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Piping Specification
25194-3PS-PL-016
Title
27/01/06
25194-3PS-PL-016
CM
SJH
DH
Page 1 of 25
PKS
Date
Revision
Chkd
Appr
Client
Contents:
1.0 PURPOSE..............................................................................................................................................................................3
2.0 INTRODUCTION.................................................................................................................................................................3
3.0 GENERAL.............................................................................................................................................................................3
3.1 DEFINITIONS........................................................................................................................................................................3
3.2 3D PROJECT EXECUTION ....................................................................................................................................................5
4.0 3D MODEL REVIEWS........................................................................................................................................................7
4.1 MODEL REVIEW EXPECTATIONS.........................................................................................................................................7
4.2 30% 3D MODEL REVIEW....................................................................................................................................................7
4.3 50% 3D MODEL REVIEW....................................................................................................................................................8
4.4 90% 3D MODEL REVIEW....................................................................................................................................................9
5.0 REVIEW PROCEDURES..................................................................................................................................................10
5.1 MODEL REVIEW PREPARATION ........................................................................................................................................10
5.2 ORGANIZATIONAL RESPONSIBILITY..................................................................................................................................11
5.3 MODEL REVIEW SCHEDULES AND PROGRESS...................................................................................................................12
5.4 GUIDELINES/GROUND RULES FOR ACCEPTING DESIGN CHANGES...................................................................................12
5.5 MODEL REVIEW COMMENTS AND SCREEN CAPTURES ....................................................................................................12
6.0 MODEL CONTENT...........................................................................................................................................................12
6.1 30% MODEL CONTENT.....................................................................................................................................................12
6.2 50% MODEL CONTENT.....................................................................................................................................................13
6.3 90% MODEL CONTENT.....................................................................................................................................................13
7.0ATTACHMENTS.................................................................................................................................................................13
25194-3PS-PL-016
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1.0
PURPOSE
The purpose of this specification is to establish a consistent 3D Model Review work process and
the associated division of responsibilities for use in executing the Reliance Jamnagar Export
Refinery Project (JERP) projects in all performing office locations.
2.0
INTRODUCTION
This specification describes the work process for the preparation and execution of the 3D Model
Reviews using approved visualization software. The division of responsibilities is defined for
conducting reviews, the generation and resolution of action items, and the reporting of results.
See Section 7 Attachments 1, 2 & 3 for the Model Review Covenants, the Acceptable
Reasons for Model Review Changes and the 3D Model Review Codes. These Exhibits shall
be conspicuously displayed as wall hangings in the model review rooms for all client reviews.
3.0
GENERAL
3.1
25194-3PS-PL-016
Definitions
Model Review
Model Driver -
Tag -
Process Systems -
PL&P -
Plant Layout & Piping, responsible for modeling the piping and
equipment components in the 3D Model and issuing the
Isometrics. Also responsible for the software, hardware and files
used in the assembling of the 3D Model visualization.
Other Disciplines -
PEM -
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APE -
Scope Change -
Trend -
COMET -
25194-3PS-PL-016
Design Area
Equipment
Equipment Model
Process System
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3.2
3D Project Execution
The development of projects executed in a 3D Modeling environment are broken into the
following major development phases:
o The Conceptual Modeling Phase
o The Equipment and Critical Line Modeling Phase
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during this stage. The space needed for primary electrical and control system
aboveground and underground raceways are also established at this time.
This stage culminates in the 30% or Equipment Model Reviews. This review
will serve as the basis for Freezing the overall plot, initiating the detailed design
of the balance of the large bore piping, as well as structural design of piperacks
and equipment structures, based on the column locations, access and platforming
extents agreed upon in the review. Most interferences are resolved during this
stage in the day-to-day inter-discipline communication as the model develops.
For a more detailed description of the model content in this cycle, see Section 6.1
30% Model Content.
3.2.3 The Large Bore Modeling Phase
As modeling design progresses, all disciplines (including PL&P) shall attach and
turn on all other discipline modeling files.
After the 30% Model Review, model development continues with the emphasis
on large bore piping layout. All comments from the 30% model review are
incorporated. The stress group provides all critical line layout input (pipe
flexibility and support requirements). Equipment models are fully developed with
all the information necessary to be provided to the equipment vendors. Other
disciplines refine the detail of their commodities, including refined structural
sections and foundation sizes, development of stair, ladder, handrail and grating
detailed models, modeling of on piperack aboveground raceway and underground
raceway, etc. For a more detailed description of the model content in this cycle,
see Section 6.2 - 50% Model Content.
3.2.4 The Small Bore Modeling Phase
At the conclusion of the 50% Model Review, structural work, foundations,
equipment locations and large bore pipe may be released for construction., and
all comments from the 50% model review are incorporated. .Subsequently, the
model emphasis turns to small bore piping. During this phase there may still be
modifications to large bore piping due to the small bore piping requirements, or
other design development due to new vendor information, late revisions to
P&IDs, observed interferences or finalized structural layouts and sizes. These
modifications need to be considered carefully, as they may impact work that is in
fabrication or under construction. For a more detailed description of the model
content in this cycle, see Section 6.3 90% Model Content. Modeling of
electrical equipment, aboveground and underground raceways are completed
during this stage, and all clashes are resolved.
3.2.5 The Isometric Production Phase
The Isometric Production portion of the project begins after the 50% Model
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Review and concludes with the issuance of piping isometrics. Model adjustments
are made, as required, due to observations made in the isometric checking by the
layout and stress groups. Other design disciplines shall complete their model
efforts for the given design area, and then formal interference reports are
produced and corrections made to eliminate these interferences. At this time the
model is frozen. Final isometrics may then be extracted in preparation for
issuance.
4.0
3D MODEL REVIEWS
4.1
A model review schedule will be issued well in advance of the first model review.
There are specific steps that should be taken in advance of each Client Model Review.
These are listed in Attachment 4, Typical Model Review Preparation/Execution
Checklist. In addition, the Model Review Cover Sheet (Attachment 5), for each
Design Area in advance of the Internal and Client Reviews shall be prepared, and the
bottom section shall be completed immediately upon conclusion of the review.
4.2
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bridle layout, etc., should be provided for review. This will enable the client to
review the proposed approach for the given items, allowing substantial model
development to proceed, and decrease the likelihood of future client comments.
4.2.2 Review
The Model Review will check stress, operations, maintenance, constructability
and safety issues. Items covered by the Client Review will be:
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The model is further developed by design area to include all large bore piping and
supports. Model components from other engineering disciplines (i.e. steel,
electrical equipment, aboveground and underground raceways, instrument panels,
etc.) are also input by the engineering group responsible for their design. For a
listing of the required model content at the 50% 3D Model Review stage, see
section 6.2.
Once Large Bore input is completed, the model is prepared for a series of reviews,
for each area. (At this stage, the model should be clash free, especially with
respect to Piping to Structural Steel.)
4.3.2 Review
The 50% model review shall have a separate review for each Design Area. A
review agenda should be generated prior to the 3D Model Reviews, detailing the
route to be taken through the model, the order of the specific areas to be reviewed,
etc. This agenda will facilitate efficient use of time and assure completeness of
the review.
The 50% 3D Model Review confirms the design integrity of all components
added to the model since the previous review. This includes large bore piping,
inline instruments, structures, piperacks, equipment orientations stairways,
ladders, platforms, and any small bore piping affixed to vessels. Once the review
has been completed all approved comments are incorporated into the model.
4.3.3 Application of Comments
The Area Project Engineer has the responsibility for ensuring that all approved
comments are implemented. If during the revision of the model, a previously
approved comment is deemed not workable or desirable, the PL&P supervisor
shall advise the participants of the reasons for non-implementation. This
concludes the Large Bore Modeling Phase of the project.
4.4
25194-3PS-PL-016
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4.4.2 Review
Area reviews will be conducted similar to the 50% 3D Model Reviews after input
of all remaining components. The level of completion of model work represents
approximately 90% of the work applied to the model. During the 90% 3D Model
Review, comments incorporated into the model from earlier reviews will be reexamined for status and compliance with the intent, unless this step has been
completed previously. Additional comments will be generated pertaining to those
new items reviewed. A review agenda should be generated prior to the 3D Model
Reviews, detailing the route to be taken through the model, the order of the
specific areas to be reviewed, etc. This agenda will facilitate efficient use of time
and assure completeness of the review.
4.4.3 Comments and Extraction
Once all pertinent model comments have been resolved, the model fully updated
and all clashes identified and resolved; the extraction of isometrics can
commence.
5.0
REVIEW PROCEDURES
5.1
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Organizational Responsibility
The applicable Execution Unit Design Office is Responsible for:
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5.4
5.5
6.0
MODEL CONTENT
6.1
25194-3PS-PL-016
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The intent at this Model Review is to confirm the general equipment locations, define the
extent of platforming and provide for access and other general layout issues.
See Attachment 9 Model Content Matrix for the equipment commodities and other
features that are to be depicted in the model at the 30% stage:
6.2
6.3
7.0
ATTACHMENTS
Attachment 1 Model Review Covenants
Attachment 2 Acceptable Reasons for Model Review Changes
Attachment 3 3D Model Review Codes.
Attachment 4 Typical Model Review Preparation / Execution Checklist.
Attachment 5 Model Review Cover Sheet
Attachment 6 Internal / Client Model Review Tag Structure Example
Attachment 7 3D Model Review Constructability Checklist
Attachment 8 Model Review Action Item Tracking Form
Attachment 9 Model Content Matrix
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25194-3PS-PL-016
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Attachment 2
Acceptable Reasons for Model Review Changes
25194-3PS-PL-016
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25194-3PS-PL-016
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Attachment 4
TYPICAL MODEL REVIEW PREPARATION/EXECUTION CHECKLIST
PRIOR TO START OF ALL CLIENT MODEL REVIEWS:
Are the facilities provided for the review conducive to the review and appropriate for the number
of participants?
Are the necessary automation tools (Projector, web meeting, visualization software., etc.), ready
and checked prior to start of review?
Has checklist of required model content been completed in conjunction with each responsible
discipline?
Are the Model Review wall hangings displayed prominently in the room for reference?
Are necessary hard copies (Applicable P&ID's or other necessary documents) prepared for
distribution?
Has Model Review Coversheet for each area been prepared prior to start of review?
Has an agenda been prepared for the Model Reviews to ensure a deliberate and complete review?
Were "Acceptable Reasons for Changes" reviewed prior to the start of the review?
Were tags reviewed immediately after the review with APE, PL&P lead and Process Systems
Engineering to confirm comment category and proposed action?
25194-3PS-PL-016
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TYPE:
Circle one
(INTERNAL/CLIENT)
_____________
_____________
_____________
_____________
_____________
VERTICAL VESSELS
COLUMNS
HORIZONTAL VESSELS
COOLING TOWERS
OTHER
_____________
_____________
_____________
_____________
_____________
PIPERACK __________
BUILDING(S) _________
_______________
25194-3PS-PL-016
___________________________
DATE: _________________
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25194-3PS-PL-016
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Attachment 7
3D MODEL REVIEW CONSTRUCTABILITY CHECKLIST
1.0 ACCESSIBILITY
2.0
Erection
Crane
Rigging
Manlifts
Valves
High point vents
Low point drains
Orifice root valves
Weld location
Scaffolding
Obstructions
Flanged Joints
STRUCTURAL STEEL
3.0
EQUIPMENT
25194-3PS-PL-016
Pre-assembly
Erection technique and sequence
Rigging
Lifting attachments
Dress out of vessel, towers etc. (At grade)
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Attachment 7 Continued
4.0
PIPING
NOTES.
I.
Avoid placing bolted connections and field welds in areas that are only accessible by
scaffolding and lift equipment, unless dictated by design constraints.
2.
3.
Avoid placing field welds in areas under or away from platform or walkways. unless
dictated by design restraints.
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Comment:
Item:
P&ID:
Type:
Action
By:
Code:
NA
15-00006 1A
NA
1 30%
1B0
2 30%
1B0
3 30%
1B0
CONFIRM ADAQUATE
CLEARANCE ON THE
SOUTHSIDE OF THE
MACHINE WHEN THE
BUNDLE IS PULLED FROM
THE HIGH PRESSURE
MACHINE PRIOR TO
07/01/03 LIFTING.
1-XX
MOVE PIPING TO THE
SOUTH AS MUCHAS
POSSIBLE FOR BETTER
07/01/03 ACCESS.
2-XX
CHECK IMPACT OF NOISE
WALLS ON
EQUIPMENTACCESS AND
07/01/03 CART PATHS.
3-XX
4 30%
1B0
4-XX
NA
P/M
5 30%
1B0
5-XX
NA
6 30%
1B0
CHECK FUNCTIONALITY
07/01/03 OF HOIST WITH PIGNONE. 6-XX
NA
25194-3PS-PL-016
By:
Resolution:
Disc:
Date:
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Attachment 9
Model Content Matrix
Item A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Item B
2
3
4
30%
x
x
PROGRESS
50%
90%
x
x
x
x
x
x
x
x
x
x
x
x
x
x
PROGRESS
30%
50%
90%
x
x
8
9
10
11
12
13
14
25194-3PS-PL_016
Remarks
Stress analysis
incorporated
Stress analysis
incorporated
x
x
Only where
required for
model clarity,
clash, etc
x
5
6
Remarks
x
x
x
x
x
x
x
x
x
x
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Equipment foundations
2
3
4
5
6
7
8
9
10
11
12
13
Steel foundations
Pipe rack steel
Sleepers
Equipment support Structures- Main Steel
Equipment support Structures- Bracings
Stairs
Ladders, Hand rails & Gratings
Enclosures
Buildings, Control Rooms & MCCs
Misc. Electrical supports
Misc. Pipe supports
Misc. Platform steel
Sumps, Trenches, Curbing, Extent of paving (incl
slopes)
Gusset plates
Roads
14
15
16
Item E
1
2
3
3
4
5
25194-3PS-PL_016
PROGRESS
30%
x
50%
90%
Remarks
PROGRESS
30%
50%
90%
x
Remarks
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
30%
x
PROGRESS
50%
90%
Remarks
x
x
x
x
x
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Item F
Control Systems Model Content
1
Junction Boxes ( Modeled by Electrical)
2
Analyzer shelters ( Modeled by Piping)
3
Local Control Panels ( Modeled by Electrical)
PROGRESS
30%
50%
90%
x
x
x
25194-3PS-PL_016
Remarks
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