 3).
Number Of
I nspecti on
Requi remf ?nt
Test sanpl e uni ts
arayaph
paragraph to be
i nspected
w
Exami nati on of product
3i l k ; ; ; , 33j 4, 4. 7. 1
Permeabi l i ty 2/
3. 5. 1
4. 7. 2
Preparati on OT sampl es
- - -
4. 3. 2
Exami nati onwi redcontacts
- - -
4. 7. 1. 1
Axi al concentri ci ty (wi red)
3. 5. 2. 2 4. 7. 3. 2
8
Lowsi gnal l evel contact resi stance ~/
; . ; . : . :
4. 7. 4
Contact resi stance (z50c)
4. 7. 5
Contact engagement and separati onf orce
3: 5: 5
4. 7. 6
Thermal shock
3. 5. 6
4. 7. 7
3.5.5
4.7.6
Contact resi stance (250c)
3. 5. 4. 3
4. 7. 5
I nsul ati onresi stance (25C)
3. 5. 18
4. 7. 79. 1
-
Exami nat i on of product-
3. i , 3. 5, 3. 4, 4. 7. 1
3. 6 and 3. 7
Permeabi l - i ty -
3. 5. 1
4. 7. 2
Axi al concentri ci ty (unwi red)
3. 5. 2. 1
4. 7. 3. 1
Preparati on of sampl es
- - - 4. 3. 2
Exami nati onwi red contacts
- - -
4. 7. 1. 1
Axi al concentri ci ty (wi red)
3. 5. 2. 2 4. 7. 3. 2
Lowsi gnal l evel contact resi stance~/
3. 5. 3. 2
4. 7. 4
Contact resi stance (250c)
3. 5. 4. 3
4. 7. 5
Contact engagement and separati on f orce
3.5.5 4.7.6
Ourabi l i ty
3. 5. 9
4. 7. 10
8
Vi brati on 2/
3. 5. 10
4. 7. 11
Shock (spe; i f i ed pul se) ~/
3. 5. 11
4. 7. 12
Sal t spray 3/ -~~
3. 5. 12
4. 7. 13
Lowsi gnal Tevel contact resi stance~/
3. 5. 3. 2
4. 7. 4
Contact resi stance (25C)
3. 5. 4. 3
4. 7. 5
Contact resi stance (at hi gh temperature e)
3. 5. 4. 3
4. 7. 5
3. 5. 5
4. 7. 6
I nsul ati onresi stance (25C)
3. 5. 18
4. 7. 19. 1
See f ootnotes at end of tabl e.
.27
. ,. !. . :
, , , .
,1. $.
. .
I
MI L- C- 390290
- TABLE XI V. ,
. . . . .
Qual i f i cati onand group B i nspecti on(type
D contacts) (see 4. 5. 2. 3) (centi nued).
Number of
I nspecti on Requi rement Test sampl e uni ts
paragraph paragraph to be
~1 i nspected
Group I I I
Exami nat i on of product 3. 1, 3. 3, 3. 4, 4. 7. 1
3. 6 and 3. 7
Permeabi 1i ty 3. 5. 1 4. 7. 2
Preparat i on of sampl es
- - .
4. 3. 2
Exami nat i onwi redcontacts
- - -
4. 7. 1. 1
Axi al concentri ci ty (wi red) 3. 5. 2. 2 4. 7. 3. 2
Lowsi gnal l evel contact resi stance ~/ 3.5.3.2 4.7.4
Contact resi stance (25C)
3. 5. 4. 3 4. 7. 5 8
Contact engagement and separati onf orce 3. 5. 5 4. 7. 6
Temperature 1i f e~/ 3. 5. 13 4. 7. 14
I nsul ati on resi stance (at hi gh 3. 5. 18
temperature)
4. 7. 19. 2
Lowsi gnal l evel contact resi stance ~/ 3. 5. 3. 2 4. 7. 4
Contact resi stance (25C) 3. 5. 4. 3 4. 7. 5
Contact resi stance (at hi gh temperature)
3. 5. 4. 3 4. 7. 5
Contact engagement and separati on f orce 3. 5. 5 4. 7. 6
- - - - . - - GroutiFV- . - - - - - - - - , - - - - - - - - - - - -
Exami nat i onof product
3i l &: A: , 33j 4, 4. 7. 1
Permeabi l i ty . 3. 5. 1 . 4. 7. 2
Axi al concentri ci ty (unwi red) 3. 5. 2. 1 4. 7. 3. 1
Preparat i on of sampl es
- - -
4. 3. 2
Exami nat i onwi redcontacts
- - -
4. 7. 1. 1
8
Axi al concentri ci ty (wi red) 3. 5. 2. 2 4. 7. 3. 2
Di el ectri c wi thstandi ng vol tage 3. 5. 19 4. 7. 2D
Lowsi gnal . l evel contact resi stance~/ 3. 5. 3. 2 4. 7. 4
I ndustri al gas 3/ 3. 5. 14 4. 7. 15
Lowsi gnal l eveT contact resi stance ~/ 3. 5. 3. 2 4. 7. 4
GrouD V
Exami nat i on of product
3; 1; : 3; , 33j 4, 4. 7. 1
Permeabi 1i ty . 3. 5. 1 . 4. 7. 2 8
Axi al concentri ci ty (unwi red) 3. 5. 2. 1 4. 7. 3. 1
Preparati on of sampl es
- - -
4. 3. 2
Exami nati onwi redcontacts - - -
4. 7. 1. 1
Axi al concentri ci ty (wi red) 3. 5. 2, 2 4. 7. 3. 2
Cr i mptensile strength
3. 5. 8 4. 7. . 9
See f ootnotes at en dof tabl e.
28
..
NI L- C- 390290
TABLE XI V. Qual i f i cati on and group B i nspecti on(tyPe
contacts) (see 4. 5. 2. 3) [conti nued).
Number of
I nspecti on Requi rement Test sampl e uni ts
para~aph paragraph to be
i nspected
w
Exami nati on of product 3. ; ; d3j 3j 3. 4, 4. 7. 1
Pl ati ng porosi ty ~/
3. 5. i 6 4. 7. 17 4
Group VI I
Exami nati on of product
3. 1, 3. 3, 3. 4, 4. 7. 1
and 3. 7
4
Pl ati ng thi ckness ~/
3. 5. 17 4. 7. 18
1/ I nner cent actonl y.
~/ Qual i f i cati on onl y.
~/ I ntegri ty of col or code not requi red af ter test.
~/ Conduct test pri or to assembl y of shrouds, spri ngs and i nsul ators.
4. 5. 4. 1 Contacts. For contacts, the test may be conducted duri ng the
regul ar schedu~ector testi ng f or retenti on of qual i fi cati onwi th the
appl l cabl e connector undergoi ng retenti on of quai i~icat iull.
,. -.,
4. 5. 5 Qual i f i cati on by si mi l ari ty. The extent of qual i fi cati ontesti ng
by si mi l ari ty shal l be determi ned by the qual i f i edproducts 1i st eval uati ng
act i vi ty.
4. 6 Qual i ty conf ormance i nspecti on.
4. 6. 1 I nspecti on of product f or del i ver. y. I nspecti onof product f or
del i very shaTl consI st of group I nspectI on.
4. 6. 1. 1 I ns ecti on l ot.
#- - - -
An i nspecti onl ot shal l consi st of al l contacts
of the same ml l tary part number produced under essenti al l ythe same con-
di ti ons, :and of f ered f or i nspect: i on: at, , one=t. i me. -
4. 6. 2 Grouo A i nspecti on. Group A i nspect i on,shal 1cons i st : ofthe
i nspecti ons speci f f ed i nTabl e XV, i nthe order 1i sted.
4. 6. 2. 1 Sampl i no pl an. Stati sti cal sampl i ng and i nspecti onshal l be i n
accordance wi th MI L- STD- 105 f or general i nspecti on l evel I I . The acceptabl e
qual i ty l evel (AQL) shal l be as speci f i ed i nTabl e XV. I n- Process control s,
unrel ated to l ot si ze, may be used provi dedthe equi val ent or ti ghter AQL i s
mai ntai ned.
, ,
I
MI L- C- 390290
l f i - , . . . ~.
. !!!: ,. :: , : 0.: : . ,
- T~BL~X~. _ Group, Ai nspecti on.
. . -
AQL
I nspecti on Requi rement Test Maj or Mi nor
paragraph paragraph
Exami nati on of product 3. 1, 3. 3, 3. 4,4. 7. 1 1. 0 4. 0
3, 6 and 3. 7
Contact engagement and separati onf orces:
Si ze 16 and smal l er:
Engagement, maxi mum
1. 0 N/ A
Separati on, mi ni mum~/ N/ A N/ A
3. 5. 5 4. 7. 6
Si ze 12 and l arger:
Engagement, maxi mum 1. 0 N/ A
Separat i on, mi ni mum 0. 25 N/ A
Resi stance to test probe damage
(types A and B) ~/ 3. 5. 7 4. 7. 8 1. 0 N/ A
Contact engagement and separat i on 3. 5. 5 4. 7. 6
f orces (types A and B) ~/
Pl ati ng thi ckness (types A, B and D)
3. 5. 17 4. 7. 18 I I
Cr. i mpabi l i ty . lL . , . . , . - - : - - - - - - - - - - -- , -. 3. 5. 20 4. 7. 21 ~1
100%inspection required.
;; Sampl ing inspection shal 1 be i naccordance. w~thNI L- STD- . 7O5,l evel S- 3.
7/ Sampl i ng i nspecti onshal 7 be i n accordance wi th MI L- G- 45204 or QQ- S- 365,
as appl i cabl e.
~1,
Si ze 12 and l arger - 5 contacts f romeach l ot; si ze 16 and smal l er - 10
contacts f romeach l ot. No f ai l ures permi tted.
4. 6. 2. 2 Rej ected l ots. I f an i nspecti on l ot i s rej ected, the contractor
may rework i t to correct the def ects, or screen out the def ecti ve uni ts, and
resubmi t f or rei nspecti on. Resubmi tted l ots shal 1 be i nspectedusi ng
ti ghtened i nspecti on. Such l ots shal 1 be separate f romnewl ots, and shal 1 be
. .
cl earl y i denti f i edas rei nspected. l ots.
4. 6. 2. 3 Di sposi ti on of sampl e uni ts. Sampl e uni ts whi ch have passed al l
the group A i nspecti ons may be del i veredon the contract i f the l ot i s
accepted and the sampl e uni ts are sti l l wi thi n speci f i edtol erance.
4. 6. 3 Peri odi c i nspecti on; Peri odi c i nspecti onshal l cons i s t of group
B.
Except where the resul ts of these i nspecti ons shownoncompl i ancewi th the
aPPl i cabl erequi rements (see 4. 6. 3. 1. 5), del i very of products whi ch have
passed group A shal 1 not be del ayed pendi ng the resul ts of these peri odi c
i nspecti ons.
$
I
I
MI L- C- 39029D
. . ..-
4. 6. i i 1 -G+O; : ; B-j ; ; ~s%j ~i ~=-
Gr_oup- B! i nspecti onshal 1 consi st of the
exami nati ons and tests speci f i ed i nTabl es XI I , X111 or XI V, i n the order
shown. Group B i nspecti onshal l be made on test sampl es sel ected i n the
quanti ti es speci f i ed i nTabl e XI .
Group B sampl e uni ts shal l be sel ectedf rom
i nspecti onl ots whi ch have passed the group A i nspecti on.
pres~~~~~~~i f m~el ected and reported on every 24 months.
Sampl e uni ts of the sam part number as
4,6.3.1.2 Fai l ures. I f one or more sampl e uni ts f ai l to pass group B
I
i nspecti on, the - hal 1 be consi dered to have f ai l ed.
4. 6. 3. 1. 3 Rej ected l ots. I f an i nspecti onl ot i s rej ected, the con-
tractor may rework i t to correct the def ects, or screenout the def ecti ve
uni ts, and resubmi t f or rei nspecti on. Resubmi tted l ots shal 1 be i nspected
!
usi n ti ghtened i nspecti on. Such l ots shal 1 be separatef romnewl ots, and
shal be cl earl y i denti f i edas rei nspected l ots.
4.6.3 .1.4 Di sposi ti on of sampl e uni ts. Sampl e uni ts whi ch have been
subj ected to group B : nspectl onshal l not be del i veredon the contract.
the ns%~~~~er%%%%%%recti ve acti on on the materi al s or processes,
I f a sampl e f ai l s to pass group B i nspecti on,
or both, as warranted, and on al 1 uni ts of product whi ch can be correctedand
whi ch were manuf acturedunder essenti al l y the same condi ti ons, wi th
essenti al l y the same materi al s, processes, etc. and whi ch are consi dered
WbJ eC~ ~0 ?h~ SWE? f? f ?Lr~~.
.. . . .
Acceptance of t he product s ha 11 be di s cont i nued
- ti nt- i 1 correcti v@ ~&i on, acceptabl e to - tti - = G6ternti @nt; h as %een~taken: Af ter
. . . . . -. , .
the correcti ve acti on has been taken, group B i nspecti onshal 1 be repeatedon
addi ti onal san@l e uni ts (al l i nspecti on, or the i nspecti onwhi ch the ori gi nal
sampl e f ai l ed, at the opti on of the Government). Group A i nspecti onmay be
rei nsti tuted; however, f i nal acceptance shal 1 be wi thhel d unti l the group B
rei nspecti on has shown that correcti ve acti on was successf ul . I n the event
of f ai l ure af ter rei nspecti on, i nf ormati onconcerni ngthe f ai l ure and
correcti ve acti on taken shal l be f urni shed to the cogni zant i nspecti on
acti vi ty and the qual i f y!ngacti vi ty.
4. 6. 4 I nspecti onof packagi nq.
The sampl I ng and i nspecti onof the
preservati on, packi ng and contai ner marki ng shal l be i n accordance wi th the
requi rements of MI L- C: 55330.
. . .. . , .
4, 7 Methods of i nspecti on.
1
4. 7. 1 Exami nati onof product.
Contacts, bef ore and af ter wi ri ng, shal 1
be exami ned to ensure conf ormancewi th thi s speci f i cati on. I n- process
control s of comoonent oarts. unrel ated to l ot si zes of f i ni shed contacts, may
be uti l i zed i n 1i eu of exami nati onof those coi nponentsi n the f i ni shed
contacts to assure conf ormanceof these component parts. Contacts s~a~1 be
exami ned to veri f y that physi cal di mensi ons, materi al s, desi gn, marki ng,
contact cri mpi ng i nstructi ons and i nsta11i ng and removal tool data, and work-
manshi p are i naccordance . wi ti ithe appl i cabl e requi rements (see 3. 1, 3. 3, 3. 4,
3. 6 and, 3. 7). .
I
31
: , ; 6
MI L- C- 39029D
. . .
_=~
~-?-~z..;i, , f ~ ~ ,: ~ ,7 ; : ;
4. 7. 1. 1 Wi red contacts. Af ter wi ri ng, contactsshal1 be examf nedunder
a ma ni f i cati on of three di ameters and shal l exhi bi t no cracks i n the basi s
! i neta or peel ed pl ati ng.
4. 7, 2 Permeabi l i ty (types A and D) (see 3. 5. 1). The permeabi l i tyof the
contact shal T be measured wi th an i ndi cator conf ormi ngto MI L- I - 17214. Trace-
abi l i ty of cal i brati onof the i nstrument to the Nat f onal Bureau of Standards
i s not requi red.
4. 7. 3 Axi al concentri ci ty (see 3. 5. 2). Removabl e contacts shal l be
chucked i n the area shown on Fi gure and rotated360 degrees mi ni mum. Uhi l e
the contact i s rotated, the total i ndi cator readi ng shal l be measured as spec-
i f i edon Fi gure 4.
4. 7. 3. 1 Unwi red contacts (see 3. 5. 2. 1). Removabl e contacts shal l be
chucked i n the area shown on Fi aure 4 and rotated 360 degrees mi ni mum. Whi l e
1
the contact i s rotated, the tot~l i ndi cator readi ng shal l be measured at
I
poi nts A and B as shown on Fi gure 4.
~~
4. 7. 3. 2 Wi red contacts (see 3. 5. 2. 2). Af ter cri mpi ng to wi re, contacts
shal 1 be chucked i n the area shown on Fi gure 4 and rotated360 mi ni mum.
Whi l e the contact i s rotated, the total i ndi cator readi ng shal 1 be measured at
1
poi nt A as shown on Fi gure 4. Contacts whi ch are end posi ti oned i n the
cri mpi ng tool shal 1 al so be measured at poi nt B as shown on Fi gure 4.
, 1
~.1.
4. 7. 4 ~cw~i gne~l evel Contact resi stance (t. bes A and D) (see 3. 5. 3)s
- -. ....
The l owsi gnsI Ievel contact resi stanceof mated contact pai rs sha71
measured i n accordance wi th Method 3002 of MI L- STO- 1344at 25C ~ 3C ~f th the
!
pi n contact engaged to a depth of . 7L (see Fi gure 5).
,
4. 7. 5 Contact resi stance (types A, B and D) (see 3. 5. 4). wi th the Pi n
contact engaged f or a depth of . 7L (see Ff the vol tage drop of each
mated pai r shal 1 be measured i n accordanceg%h M&hod 3004 of MI L- STO- 1344 at
25C ~ 3C or at maxi mumrated temperature, as appl i cabl e (see 3. 1). Measure-
ments shal 1 be taken af ter the temperature of the contact has stabi l i zed.
Vol tage drop measurement connecti on POi nts may be permanent connecti ons. The
test current shal 1 be as speci f i ed i n Tabl es V and VI f or type A and Tabl es
I
VI I and VI I I for type B.
. . .
4. 7. 6 Contact engagement and separati onf orce (socket contacts) [see
3. 5. 5). t h 11 b d i n a sui tabl e f i xture f or appl yi nggradual l y
=s i n~~o~d~~0~ theee~&~nt and separati onof the speci f i edMS3197
I
test pi ns and i n accordancewi th Method 2014 of MI L- STD-1344. The test pi ns
I
shal 1 be i nserteda mi ni mumof . 7L (see Fi gure 5). A maxi mumdi ameter test
pi n shal 1 be i nsertedand removed f romeach socket contact. The engagement
f orce shal l be measured duri ng i nserti on. A mi ni mumdi ameter test pi n shal l
be i nsertedand removed f romeach socket contact and the separati onf orce
I
shal l be measured duri ng removal . Speci al gage pi ns requi red f or type O
contactsshal 1 be as specf fi ed (see 3. 1).
}
4. 7. 7 Temperaturecycl i ng (types A, B and O) (see 3. 5. 6). Mated
contacts shaTl be tested i n accordancewi th Method of MI L- STD- 1344. The
f ol l owi ng detai l s and excepti onshal l appl y:
, .
. 32
I
.-
,..
,, . 1k ,:;
MI L- C- 390290
~_- T. _7. . . T. T. . ~. . _.
,7. ~- . . . - .
, ; ,!-.--.j .- I:, ~. ;,. ,i -,:..,~. , ,,~. ,: ,? ., ..; ,*. : ,-,. ..L -:?. .$ :. -
L OI L Ismlc
- CNUCKI NO AREA
1
x i . 01
Wr
J
rOR PROSE PLACE MERE FoR
MEASUREHEN? OF T IR
NOTES:
1.
For Size 1~ and larger pins, X = 1 pin dianetf!r and Y n .05 (1.27 ~).
2. For pins sm.ller than size 12, X . Z pin dianeters and y 0 1/2 the diStance
fr~ the mar of the wir? banl to the beginning Of the crl~ inde!t.
FI GURE 4.
,.. .
..-. .
Axi al concentri ci ty (TI R) measurement (tYPi cal)
. . . . . 4- , &, : . +,
. : ; l . : 3, . 2, , . , }: hvr > : , . - , , . . .
n
[
&l ,
L
.7L
. . . .0,- .: -.. . .;.... . .
0
u
u
FI GURE 5. Depthof engagement f or contact resi stance and
engagement and separatI on torte tests.
: 33
,, f, ,,, . ,., , .. .
.. :. ... , .. i::...
..?
MI L- C- 390Z90
-, .-=-. ~A- y:~, - , - e. - , z. - . ~ , - , - - - : , c, ,,< ,-,, . . ,, :, , ~ ;. ,, ,.. .,
a. Test condi ti onA, except s t ep 3 shal 1 be the appl i c~~l emaxi mum
operati ng temperature (see 3. 1).
b. Measurement bef ore and af ter CYC1i ng - Not appl i cabl e.
4. 7. 8 Resi stance to test probe damage (types A and B) (see 3. 5. 7).
Contacts shal 1 be tested f or probe damage i n accordance wi th Method
@6 of
MI L- STD- 1344. The f ol l owi ng detai l s and excepti ons shal 1 appl y:
a. The di ameter of the handl e (. 190 i nch) does not appl y.
b. Probe depth, di mensi on 8 shal 1 be 1/ 2 and 3/ 4 of the spec-
i f i edmi ni mumsocket bore depth or as speci f i ed (See 3. 1).
4. 7. 9 Cri mp t ens i l e strength (see 3. 5. 8). Cri mped contact wi re
assembl i es shal 1 be subj ectedto tensi l e strength i n accordancewi th Method
2003.of MI L- STO- 1344. The f ol l owi ng detai l s shal l appl y:
a. Quanti ty: See Tabl es XI I , XI I I and XI V;
b. I denti ty of cri mpi ng tool : See 3. 4. 4. 1.
I
c. Measurement: See Tabl e X.
1
4. 7, 10 Durabi l i ty (types A, B and D) (see 3. 5. 9). Contacts shal l be
L.
i nstal l ed i n a ouaI I fl ed connector and shal 1 be subj ected to 500 CYCI es of
. - - %- f i ~t i n~andl - U- nma&f ng at E. rat e of 300 cycl es per hour lliaX ilMIM.
The depth of
I
the engagement shal 1 not be l ess than 7Dpercent of the mi ni mumbore depth
(see Fi gure 5). The connector coupl i ng devi ces may be removedf or thi s test. .
I
4. 7. 1? Vi brati on (see 3. 5. 10). Contacts shal 1 be tested j n accordance
wi th Method Z~5 of MI L- STD- 1344. The f ol l owi ng detai l s shal l appl y:
a. ~e; ~ condf tf onVI , l etter J , unl ess otherwi se speci fl ed (see
. .
I
b. Test speci mens - Contacts shal 1 be mated and wi red i n seri es,
c. Durati on of test shal 1 be 8 hours i n the l ongi tudi nal di recti on
and 8 hours i n a perpendi cul ar di recti on f or a total of 16
hours unl ess otherwi se speci f i ed (see 3. 1).
I
1.
4. 7. 12 Shock (speci f i edpul se) (see 3; 5. 11). Contacts shal l be tested
i n accordance wi th Method of MI L- STD- 1344. The f ol l owi ng detai l s shal l
appl y:
a. Test condi t i on D, unl ess otherwi se speci f i ed (see 3. 1).
b. Test speci mens - Contacts shal 1 be mated and wi red i n seri es.
34
MI L- c- 39029D
.. .. . . .... . ., , . . - - - . , . - , - . , . - , . , . -
- . . - . *. - - T!- - - -
. ! ___ . - . _. .____ - - . - s.
.. ....____ - - - - : - - - - . - - - - ,- - - . -
4. 7. 13 Sal t spray (corrosi on) [types A, B and D) (see 3. 5. 12). Mated
contacts shal l be tested I n accordance wi th Method of L- STD- 1344, The
f ol l owi ng detaf 1 and excepti on shal 1 a pl y: test condi ti on B, 48 hours.
R
I tmnedi atel y af ter exposure, contacts s al 1 be washed and then dri ed i n a
ci rcul ati ng ai r oven at a temperature of 38C ~ 3C f or 24 hours, maxi mum.
~
4. 7. 14 Temperature 1i f e (types A, B and D) (see 3. 5. 13). Mated con-
tacts shal 1 be subj etted to thei r maxi mumspeci f i ed operati ng temperature (see
3. 1), as appl i cabl e, f or 1, 000 hours.
4. 7. 15 I ndustri al gas (types A, B and D) (see 3. 5. 14). Unmated contacts
shal 1 be pl aced on a noncorrosi ve rack i n a cl osed pl asti c or gl ass chamber
(vol uma two cubi c f eet maxi mum) whi ch contai ns a 10- percent sol uti on of
suphurated potash NF i n di sti l l ed water. Contacts shal 1 not be i nsnersedi n
the sol uti on but shal 1 be exposed to the sul f i de vapor f or 100 hours.
4. 7. . 16 Contact strength (mati ng end si ze 20 and smal l er pin contacts,
type A) (see 3. 5. 15). Contacts sha11 be mounted I n a suttabl e f I xtureand a
gradual l oad appl i ed to the pi n as shown i n Fi gure 6. The rate of travel Of
the testi ng machi ne shal 1 not exceed one i nch per mi nute, and the l oad shal 1
be mai ntai ned f or one mi nute, +15, - O seconds.
The permanent set shal l be the di f f erence between the i ni ti al and f i nal
posi ti on of the poi nt of l oad appl i cati on af ter l oad removal .
. .
4. 7. 17 Overal l gc. l c!- f !ni : k pcres!ty !t, yxs 4. end D overal 1 gol d- pl ated
. , . .
T Hi ~oNj T~ see 3.5. 16) Contacts shaI I b 1 d I n contai ners and covered
yi th ni tri c aci d (speci f i ~gravi ty 1. 316 at ; 5~6s~! at 25C + 3C so that al l
contacts may be observed duri ng the test. The contacts shal T be observed f or
. , 30seconds.
I
. ... >.. -
I
L
PS7eWEWl SfT
E
Mating end I bmt
si ze (l b- i n. )
(unl essothetwi se
sp?cif i ed(me 3. 1)
. 53
~: ! .Z2
23 . 16
24
- i :
FI GURE 6. Contact strength (typi cal ).
: 35
. .
, ?
!, . ,
, ,
MI L- C- 39029D
.. .. . . , - , . . ..
. - .... . . !. . .. . . ?. .. . .. ...... . . : - -: . :.! .
4. 7. 18 Fi ni sh thi ckness (types A, B and D) (see 3. 5. 17).
4. 7. 18. 1 Overal l f i ni sh (types A, 8 and D) (see 3. 3. 2). Fi ni sh thi ck-
ness shal 1 be measured i n accordance wi th MI L- G- 45204 or QQ- s- 365, as
aPPl i cabl e, f or the f i ni sh to be measured.
Measurements shal 1 be made on the
externa1 surfaces of the contact body at the l ocati ons shown on Fi gure 7.
I nner and outer contacts of type D contacts shal 1 al so be measured at these
l ocati ons.
4. 7. 18. 2 Local i zed f i ni sh (types A, 8 and D) (see 3. 3. 2. 2. 1 and
3. 3. 2. 2. 2). Fi ni sh thl ckness sha11 be measured i n accordance wi th
- -
~4. Types A and B contacts and i nner contacts of type D contacts
shal 1 be measured at poi nt B or C of Fi gure 8, as appl i cabl e. Outer contacts
of type D contacts shal 1 be measured at poi nt B or C of Fi gure 9, as
appl i cabl e.
4. 7. 19 I nsul ati onresi stance {type D) (see 3. 5. 18). I nsul ati on
resi stance shal l be measured between the cri mped outer contact and the i nner
contact as speci f i ed i n4. 7. 19. 1, and4. 7. 19. 2.
4. 7. 19. 1 Ambi ent temperature. Unmated contacts shal 1 be tested i n
accordance wi th Method 3003 of MI L- STD- 1344.
. 4. 7. 19. 2 El evated temperature. Unmated contacts shal 1 be tested i n
accordance wi th Method 3003 of MI L- STD- 1344 at the end of exposure f or 1, 000
. . ?=. 7. , : , : , &~ys to the ni axi mi i ncpsmt f og temperature,spec~f i ed !see 3, 1) -
,.
4. 7. 20 Di el ectri c wi thstandi ng vol tage (type D) (see 3. 5. 19). Test
vol tages shal l between the cri mped outer contact and th
e i nner
contact as speci ~i ~~pi ~e4. 7. 20. 1and 4. 7. 20. 2.
4. 7. 20. 1 Sea l evel . Mated and unmated contacts shal l be tested i n
accordance wi th Method 3001 of MI L- STD- 1344.
4. 7. 20. 2 Al ti tude. Mated contacts sha11 be tested i n accordancewi th
Method 3001 of ~1344 at the al ti tude speci f i ed (see 3. 1).
4. 7. 21 Cri nspabi l i ty(see 3. 5. 20).
The contacts shal l be wi red (see
4. 3. 2) and subj ectedto vi sua] exami nati on (see. 4. 7. 1. 1) and cri mp tensi l e
strength (see 4. 7. 9) tests. 1n- process control may be used i n 1i eu of these
tests to ver {f y cr i mpabi 1i ty. Control s shal T i ncl udeveri f i cati onof raw
materi al properti es and, i f requi red, secondary processes, such as heat treat
and anneal i ng. The process- control pl an and records of i ts i mpl ementali on
shal l be avai l abl e to the responsi bl e qual i f yi ngagency f or verf f i cati on.
4. 7. 22 Humi di ty- temperaturecycl i ng (l ocal i zedgol d- f i ni shedcontacts
onl y) (see 3.F. 21), Wi red mated contacts shal l meet the reoul rementsof
3. 5. 21 when tested i n accordancewi th
test condi ttonA. Current . appli ed to
10 mi l l i amps.
Method 1002 of MI L- STD- 1344, type I I ,
contacts duri ng exposure shal l be 100~
36
!.
. ,
MI L- C- 39029D
-..
- - . .... ..
: . . - - . .- - .: . .
.. ..... ... : . . . .. . - - +=- . ?p. f . . - - . . p; : - - . ;, ; +.
$,:. ,.
a
. -
1
n
J ?
0,100 To0. 150
lb
,,
.=
0. 100 TO 0.150
7A.
FI GURE 7.
T
Socket cmmects.
&
(wi thout hood)
n.
0. 100 n 0. 150
ILL 1
WIRE
G
d
BARREL
0. 100 l b0. 150
T
7B. Pin contacts.
Pl ati ng thi ckness measurement -
overal l f i ni sh (types A, B and D).
,.... -. . r --- .-=r.-aam+%:.-..=.-.;y - a va. . - - - - -
. .T-..
BA. Socket contacts with inteqral pressure members.
. . . .
51mna
mownc tl . o. )
. , . . _.. . .. . _
. . , . ... . . . s - - - - .
I
80. : Socket contacts wi t!!separate Pressure mmkm%.
,.
8C.
.
Pin contacts.
tulzst
1. Dimmnaicats U- in inches.
2. For dbe.nsions Z and F, see ~di . x.
3. F Oquau length of mmx&mla d.ccrical contact [wipinq] ar9a plug.
.020 10.51 mm] ti~. ~ wip. shall be equl to -m
E of maci nqpin engagement minus the spherical r a diu s .
FI GURE 8. Pl ati ngthi ckness measurement - i ocai i zed f i ni sh.
37
MIL-c-39029CI
.
PoI Nl C (I. D.) - Zcsk s T~ t o.~
P
-
.: . ..-
. . . .. .. . .
.,, ... . d ... . . .
. . .. ... ..
9B. Pi ncon~ct - outer
Socket~ontact- i nner(seeFI GURE8).
POINT c
9c. SocketCWI taCt-
outerwi thseparate prtSSU~nti =.
pi nmntact - inner (see FIGURE 8).
NOTES:
Oimns. icms are in i nches.
~: Fordi ngnsi ons Eand F see appendix.
3.
F s Lengthof rhsxi mum el ectri cal contact(wf pi n9 ) Pl ~
. D213 (0. 51m) mi ni ni vm. Ui peshal lbeequal to~xi ~m
Eor n. ati nQpin engagemnt minus the ch~fer.
FI GURE 9.
Pl ati ng thi ckness measurement (l ocal i zed
Tl nl s h) ype D
outer contact). .
38
, .
I
5.1 Packagi ng requi rements. The requi rements f or packagi ng shal l be i n
accordance wi th MI L- C- 55330.
I n addi ti on to the marki ng requi rements speci f i ed
i f i cati onmarki ng of each uni t pack shal l i ncl ude
I
part number (see 3. 6. 3).
i nNI L- C- 55330, the i dent-
the present and superseded
I
6. NDTES
soeci fi cati on are ori mari l . v 6. 1 I ntended use. Contacts covered by thi s
i ntendedf or us e i n mul ti contact connectors where the coupl i ng meansi s pro- -
vi al edseparatel y f romthe i ndi vi dual contact. Speci f i c appl i cati onand mati ng
contacts wi l 1 be i ncl udedf or i nf ormati oni n the speci f i cati on sheets. Con-
tacts that are an i ntegral part of the connector are not i ntendedto be qua1-
i f i ed to thi s speci f i cati on; however, these contacts may be tested as requi red
. (see3. 1).
6. 1. 1 Type B. Test currents (see Tabl e VI I and VI I I ) f or type B are
reduced the equ i val ent of one f ul 1 wi re si ze rati ng to compensate f or i nherent
i ncreasedresi st i vi tyof these contacts. The use of f ul 1 test current (see
Tabl es V and VI ) on these contacts maY resul t i n overheati ng.
6.1.2 Type O (shi el dedcontacts). Type D contacts are coaxi al contacts
f or us e i n mul t icontact connectors. These contacts are f or use to shi el d the
~i r~ui t f rom~n~~~ted i ~terf eroncg~RFI and EMI ). These contacts are not
- - - - - - - - - - ... . .... .. . .
- : : - - *Y@~aYc&i i &l Ed- and~- tl i eref ore, are not reconsnentl ed f or- RF use.
6. 2 Orderi ng data. Acqui si ti ondocuments shoul d speci f y the f ol l owi ng:
a. Ti tl e, number and date of the speci f i cati on.
b. Ti tl e, number and date of the appl i cabl e speci f i cati onsheets
(see 3. 1) and compl ete part number (see 1. 2. 1).
6. 3 Qual i f i cati on. Wi th respect to products requi ri ng qual i f i cati on,
awards wi 11 be made ~n~~f or products whi ch are at the ti me set f or openi ng of
bi ds. qual i f i ed f or l nc usi on i n the appl i cabl eQual i f i ed Products Li st (QPL)
- .
wh. ethe~. o_rnot such- productshave actual l y been so 1i stedby that date. The
- attentI on of the contractors i scall ed toth- eserequi rements ,and manuf ac-
turers are urged to arrange to have the products that they propose to of f er to
the Federal Government tested f or qual i f i cati on i n order that, they may be
el i gi bl e to be awarded contracts f or the products covered by thi s speci f i ca-
ti on. The act i vi ty responsi bl ef or the Qual i f i edProducts Li st i s the Naval
Ai r Systems Command; however, i nf ormati onpertai ni ng to qual i fi cati onof
products may be obtai ned f romthe appl i cabl e eval uati ng acti vi ty.
6. 3. 1 Eval uati ng acti vi ty. The acti vi ty responsi bl ef or eval uati ng the
qual i f i cati on test reports i s 1i stedon the appl i cabl e speci f i cati onsheets
(see 3. 1). The eval uati ngacti vi ty wi l 1 noti f y the prospecti vesuppl i er es to
39
,, .:
,.. , h .:
I
II
I
1
,.. .
MI L- C- 390290
,. ..,.-
rm,;?=n-- ?7-=7-T7. - - 5- T ?- - ? 7...7--., . ; - !
where the test reports are to be f orwarded. The eval uati ngacti vi ty i s
responsi bl e f or not i f yi ngthe prospecti ve contractor that the test report was
acceptabl e.
6. 3. 2 ~. Req. al i f ; cati onto thi s revi si on i s requi redof
any manuf acturer e ecti ng to i nvoke l ocal i zedf i ni sh (see 3. 3. 2).
6. 3. 3 Provi si ons governi ng qual i f i cati on. Copi es of speci fi cati ons and
SD- 6 Provi si ons Governi ng Qual i f i cati onmay be obtai nedupon appl i cati onto
Consnandi ngOf f i cer, Naval Publ i cati onand Forms Center, 580? Tabor Avenue,
Phi l adel phi a, PA 19120.
6. 4 BI N col or bands. Col or bands are i ntendedf or i denti f i cati onof
contacts bef ore they are i nstall ed i n the connector and pri or to contact
cri mpi ng.
6. 5 Supersessi ondata. Thi s speci f{cati on supersedes
MI L- C- 23216C(NAVY), MI L- C- 26636A[USAF) and connector contact speci f icati on
sheets i n connector speci f i cati onsMI L- C- 22992, MI L- C- 24308, MI L- C- 28748,
MI L- C- 38999, MI L- C- 83723, MI L- C- 83733 (see appendi x f or supersededconnector
contact part numbers , MS numbers and supersededMI L- C- 39029part numbers).
6. 6 I nternati onal standardi zati onagreements. Certai n contacts of thi s
standard, dent I f l ed by NLPR 51, are the subj ect of the rel ated i nternati ons1
standardi zati ona reements 1i stedunder I nternati onal I nterest.a When
revi si cn or cancel l ati onof thi s speci f i cati on I s proposedwhi ch wi l l ef f ect I
......
orv i bl atk tti el nternati oti al agreementconcerned; the prepari ng acti vi tywi l l -
take appropri ate reconci l i ati on act i on t hrough i nternati onal standardi zati on
channel s, i ncl udi ngDepartmental Standardi zati onOf f i ces, i f requi red.
6. 7 Def i ni ti ons. The f ol l owi ng def i ni ti ons appl y:
a.
. . . , 4...
b.
c.
Overal l f i ni sh (see 3. 3. 2. 1, 3. 5. 17 and 4. 7. 18). A f i ni sh
havi ng a specl f l edmi ni mum hl ckness appl l ed (i .e. , barrel
pl ati ng techni ques, non- sel ecti ve types, etc. ) on al l external
pl ati ng surface di ameters except f or corners, whi ch assures the
speci f i edperf ormanceof the contact. Al 1 other surf aces shal 1
be pl ated to a thi ckness that assures speci f i edperf ormanceof
the contact.
. .. .. .. . .
Local i zed f i ni sh. A f i ni sh havi ng a speci f i edmi ni mumthi ck-
ness appl i ed to a def i ned area (e.g. , cl ad, i nl ay, wel ded dot,
sel ecti ve pl ati n techni que, etc. ) (see 3. 3. 2. 2, 3. 5. 17, 4. 7. 18
! and the appendl x .
Maximumoperati ng te~erature.
Hi ghest rated temperatureas
speci f i ed i n the appl icabl e associ atedspeci f i cati on( 1i sted i n
the appendi x).
6. 8 Contacts wtth 26 ano smal l er wi re.
Contacts wi th 28 and . srsal l er
wi re are not f or us e I nrandom vi brati on andshock appl i cati on.
40
I
,-
,L- --r --=--
,!
. .
f-? . . !. , , . ;
MI L- C- 390290
j!,. . ~L=--,, !3 - [L: . . ,.+ .. . ! - , , - . . , , ? L. - ; ,!- : .
6, 9 Chanqes f romprevi ous i ssue. Asteri sks are not used i n thi s
revi si on to i denti f ychanges wi th respect to the previ ous i ssue due to the
extensi veness of the changes.
6. 10 Cross ref erences, Cross ref erences f or contact type, connector
speci f i cati onand contact si ze to speci f i cati onsheet are provi ded i n
MI L- sro- 1646.
6. 11 Subj ect term(key word) 1i sti ng.
: : ; : ;n~denti f i cati onnumber (BI N)
Connector
Centact
Cri mp
Engagement
Local i zed f i ni sh
Mati ng
Overal l f i ni sh
Pi n
Resi stance
Socket
. Sol der
- .-m. . . $, ..
Sol derl ess wrad- 1.
Tensi l e
Underplate
Wi re
Wi re barrel
Custodi ans:
Prepari ng acti vi ty:
1.
Army - CR
Navy - AS
(Proj %~yN~. A~935- 3673)
Ai r~o. ~e, - . 85 , . . . . , . . . .
, ... .. ..
Revi ewacti vi ti es:
Army - AR, MI
Navy - EC, SH, MC
Ai r Force - 99
OLA - ES
User acti vi ti es:
Army -
Navy - OS
Ai r Force - ]1
41
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