POINTS

1. Capacity of
1. CCU I - 50 MT/D → 60 MT/D
2. CCU II- 95 MT/D
3. CCU III- 70 MT/D
4. K2CO3 Plant - 44 MT/Day
5.

2. Bag Code:
1. CSF Blue
2. CPF Black
3. K2CO3 G Green
4. K2CO3 P Red

3. K2CO3 plant:
1 MT K2CO3 = 0.84 MT KOH lye.

4. 1 m3 KOH lye = 0.781 kg KOH (100%)

0.9 MT KOH lye on 100% basis – 1MT KOH flakes

5. KOH lye Sp.gr- 1.45 at 60/60˚ F (45%)

6. Data to be given to CLM:

NG consumption= (NaOH prod. Χ KOH production Χ 400)- H2 to CCU
4

= Say X Sm3
= X *1.05 Nm3

7. NG for K2CO3 = K2CO3 production Χ 158 Nm3

8. Steam Consumption:
For NaOH flakes = Production Χ 0.55
KOH flakes = Production Χ 0.5
 9. Project Center:
CCU – 03
K2CO3 -05
KOH flakes = 40

10. Cost Center

CCU – 45 (only CCU)
47 (Bagging and Packing material)

K2CO3 plant - 170

K2CO3 Packing storage + Handling - 171
K2CO3 Plant common - 172

KOH flakes - Packing -161

Plant -162

11. Normal Power - 2598 Kwh/ MT

Salt - 1.64 MT
CSL (100%) - 11.5 kg/MT
Soda Ash - 3.8 kg / MT
HCL (30%) - 80.9 kg/ MT
SA (98%) - 17.0 kg/ MT
Steam - 0.8 MT
Sugar - 0.2 kg/ MT
Sod. Bi Sulphide- 2.0 kg/MT
Flocal - 0.62 kg/ MT
DMW - 5 m3

12. Salt hold up:

CCU I & II CCU II

Furnace - 5.5 MT 6.5

Salt Chest- 1.5 MT 1.5
Tank - 3.0 MT 5.0
-------------------------- ------
Total 10.0MT 12.0MT

13. H2 generation per ton of C/S lye - 280 Nm3/tonne

H2 generation per ton of KOH lye - 200 Nm3/tonne

Chlorine -
0.886 MT/Tone Caustic Soda -0.632 MT/Tone KOH

14. Bulk density of CSF=0.84 kg/m3

15.Heat of fusion (CS)=6.7 KJ/Mol.

16. CS density at 350 ºC=1.77 Kg / m3

17. GCV of Hydrogen gas=34000/11.115=3059 Kcal/Nm3

NCV of Hydrogen gas=2540 Kcal/Nm3
NCV of Natural gas =8600 Kcal/Nm3
GCV of Natural gas =9500 Kcal/Nm3
(OCT 2009)

18. Sp. Heat of CS at 20 ºC=0.5 Kcal/kg.

19. HEATING SALT

KNO3 (Potassium Nitrate) = 53% wt

NaNO2 (Sodium Nitrite) = 40% wt
NaNO3 (Sodium Nitrate) = 7% wt

Properties

Viscosity = 1.9 cp
Density = 1775 kg/ m3
Sp heat = 0.3732 Kcal/ Kg
Thermal conductivity = 0.33 Kcal/Kg/ ºC

20. 306046402 HDPE CIRCULAR WOVEN REVERSE

LAMINATED BAGS WITH HM−HDPE
LINER DULY INSERTED INTHE BAGS
FOR CAUSTIC SODA FLAKES.
DETAILED SPECIFICATIONS: −
BAGS: −
MATERIAL: VIRGIN HDPE
SIZE: 22" X 34"
CAPACITY: 50 KGS.
MESH: 10 X 10
DENIER: 900
GAUGE: 150
WEIGHT: 120 GMS. +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAXIMUM
BREAKING STRENGTH:
LENGTHWISE: 61 KGF MINIMUM
WIDTHWISE: 71 KGF MINIMUM
BOTTOM: 32 KGF MINIMUM
ELONGATION BREAK OF FABRIC:
LENGTH / WIDTHWISE: 20% +/−5%
INTERNAL LAMINATION:
150 GAUGE LDPE
TEMP.TO SUSTAIN: 80 DEG.CENT.
BOTTOM STICHING:
SINGLE FOLD CREPE PAPER
REINFORCEMENT WITH TWO ROWS OF
CHAIN STICH SEPERATED BY 5 MM
LOWER ROW APPROX.8 MM FROM
BOTTOM EDGE & DEPTH OF STICH
2.5 MM MINIMUM.
LINER: −
MATERIAL: HM−HDPE
SIZE: 24" (W) X 50" (L)
WEIGHT: 57 GMS. +/− 3%
THICKNESS: 40-MICRON +/− 10%
TEMPERATURE: TO SUSTAIN 80’ C..
THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS & BLISTERAS.
[2] PRINTING IN BLUE COLOUR ON
WHITE FRABIC GIVING DETAILS OF
PRODUCT, WEIGHT, CO’S NAME AND
LOGO ETC.AS PER SAMPLE.
21. 306046403 HDPE CIRCULAR WOVEN LAMINATED
BAGS WITH HM/HDPE LINER DULY
INSERTED IN THE BAGS FOR
CAUSTIC SODA FLAKES.
DETAILED SPECIFICATIONS: −
BAGS:
MATERIAL: VIRGIN HDPE
SIZE: 19" X 27"
CAPACITY: 25 KGS.
MESH: 10 X 10
DENIER: 900
GAUGE: 150
WEIGHT: 90 GMS. +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAXIMUM
BREAKING STRENGTH:
LENGTHWISE: 61 KGF MINIMUM
WIDTHWISE: 71 KGF MINIMUM
BOTTOM: 32 KGF MINIMUM
ELONGATION BREAK OF FABRIC:
LENGTH / WIDTHWISE: 20 +/− 5%
INTERNAL LAMINATION:
150 GAUGE LDPE
TEMP.TO SUSTAIN: 80 DEG.CENT.
BOTTOM STICHING:
TWO ROWS OF CHAIN STICH
SEPERATED BY 5 MM. LOWER ROW
APPX.8 MM FROM BOTTOM EDGE AND
DEPTH OF STICH 2.5 MM MINIMUM.
LINER:
MATERIAL: HM−HDPE
SIZE: 21" X 37"
WEIGHT: 37 GMS. +/− 3%
TEMP.TO SUSTAIN: 80 DEG.CENT.
THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS AND
BLISTERS.
PRINTING IN BLUE COLOUR ON
WHITE FABRIC GIVING DETAILS
OF PRODUCTS, WEIGHT, CO.S’
NAME AND LOGO ETC.AS PER
SAMPLE.
22. 306046404 HDPE CIRCULAR WOVEN LAMINATED
BAGS WITH HM/HDPE LINER DULY
INSERTED IN THE BAGS FOR
CAUSTIC POTASH FLAKES.
DETAILED SPECIFICATIONS: −
BAGS:
MATERIAL: VIRGIN HDPE
SIZE: 24" X 36"
CAPACITY: 50 KGS.
MESH: 10 X 10
DENIER: 900
GAUGE: 150
WEIGHT: 150 GMS. +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAXIMUM
BREAKING STRENGTH:
LENGTHWISE: 61 KGF MINIMUM
WIDTHWISE: 71 KGF MINIMUM
BOTTOM: 32 KGF MINIMUM
ELONGATION BREAK OF FABRIC:
LENGTH / WIDTHWISE: 20 +/− 5%
INTERNAL LAMINATION:
150 GAUGE LDPE
TEMP.TO SUSTAIN: 80 DEG.CENT.
BOTTOM STICHING:
TWO ROWS OF CHAIN STICH
SEPERATED BY 5 MM. LOWER ROW
APPX.8 MM FROM BOTTOM EDGE AND
DEPTH OF STICH 2.5 MM MINIMUM.
LINER:
MATERIAL: HM−HDPE
SIZE: 24" X 50"
WEIGHT: 57 GMS.+/− 3%
TEMP.TO SUSTAIN: 80 DEG.CENT.
THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS AND
BLISTERS.
PRINTING IN BLACK COLOUR ON
WHITE FABRIC GIVING DETAILS
OF PRODUCTS, WEIGHT, CO.S’
NAME AND LOGO ETC.AS PER
SAMPLE.
23. 306046406 HDPE CIRCULAR WOVEN LAMINATED
BAGS WITH HM/HDPE LINER DULY
INSERTED IN THE BAGS FOR
POTASSIUM CARBONATE GRANULES.
DETAILED SPECIFICATIONS: −
BAGS:
MATERIAL: VIRGIN HDPE
SIZE: 19" X 27"
CAPACITY: 25 KGS.
MESH: 10 X 10
DENIER: 900
GAUGE: 150
WEIGHT: 90 GMS. +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAXIMUM
BREAKING STRENGTH:
LENGTHWISE: 61 KGF MINIMUM
WIDTHWISE: 71 KGF MINIMUM
BOTTOM: 32 KGF MINIMUM
ELONGATION BREAK OF FABRIC:
LENGTH / WIDTHWISE: 20 +/− 5%
INTERNAL LAMINATION:
150 GAUGE LDPE
TEMP.TO SUSTAIN: 80 DEG.CENT.
BOTTOM STICHING:
TWO ROWS OF CHAIN STICH
SEPERATED BY 5 MM. LOWER ROW
APPX.8 MM FROM BOTTOM EDGE AND
DEPTH OF STICH 2.5 MM MINIMUM.
LINER:
MATERIAL: HM−HDPE
SIZE: 21" X 32"
WEIGHT: 32 GMS. +/− 3%
TEMP.TO SUSTAIN: 80 DEG.CENT.
THICKNESS: 40-MICRON +/_ 10%
THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS AND.
BUSTERS.
PRINTNG IN GREEN COLOUR ON
WHITE FABRIC GIVING DETAILS
OF PRODUCTS, WEIGHT, CO.S’
NAME AND LOGO ETC.
AS PER SAMPLE
24. 306046406 HDPE CIRCULAR WOVEN LAMINATED NOS 216000.000
BAGS WITH HM/HDPE LINER DULY
INSERTED IN THE BAGS FOR
POTASSIUM CARBONATE GRANULES.
DETAILED SPECIFICATIONS: −
BAGS:
MATERIAL: VIRGIN HDPE
SIZE: 19" X 27"
CAPACITY: 25 KGS.
MESH: 10 X 10
DENIER: 900
GAUGE: 150
WEIGHT: 90 GMS. +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAXIMUM
BREAKING STRENGTH:
LENGTHWISE: 61 KGF MINIMUM
WIDTHWISE: 71 KGF MINIMUM
BOTTOM: 32 KGF MINIMUM
ELONGATION BREAK OF FABRIC:
LENGTH / WIDTHWISE: 20 +/− 5%
INTERNAL LAMINATION:
150 GAUGE LDPE
TEMP.TO SUSTAIN: 80 DEG.CENT.
BOTTOM STICHING:
TWO ROWS OF CHAIN STICH
SEPERATED BY 5 MM. LOWER ROW
APPX.8 MM FROM BOTTOM EDGE AND
DEPTH OF STICH 2.5 MM MINIMUM.
LINER:
MATERIAL: HM−HDPE
SIZE: 21" X 32"
WEIGHT: 32 GMS. +/− 3%
TEMP.TO SUSTAIN: 80 DEG.CENT.
THICKNESS: 40-MICRON +/_ 10%
THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS AND BUSTERS.
PRINTNG IN GREEN COLOUR ON
WHITE FABRIC GIVING DETAILS
OF PRODUCTS, WEIGHT, CO.S’
NAME AND LOGO ETC.
AS PER SAMPLE.
25. 306046407 HDPE CIRCULAR WOVEN LAMINATED NOS 120000.000
BAGS WITH HM/HDPE LINER DULY
INSERTED IN THE BAGS FOR
POTASSIUM CARBONATE POWDER.
DETAILED SPECIFICATIONS: −
BAGS:
MATERIAL: VIRGIN HDPE
SIZE: 19" X 27"
CAPACITY: 25 KGS.
MESH: 10 X 10
DENIER: 900
GAUGE: 150
WEIGHT: 90 GMS. +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAXIMUM
BREAKING STRENGTH:
LENGTHWISE: 61 KGF MINIMUM
WIDTHWISE: 71 KGF MINIMUM
BOTTOM: 32 KGF MINIMUM
ELONGATION BREAK OF FABRIC:
LENGTH / WIDTHWISE: 20 +/− 5%
INTERNAL LAMINATION:
150 GAUGE LDPE
TEMP.TO SUSTAIN: 80 DEG.CENT.
BOTTOM STICHING:
TWO ROWS OF CHAIN STICH
SEPERATED BY 5 MM. LOWER ROW
APPX.8 MM FROM BOTTOM EDGE AND
DEPTH OF STICH 2.5 MM MINIMUM.
LINER:
MATERIAL: HM−HDPE
SIZE: 21" X 37"
WEIGHT: 37 GMS. +/− 3%
TEMP.TO SUSTAIN: 80 DEG.CENT.
*THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS AND
BLISTERS.
** PRINTING IN RED COLOUR ON
WHITE FABRIC GIVING DETAILS
OF PRODUCTS, WEIGHT, CO.S’
NAME AND LOGO ETC.AS PER
SAMPLE.
26. 306046249 HDPE CIRCULAR WOVEN LAMINATED NOS 5100.000
BAGS WITH HM−HDPE LINER DULY 23/05/2009
INSERTED IN THE BAGS FOR
POTASSIUM CARBONATE
POWDER
DETAILED SPECIFICATION
BAGS
MATERIAL: VIRGIN HDPE
SIZE: 18"X25"
CAPACITY: 20 KG
MESH: 10X10
DENIER: 900
GAUGE: 150
WEIGHT: 80 GM +/− 3%
COLOUR: MILKY WHITE
FILLER CONTENTS: 4% MAX
BREAKING STRENGTH:
LENGTH WISE: 61 KGF MIN
WIDTH WISE: 71 KGF MIN
BOTTOM: 32 KGF MIN
ELONGATION BREAK OR FABRIC:
LENGTH/WIDTH WISE:20 +/− 5%
INTERNAL LAMINATION:150 GAUGE
LDPE
TEMP. TO SUSTAIN:80 DIG C
BOTTOM STICHING
TWO ROWS OF CHAIN STICH
SEPERATED BY 5 MM.LOWER ROW
APPX. 8MM FROM BOTTEM EDGE AND
DEPTH OF STICH 2.5 MM MIN
LINER
MATERIAL: HMHDPE
SIZE: 20"X35"
WEIGHT: 35 GM +/− 3%
TEMP TO SUSTAIN 80 DIG C
THICKNESS 40 MICRON +/− 10%
GAUGE: 150
THE LINER SHOULD BE FREE FROM
PIN HOLES, PATCHES, TEARS AND
BLISTERS
PRINTING OF BAG IN RED COLOUR
ON WHITE FABRICS GIVING DETAIL
OF PRODUCT WEIGHT COMPANY
NAME AND LOGO ETC AS PER SAMPLE.