Page | 1

B GIO DC V O TO
Trng i H TC
oa o To Ch Lng Cao
-----------------


N MN HC CAD/ CAM/ CNC


Ti: TM HIU CNG NGH LP TRNH GIA CNG
VI CREO PARAMETRIC 2.0


SVTH: NGUYN NGC T MSSV: 09112140
NGUYN HONG TR MSSV: 09112240
GVHD: NGUYN VN SN


TP. H CH MINH, thng 9 nm 2012




Page | 2

NI DUNG BO CO
Phn 1: GII THIU PHN MM CREO PARAMETRIC 2.0 ............................................ 4
1. Hng sn xut, phm vi ng dng v cc module .................................................. 4
a. Thit k sn phm ................................................................................................... 4
b. Thit k khun......................................................................................................... 5
c. Lp trnh gia cng CNC ......................................................................................... 5
d. M phng ng, tnh ton ng sut ....................................................................... 6
e. Thit lp v xut bng v 2D .................................................................................. 7
2. Nhim v ca n ................................................................................................... 7
3. Li c n .................................................................................................................. 7
Phn 2: NI DUNG N ................................................................................................... 8
1. Cc khi nim ............................................................................................................. 8
a. Qu trnh gia cng (Machining Process) ............................................................... 8
b. Nguyn cng (Operation) ....................................................................................... 8
c. Bc (NC sequence) ............................................................................................... 8
d. ng chuyn dao (Tool Path) .............................................................................. 8
e. M hnh thit k (Design model) ............................................................................ 8
f. M hnh gia cng (Manufacturing Model) ............................................................. 8
2. To m hnh gia cng ................................................................................................. 8
a. a chi tit vo mi trng gia cng: ................................................................... 9
b. To phi ................................................................................................................ 12
3. Thit lp nguyn cng .............................................................................................. 14
a. To chun gia cng .............................................................................................. 14
b. To my gia cng (Work Center) ......................................................................... 18
c. To nguyn cng (Operation) .............................................................................. 20
4. Gii thiu Mill Window, Mill Volume v Mill Surface ........................................ 21
a. Mill window .......................................................................................................... 21
b. Mill Volume .......................................................................................................... 24
c. Mill surface ........................................................................................................... 28
5. Cc lnh gia cng trn my phay CNC .................................................................. 31
a. Face Milling ......................................................................................................... 31
b. Chu trnh Volume Rough v Local Milling: ......................................................... 42
b.1. Volume Rough .................................................................................................... 42
b.2. Local Milling ...................................................................................................... 49
Page | 3

c. Rough, Rerough, Finishing Milling ...................................................................... 64
c.1. Chu trnh Roughing ............................................................................................. 64
c.2. Chu trnh ReRough ............................................................................................. 69
c.3. Chu trnh Finishing ............................................................................................. 70
d. Profile milling ....................................................................................................... 81
f. Surface Milling v Cut Line Milling................................................................... 100
f.1. Surface Milling .................................................................................................. 100
f.2. Cut line milling .................................................................................................. 109
g. Trajectory Milling .............................................................................................. 128
g.1. Trajectory Milling 2 Axis ................................................................................. 129
g.2. Trajectory Milling 3 Axis ................................................................................. 133
h. Drilling (Standard) ............................................................................................. 136
i. Engraving ........................................................................................................... 142
6. Xut file gia cng trong Creo ................................................................................ 145

DANH MC HNH NH
Hnh 1: Thit k m hinh 3D trong Creo ................................................................................. 4
Hnh 2: Tch khun trong Creo ............................................................................................... 5
Hnh 3: M phng ng chy dao trong Creo ....................................................................... 5
Hnh 4: M phng ng trong Creo ......................................................................................... 6
Hnh 5: Phn tch lc trn 1 chi tit trong Creo ....................................................................... 6
Hnh 6: Xut bng v 2D trong Creo ....................................................................................... 7
Hnh 7: Giao din module gia cng ca Creo 2.0 .................................................................. 10








Page | 4

Phn 1: GII THIU PHN MM CREO PARAMETRIC 2.0
1. Hng sn xut, phm vi ng dng v cc module
Creo 2.0 l phn mm ca hng Prametric Technology Corp. c nng cp ln t
phin bn Pro/E vi giao din c thay i gn nh hon ton ngi dng c th thao
tc d dng hn.
y l phn mm thit k theo tham s, c nhiu tnh nng mnh trong lnh vc
CAD/CAM/CAE. Ch vi Creo 2.0 ngi dng c th thit k, to khun, lp trnh gia cng
CNC v lp m hnh m phng c tt c cc chi tit hay vt th.
Mt s module ni bt ca Creo 2.0:
a. Thit k sn phm

Hnh 1: Thit k m hinh 3D trong Creo
Ngi dng c th thit k c tt c cc sn phm t n gin bng cc cng c:
Extrude, Revolve, Sweep n phc tp bng cc lnh: Blend, Warp, Section Sweep,
Sweep Blend,Hn na, Creo 2.0 cn h tr thit k sn phm theo tham s to
m hnh cc chi tit my tiu chun mt cch nhanh chng. Ngoi ra cng nh cc
phn mm 3D khc, Creo 2.0 cho php chnh sa li thng s thit k trong tng
bc v cp nht t ng cho cc bc tip theo.




Page | 5

b. Thit k khun

Hnh 2: Tch khun trong Creo
Creo 2.0 m phng cc qu trnh lp khun v tch khun to sn phm. Sau khi thit
k xong chi tit mu, Creo 2.0 cho php chng ta tnh ton co rt ca vt liu, t
ng thit k hnh dng lng khun cho chi tit mu v m phng qu trnh tch
khun vi chc nng Mold Cavity.
c. Lp trnh gia cng CNC

Hnh 3: M phng ng chy dao trong Creo
Vi s h tr ca phn mm Creo 2.0, vic lp trnh gia cng CNC tht s linh hot
hn v d dng hn, ngi dng c th la chn nhiu kiu Phay khc nhau gia
cng ra chi tit: Profile, Pocketing, Face, Roughing, Reroughing, Finishing v khc
ch bng Engraving. Ngi dng cng c th Tin mt ngoi, mt u, tin l, rnh,
ren,trn cc b mt trn xoay mt cch d dng.
Page | 6

d. M phng ng, tnh ton ng sut

Hnh 4: M phng ng trong Creo
Vi chc nng m phng ng, Creo 2.0 gip ngi dng lp rp cc chi tit thnh 1
sn phm hon chnh, sau to cc khp ni gia cc chi tit gip cho m hnh c
th chuyn ng. Ngoi ra, Creo 2.0 cn c kh nng kim nghim ng sut, chuyn
v, bin dng tuyn tnh v phi tuyn, xc nh v d on kh nng ph hy vt liu.

Hnh 5: Phn tch lc trn 1 chi tit trong Creo

Page | 7

e. Thit lp v xut bng v 2D

Hnh 6: Xut bng v 2D trong Creo
Cng nh cc phn mm v khc, Creo cung cp module to cc hnh chiu ng,
bng hay cnh, t m hnh 3D ca chi tit. Ngoi ra phn mm cn cung cp cc
k hiu c sn nh nhm, cc k hiu dung sai hnh hc v v tr, iu khng
nhng gp phn lm bn v tr nn p hn, sng sa hn m cn gii phng sc lao
ng con ngi.
2. Nhim v ca n
Tm hiu cc lnh gia cng trong Creo cho my CNC 3 trc.
Ti u ha ng chy dao trong tng lnh ca Creo.
Gii thiu l thuyt mi quan h gia cng ngh ch to v cc thng s gia cng.
3. Li c n
n tm hiu cng ngh lp trnh gia cng trong Creo Parametric 2.0 c bt u
thc hin t ngy 25/ 9/ 2012. Tnh n thi im hon thnh n ny gn c
hai thng, trong sut khong thi gian , di s h tr tn tnh ca ging vin
hng dn Nguyn Vn Sn, chng em hc c rt nhiu iu, t cch trnh by
mt bi bo co n kin thc chuyn mn v k nng lm vic nhm. Mt ln na
xin cm n thy v nhng ch dy qu bu .




Page | 8

Phn 2: NI DUNG N
1. Cc khi nim
a. Qu trnh gia cng (Machining Process)
L qu trnh trc tip bin i phi (Workpiece) thnh chi tit my (Part). Trong
ti liu ny qu trnh gia cng l qu trnh ct gt.
b. Nguyn cng (Operation)
L mt phn c bn ca qu trnh gia cng. Nguyn cng c thc hin trn mt
my (Work center) v mt phi .
c. Bc (NC sequence)
Mt phn ca nguyn cng, thc hin ct gt trn mt b mt hay mt t hp cc
b mt vi mt dao v mt ch ct nht nh.
d. ng chuyn dao (Tool Path)
L ng hnh hc m t qu o ca dao trn m hnh gia cng. Nh ng
chuyn dao, c th kim tra bng hnh hc qu trnh ct. cng l c s hnh
thnh CL Data File.
e. M hnh thit k (Design model)
L chi tit thit k, sn phm nhn c sau gia cng. Cc Feature, mt cnh ca
m hnh thit k c chn sinh ra ng chy dao. Gia Design model v
phi c mt lin kt. Cc thay i t chi tit c th cp nht vo nguyn cng.
File Part, Assembly hay Sheermetal Part u c th lm Design model phc vu
ch gia cng.
f. M hnh gia cng (Manufacturing Model)
M hnh gia cng gm chi tit (cn c gi l Reference Part) v mt phi lp
ghp vi nhau. M hnh gia cng cho php th hin lng d gia cng v m
phng gia cng. Thng th sau khi gia cng phi s trng kht vi chi tit.

2. To m hnh gia cng
Nhng iu cn l rc khi lp trnh gia cng:
M hnh chi tit v g phi c t trong cng 1 th mc.
Thc hin Set Working Directory cho th mc ni trn, m bo
file gia cng cng c lu vo y, tun th iu ny, vic sp xp cc
file trong my vi tnh s c h thng, thun tin cho vic tm kim li sau
Page | 9

ny, c bit l khi chp t my tnh ny sang my tnh khc, n gin l
ngi dng ch cn chp c th mc .
a. a chi tit vo mi trng gia cng:

Bc 1:
Click chut ti biu tng New


Bc 2:
Thc hin thao tc theo cc s th t
hnh bn
Xc lp chc nng cn s dng
l gia cng
t tn cho chng trnh gia
cng
B chn ny, chn li h
thng n v cho phn mm


Bc 3:
i vi tiu chun Vit Nam, click
chut vo: mmns_mfg_nc


Hon thnh bc ny, giao din chng trnh gia cng hin ra nh hnh di y:
Page | 10


Hnh 7: Giao din module gia cng ca Creo 2.0
Bc 4:
Click chut ti biu tng Reference Model, khi c 3 s la chn nh hnh v
di y

D la chn bt k la chn no th vic cn lm l phi tr ng dn n chi tit
cn gia cng, v v lc bt u Set Working Directory, nn th mc cha chi tit
s hin ra d click chut bt c la chn no.
Tip theo l ngha ca tng la chn trn:
Assemble Reference model:
Chi tit a vo mi trng gia cng, v bt k chnh sa no mi
trng gia cng hay thit k u c cp nht ln bn v gc. Khi lu th
khng pht sinh tn file mi.

Page | 11


Ti model tree, click chn biu tng ca
m hnh gia cng.
Sau biu tng ny chnh l cc lnh
dng thit k ra chi tit.

Inherited Reference model:

Chi tit c sao chp vo mi trng gia
cng, cc lnh thit k ca chi tit gc c
lit k 1 nhm ring nh hnh bn cnh.


Vi tnh nng ny c th thay i c cc lnh to hnh ca chi tit gc
mi trng ny. Tuy nhin, nhng cp nht ny s khng n ng n chi
tit gc. Nhng cc cp nht ca chi tit gc cng s c t ng cp nht ti
chi tit gia cng.
Merge reference model:

Chi tit c sao chp vo mi trng gia
cng, khng th sa c cc lnh thit
k trong bn v gc, nu mun chnh sa
th phi lm trn file gc.
C th thy iu c th hin di y,
ti th External Merge id 1788, khng h
c bt k 1 lnh thit k m hnh no hin
ra.


Page | 12


Tuy nhin, nhng cp nht ca chi tit trong mi trng thit k s c cp
nht trong mi trng gia cng.
b. To phi

Click chut ti biu tng Workpiece nh
hnh v. Khi cc chc nng hin ra nh
sau.


Sau y l phn i vo ngha ca tng lnh:
Automatic Workpiece (To phi t ng):

Vi tnh nng ny, Creo t ng nhn dng chi tit v to ra
phi c hnh dng tng thch vi chi tit


iu chnh kch thc:

Cch 1:
Click vo biu tng hnh vung mu trng
v ko th chut


Page | 13


Cch 2:
Click trc tip vo cc kch thc n khi
hin ln hp thoi nhp s.


Creo cn cho php chn loi phi gia cng (gm phi tr v phi hnh
hp), bng cc la chn di y:

Tip theo l tnh nng Envelope


Tnh nng ny tt i cc kch thc thng
(gm c chiu di, chiu rng v chiu cao)
v ch li cc kch thc gc (cho php
xoay phi theo cc trc ta mt gc ty
).
phn iu chnh kch thc, tng t nh
trn cng c hai cch.



Create Workpiece (to phi bng cch dng hnh):

Click chut vo biu tng hnh bn cnh

Lc ny Creo yu cu t tn cho phi sp
c to


Page | 14


Tip theo chng trnh gi n bng danh sch v cch
xy dng phi
i vi hu ht cc loi phi, trnh t thc hin c
th hin nh hnh bn tri
S 1 ngha l: M hnh phi to ra l mt khi c
S 2 ngha l: Phng php to phi l Protrusion,
tng t nh xy dng cc m hnh bng lnh Extrude
S 3 ngha l: Click Done/ return n cc la chn
k tip

Tip theo Creo cung cp cc lnh to phi t tit
din phng.
Ty thuc vo hnh dng m hnh gia cng m c s
la chn khc nhau.
Sau khi la chn hy nhn Done.
Sau , Creo a chng trnh v mi trng thit k,
mi thao tc cc bc tip theo xin tham kho ti
liu v thit k .


Ti y, vic to phi hon tt
L :
Khi bm save chng trnh, c 2 file c lu l file gia cng .asm v file phi va
mi thit k .prt (c 2 file ny u c lu trong th mc Set working directory
lc u.
3. Thit lp nguyn cng
a. To chun gia cng
i vi lp trnh trn my CNC, chun gia cng rt quan trng, v y l c s
xc nh ta cc im trn phi, ng thi l c s to ra cc lnh gia cng.
Chun trn phn mm phi trng vi chun c thit lp trn my CNC, nu khng
cc bc lp trnh sau s thnh v ngha.
i vi phay, chun gia cng c th nm gc phi, hoc nm ngay tm ca phi,
vic ty thuc vo cng ngh ch to.
Page | 15


to chun gia cng trong Creo, click vo
biu tng hnh bn cnh


Sau y l trnh by chi tit cch s dng Coordinate System:
To chun ti gc ca chi tit:
Cch 1:

Chn 1 mt phng.
Ko th 2 vung mu xanh vo 2 cnh bt
k trn phi hay chi tit, thm ch c th th
vo cc Datum plane.


Sau khi ko th xong, vic tip theo l xc
lp cc kch thc, cng vic ny hon ton
tng t phn to phi gia cng.
Ngoi ra y, Creo cn cho php chnh
sa cc kch thc trong hp thoi
Coordinate System.


Cch 2:

Tng t cch 1, click chn mt phng v
ko th 2 mu xanh, nhng y khng
cn nhp trc ti k c.
Ti hp thoi Coordinate system, click chn
Align, iu ngha l 1 trc trong h trc
ta thuc v cnh c chn.
Nu chn Align cho c 2 cnh ca phi, khi
2 trc ta ca h ta trng vi 2
cnh ca phi, v v vy gc ta trng
vi giao im 2 cnh ca phi.

Cch 3:
Page | 16


Trn c s chun lp trnh tin hnh suy
lun ngc li im ny l giao im ca
nhng cnh no.
Click vo nt Coordinate system v chn 2
cnh xc nh trn (khi chn cnh th
hai nh nhn gi phm Ctrl).


Tuy nhin, trong hu ht trng hp, h ta
mc nh ca phn mm khng tha
mn ng nhu cu, do cn tin hnh iu
chnh.
V d nh hnh bn cnh, cn o chiu
trc Ox.





iu chnh, click chn th Orientation,
cc lnh trong th Orientation hin ra nh
hnh di y.
Trong :
Use: l cnh c chn xc nh
chun lp trnh.
To determine: l cnh c chn s
trng vi trc no trong h trc ta
Oxyz.
Filp: dng i chiu dng ca trc ta
.
Thc hin cc ty chnh ny n khi
thayu cu th nhn nt OK


To chun ti tm chi tit:
Page | 17


Vic to chun ti tm thng thng
p dng khi chi tit c tnh i
xng.
Do , u tin cn to 2 mt phng,
l 2 mt phng i xng ca chi tit
.


Ln lt click chut vo 2 mt phng i xng ny (khng quan trng th t),
phn mm s t to chun lp trnh trn c s l giao ca 2 mt phng ny.

(Click chut vo 2 mt phng theo cch th nht)

(Kt qu ca cch click th nht)
Page | 18



(Click chut vo 2 mt phng theo cch th hai)

(Kt qu ca cch click th hai)
Hy so snh hai kt qu hai cch trn vi nhau
b. To my gia cng (Work Center)

y l th xc nh loi my gia cng
chi tit.

Page | 19


V d: nu chn my gia cng l my
phay Mill.
Khi 1 hp thoi hin ra nh hnh bn
cnh.

Sau , hy chuyn i qua li gia cc th lnh ca Milling Work Center





Hp thoi ny cha cc thng s ca my gia cng trong thc t nh:
Number of axes Xc nh s trc ca my CNC
Horsepower Cng sut my
Maximum speed (RPM) Tc ti a ca trc chnh (vng/ pht)
Travel Hnh trnh di chuyn theo cc trc Ox v Oy ca bn
my

Page | 20

Khi s dng cc lnh gia cng trong phn mm, nu nhp mt thng s no vt
qu gi tr, nh tc trc chnh chng hn th chng trnh s gi li cnh bo. chnh
l ngha ca cc thng s ny
c. To nguyn cng (Operation)

Click chut vo th Operation nh hnh


Giao din ca th ny xut hin nh hnh
bn cnh

to c mt nguyn cng, c hai iu kin tin quyt l:
My gia cng ( hng dn trn)
Chun gia cng ( hng dn trn)
Nu khng thit lp mt trong hai yu t trn, Creo s khng cho php thit lp
nguyn cng
Ngoi ta trong th Operation cn c mt tnh nng rt quan trng l mt li dao
(Retract)
Mt li dao l mt m khi :
Kt thc 1 nguyn cng, dao nhc ln v mi dao s nm ngang mt li
dao
Khi bt u gia cng, dao chy t trn xung vi tc G0, nhng khi
mi dao nm ngang mt li dao, ng c gim tc v dao di chuyn chm
li
Mt li dao c nhiu hnh dng khc nhau, c th l mt phng (plane),
mt cong (surface), mt tr (cylinder), mt cu (sphere)

Trong gia cng phay CNC, mt phng l loi mt li dao thng dng nht
Page | 21

thit lp mt li dao, cn thc hin cc bc sau:

Bc 1: click chn hnh dng mt li dao
Bc 2: click chn mt tham chiu (i vi
phay thng l mt trn cng ca phi)
xc nh mt li dao
Bc 3: nhp gi tr khong cch tng i
gia mt tham chiu v mt li dao
Bc 4: nhp dung sai cho khong cch
tng i trn

(Mt trn cng ca phi c chn l mt chiu cho mt phng li dao)
Ti y, vic thit lp 1 nguyn cng hon tt
4. Gii thiu Mill Window, Mill Volume v Mill Surface
C th hiu mt cch n gin Mill Window, Mill Volume v Mill Surface l khng
gian gii hn vng gia cng, cc th lnh ny khng ng n c mt mnh m lun
c phi hp cng vi mt lnh no nh Phay mt phng (Face milling) hay Gia
cng ph th (Volume rough). Sau y l phn gii thiu chi tit
a. Mill window


Click chut vo biu tng hnh bn cnh.


Giao din ca Mill window hin ra nh
hnh bn cnh


Tip sau y xin gii thiu chi tit hn.
Page | 22

Th lnh Silhouette type (tnh nng mc nh ca Creo)

Nhp chn vo mt phng trn b mt phi
hay chi tit gia cng (ty theo ngi dng).
Lc ny b mt s chuyn mu.

V ng thi ti th Placement, tn ca mt
phng c chn hin ln trong Window
Plane


Tuy nhin nu b chn Keep Inside
Loops, Mill window tr thnh hnh bn
cnh


Vic g b ng bin ca cc l c mt ngha quan trng, v n quyt nh
ng chy dao trong gia cng.
Di y l minh ha v s khc nhau trong lnh Face milling.

(Khng chn Keep inside loops)

(C chn Keep inside loops)
V y l kt qu m phng qu trnh gia cng
Page | 23


(Khng chn Keep inside loops)

(C chn Keep inside loops)
Th lnh Sketch window type
Vi tnh nng ny, Creo cho php t thit k vng gia cng.

Cc bc thc hin nh sau:
Bc 1: Click nt Sketch window type.
Bc 2: Chn mt phng m cn xy
dng Mill window.
Bc 3: Kt thc cc th tc v bt u i
vo mi trng v.

Ngoi ra Mill window cn c vi tnh nng khc:

Click chut vo th Option v quan st cc
tnh nng di dng Machine With Tool.




Trong :



Inside window contour:
dng c ct ch chuyn ng
bn trong vng gia cng
chn
On window contour: bin
gii ti a cho dng c ct l
nhng ch m ng tm
dao trng vi bin dng chi
tit gia cng
Outside window contour:
dng c ct di chuyn hon
ton t do, c th ra ngoi c
vng gia cng
Page | 24


Click chut vo Th Depth:
Nu click chn ti Specify the depth,
Creo cho php ch nh su gia cng cho
cc lnh gia cng (v d lnh Volume
Rough)
Cn nu khng Click chn, Creo s t
quyt nh su gia cng ty thuc tng
lnh (V d i vi lnh Volume Rough,
Creo s gia cng n su nht c th t
c ty thuc vo kch thc dng c ct
v ch c chn trong th Options)


b. Mill Volume
Cng ging nh Mill window, Mill volume dng gii hn khng gian gia
cng. Trong nhiu trng hp, vic dng Mill Volume tr nn thun tin hn
nhiu so vi mill window.

V d to mill volume cho phn vng di
y


u tin, Click biu tng Mill volume


Giao din ca Mill volume xut hin



Click chut vo biu tng lnh Extrude
(Bn cnh vn c th to ra bng lnh
Revolve).

Page | 25


Ging nh trong phn thit k, Creo yu
cu la chn mt phng v phc.
Click chn vo b mt hnh bn cnh.

S dng lnh Project dng bin dng 2D nh hnh di y:




Kt thc lnh bng cch click chut gia.
Chn lnh Extrude to Surface.
Chn b mt cn Extrude n.


n y, 1 khi hp ch nht c to ra, tuy nhin y cha phi l vng gia
cng v 1 vi phn ca khi hp ny vn cn nm trong chi tit.

x l ccphn , Click chut vo lnh
Trim.

V chn m hnh gia cng, vic to Mill volume n y l hon tt
Page | 26


nhn r hn kt qu, click chut vo
biu tng Shade.


(Mill Volume cn to)
Creo cn cho php chnh sa vng khng gian gia cng.

lm iu , ti model tree, click chut
phi vo phn lnh Mill volume.

Click chn Redefine Mill Volume.


(S dng lnh Round bo cnh)
Sau , s dng cc lnh Round v Edge
Chamfer iu chnh.


Mt tnh nng khc phi nhc n trong Mill volume l kh nng Offset cc b
mt.
minh ha cho lnh ny hy thc hin v d di y.
Page | 27



(M hnh chi tit cn gia cng)


(Mill Volume c to ra cha c p dng
lnh Offset)

Nu gi nguyn vng khng gian gia cng l trn, khi dng c ct i xung,
dng c c th n trc tip vo phi, v vy tt nht nn m rng vng gia cng,
y Creo cung cp cng c lm vic l lnh Offset

Xt trng hp cn m rng b mt A
hnh bn cnh


Click chut vo m hnh gia cng (Lc ny
ton b vng khng gian gia cng i mu)

Click chut vo b mt A (Lc ny ch c
b mt A l i mu, cc b mt khc tr li
mu trc )

Click chut ti nt lnh Offset


Page | 28


Nhp gi tr Offset vo c nh du
Sau , Click chut gia v kt thc lnh



Vic to Mill Volume c Offset b mt n y l hon thnh
c. Mill surface
Nhn t kha cnh no , vic to Mill surface cng ging nh to 1 surface trong
mi trng thit k ca Creo. d hiu hy to mt mill surface c th nh di y


(Chi tit ban u)




(Mill surface cn to)

Click chut ti biu tng Mill surface


Khi , giao din ca Mill surface hin ra

Tip theo:
Click chut vo m hnh chi tit (khi m hnh chi tit s i mu).
Chn cc b mt trn (khi chuyn t b mt ny sang b mt khc
nh nhn gi phm Ctrl).
Sau khi chn xong ht cc b mt, thc hin ln lt:
Nhn t hp phm Ctrl + C.
Nhn t hp phm Ctrl + V.
Page | 29


1 giao din mi hin ra v
ch cn click chn nt
Finish .

Ti y, Creo to ra surface nh yu cu trn.

Khng dng li , phn mm cn cho
php thay i bin dng ca Mill surface
nh hnh bn:
l mt Mill Surface c mt phn b bc
i.


thc hin vic trn, cn tri qua cc bc nh sau:

Click chut phi vo biu tng Mill
surface ti Model Tree v chn Redefine
Mill surface.


Nhp chn biu tng Extrude.


V chn mt phng v phc l b mt trn
cng ca chi tit.
K , dng 1 hnh bt k v kt thc lnh
bng chut gia.


Chn ch Extrude l ct .


Quan st Mill Window v iu chnh hng
mi tn cho ph hp (nu cn).
Sau , click chut vo biu tng Shade
quan st r hn hnh dng Mill Window.
Page | 30

Khi Mill Window ph hp, click chut gia kt thc lnh.
n y phn gii thiu cc cng c h tr cho cc lnh gia cng trong Creo kt
thc, k t phn ny ti liu cp n tng lnh c th. Tuy nhin v gia cc lnh
u c nhng thng s cng ngh chung nn cc thng s ny c trnh by trc
ht, iu ny mang li hai ngha to ln.
em li ci nhn ton cnh.
Trnh c s lp i li li gy nhm chn.
Di y l cc thng s ny:
SPINDLE_SPEED Tc quay ca trc chnh.
CUT_FEED Trong m phng l tc di chuyn ca dao theo phng X v Y.
Nhng trong thc th th l tc di chuyn ca bn my theo
phng X v Y (cc phng X, Y, Z cp n trong bi vit ny l
phng ca h ta c chn lm chun gia cng c to bc
thit lp nguyn cng).
STEP_OVER Bc dch chuyn dao ngang. L khong cch gia 2 ng chy dao
lin tip theo phng X hoc Y
STEP_DEPTH Chiu su ca mt lt ct (theo phng Z).
CLEAR_DIST Khong li dao
RETRACT
PLANE
Mt phng an ton ca khi gia cng.

Phn bit gia CLEAR DISTANCE v RETRACT PLANE:
Trong mt chu trnh gia cng s gm nhiu lt ct, khi hon thnh mt lt ct th dao
s phi li v mt mt phng Retract tin hnh di chuyn dao n v tr bt u
cho lt ct tip theo. dao di chuyn n mt phng Retract th dao phi i qua mt
mt phng song song vi n l mt phng CLEAR_DIST. Trong qu trnh li dao
n mt CLEAR_DIST, dao s di chuyn theo lnh G1. Ri t mt CLEAR_DIST
n mt Retract dao s duy chuyn theo lnh G0 tit kim thi gian chy dao.

(Hnh minh ha s khc nhau gia Retract Plane v Clear Distance)
Page | 31

xc nh mt phng CLEAR_DIST ny, cn nhp vo mt gi tr (mm). Gi tr
nhp vo ny chnh l khong cch t v tr lm vic ca dao n mt phng
CLEAR_DIST theo chiu Z. Trong mt chu trnh gia cng, v tr lm vic ca dao s
thay i theo tng lt ct, nn mt phng Clear_dist cng s thay i theo, cn mt
Retract lun l mt c nh trong sut qu trnh gia cng.
5. Cc lnh gia cng trn my phay CNC
a. Face Milling
hiu r chu trnh ny hy thc hin cc v d sau:
V d 1:
Bc 1: a chi tit vo mi trng gia
cng, bao gm cc cng vic sau.
Khi ng creo parametric 2.0
Thc hin Set Working Directory
n th mc FACE, click New.
hp thoi New chn
Manufacturing.
Ti Name t tn FACE_VIDU_1.
B chn du stick ti Use default
template, click OK.
Chn h n v mmns_mfg_nc, OK.
Click Assemble Reference model
a chi tit vo mi trng gia cng.
Chn chi tit tn FACE.prt, OK.
Chn kiu lp Default, click chut
gia hon tt.
Bc 2: To phi.

Chn Automatic Workpiece to
phi t ng.
To phi c lng d gia cng mt
trn l 5mm.
Click chut gia kt thc lnh.
To chun gia cng trng vi tm
mt phng phi.
.
(B mt trn c lng d gia cng l 5mm)


(Chun gia cng trng vi tm mt phng
phi)
Bc 3: Chn my phay gia cng. Click Work Center, chn Mill.
Chn my phay ba trc.
Click chut gia kt thc lnh.
Page | 32

Bc 4: Thit lp Operation. Click Operation, chn chun gia
cng l h trc ta to trn.
th Clearance:
Chn Plane ti Type.
Reference: chn vo mt phng
trn cng ca phi.
Value: nhp 15
Click chut gia kt thc.
Bc 5: trang Mill click chn Face.


Bc 6: Chn loi dao phay mt u chi
tit.


(Ti No tool Click chn Edit Tools).
.
Lc ny, xut hin hp thoi Tools setup chn dao thch hp v ci t cc thng
s cho dao.

Ti trang General:
t tn dao Name: End_mill_40
Chn loi dao dng cho chu trnh phay ti Type: chu trnh ny ta
phay mt phng u nn cn dng dao End mill.
Thit lp ng knh dao: Nhp vo gi tr ng knh dao phay cn
dng, nn nhp vo gi tr ng knh ca dao phay c sn trn
my. y nhp gi tr l 40.
Ti trang Settings:
Page | 33

Tool Number: Nhp s th t dao phay c
gn trn my phay CNC. V d ny nhp l
1.
Click Apply v OK kt thc qu trnh ci
t dao.

Bc 7: Ti trang Reference: Chn mt
phng cn gia cng


Type: C 2 la chn Surface hoc Mill Window.
Mill Window: Khai bo mt phng cn gia cng thng qua Mill Window.
Khuyn khch ngi dng nn s dng Mill Window (s trnh by v d
2). Cc bc ty chn vi Mill Window gm:
Bc 1: Type chn kiu Mill Window.
Bc 2: Click chn Mill Window to trc.
Surface: Khai bo mt phng cn gia cng. Ch s dng trng hp ny
khi chi tit khng c lng d gia cng thnh bn hoc lng d gia cng
thnh bn nh. Cc bc thc hin ty chn vi Surface:
Bc 1: Type chn kiu Surface.
Bc 2: Click vo Machining Reference
Bc 3: Click chn vo mt u ca chi tit (mt cn gia cng).
Trong v d ny do cha to Mill Window nn chn Surface ri chn vo mt phng
trn chi tit gia cng.

(Minh ha bc 1 v 2)

(Minh ha bc 3)

Page | 34

Bc 6: Ti trang Parameter: Thit lp ch
ct
Click vo Edit machining Parameter hin
ra bng thit lp y .

Click all hin th tt c cc thng s.



Nhp vo cc gi tr:
CUT_FEED 1000
STEP_DEPTH 2
STEP_OVER 30
CLEAR_DIST 5
SPINDLE_SPEED 2500

Bc 7: Xem ng chy dao:

Click vo Display . Xut hin hp thoi
PLAY PATH .
Click Play xem ng
chy dao.

Page | 35


Nhn xt v hiu chnh li mt vi thng s:
Hiu chnh chin lc chy dao
v d ny, dao ct b qua phn hc gia chi tit, nhng trong trng
hp ny ta mun dao phay ht c mt phng ca phi. lm c iu ny
cn hiu chnh thng s SCAN_TYPE bng Parameter.

Gii thiu v SCAN_TYPE:
SCAN_TYPE: Chin lc chy dao (l cch
di chuyn dao trong vng gia cng)
TYPE_1: Khng b qua hc.
TYPE_3: B qua phn hc.
TYPE_SPIRAL: Chy theo ng
xon c (dao chy t ngoi vo
trong)
TYPE_ONE_DIR: Chy theo 1
chiu.

y chn TYPE_1 ct ht mt phng trn chi tit. Xem ng chy dao:
Page | 36


Hiu chnh s ln ct
Ta thy rng gia cng xong mt phng dao thc hin 3 ln ct. Do lc to
phi c lng d gia cng l 5mm m STEP_DEPTH nhp bng 2mm.
Trong trng hp ny dao ct 2 ln u, mi ln xung 2mm. ln ct cui
dao s ct n mt phng chi tit, lc ny dao ch ct 1mm. Nu mun tng s
ln ct th cn xc lp thng s NUMBER_CUTS (S ln ct theo phng Z)
bng Parameter.

Chiu su mt lt ct (csmlc) s bng lng
d gia cng chia cho gi tr nhp
NUMBER_CUTS.
V c cc trng hp xy ra sau y:
Trng hp csmlc nh hn gi tr
STEP_DEPTH:Dao ct theo
NUMBER_CUTS.
Trng hp csmlc ln hn
STEP_DETH: Dao ct theo
STEP_DEPTH.
mt nh NUMBER_CUTS l
khng:S ln ct c tnh theo
STEP_DEPTH

Trong v d ny nhp NUMBER_CUTS l 5 th dao s ct 5 ln, mi ln
1mm. nu nhp vo NUMBER_CUTS mt gi tr nh hn 3 th dao cng s
ct 3 ln theo STEP_DETH.
To lng d gia ng
Page | 37

thit lp lng d gia cng, nhp gi tr
lng d (mm) vo
BOTTOM_STOCK_ALLOW.



Gi tr mt nh l 0 ngha l khng c lng d gia cng.
Hiu chnh v tr ln dao v xung dao
Quan st li ng chy dao v c cc nhn
xt di y:



Trong mi ln xung dao v ln dao tin hnh ct, ng tm dao trng vi
cnh chi tit theo phng X v dao th tip tuyn vi cnh chi tit theo
phng Y. Nh vy, trong lc xung dao th mt phn ca dao s m thng
vo phi c th gy hi cho dao. l trng hp ta chn kiu Type l
Surface v click mt phng trn cng ca chi tit.
Nu trong trng hp trang Reference ta chn kiu Type l Mill window
(vi mt Mill window trng vi mt phi) th ng tm dao trng vi cnh
phi theo phng X v dao th tip tuyn vi cnh phi theo phng Y. Nh
vy, trong lc xung dao th dao s va chm vo thnh ca phi c th gy hi
cho dao.
iu chnh v tr xung dao v ln dao hp l, khc phc nhc im trn
ta cn thit lp mt s thng s sau:
INTIAL_EDGE_OFFSET (khong cch t
ng tm dao n cnh bn theo phng Y)


Page | 38

APPROACH_DISTANCE (khong cch t
ng knh dao n cnh bn theo phng X)


FINAL_EDGE_OFFSET


EXIT_DISTANCE



Gi tr ca cc thng s:
Trng hp trang Reference chn kiu Type l Surface v click mt
phng trn cng ca chi tit th qu trnh tnh ton nhp 4 thng s trn s
gp kh khn khi chi tit c lng d gia cng thnh bn ln. Trong v d ny
do lng d gia cng thnh bn ca chi tit nh nn nhp cc gi tr:
INTIAL_EDGE_OFFSET 0
FINAL_EDGE_OFFSET 0
OPPROACH_DISTANCE 9
EXIT_DISTANCE 9

Click xem ng chy dao:
Lc ny, v tr xung dao v ln dao c
di ra mt khong. Trnh c trng hp
dao i xung m vo phi.




Bo cung nhng v r dao i ng
Page | 39




Hnh trn thy c nhng v tr dao i phng, dao chy theo gc vung
nn qu trnh dao i phng xy ra t ngt. iu ny d gy ra rung ng
trn my CNC v gy hi cho ng c my. Ti v tr dao i phng nh vy
s c mt khong thi gian ngn dao dng li. Lc ny dao khng tham gia
ct nhng vn cn tip xc vi phi to ra ma st gy nng dao v phi.
khc phc tnh trng ny cn hiu chnh li thng s LACE_OPTION.

LACE_OPTION: Bo cung ti v tr dao i
phng. Gi tr mc nh l NO.
v d ny, cn chn ch
ARC_CONNECT.
Lc ny ti nhng v tr dao i phng
c bo cung nh hnh bn



Hiu chnh gc chy dao
C th thay i gc chy dao bng thng s CUT_ANGLE bng paremeter.
CUT_ANGLE: Gc nghing ca ng chy dao so vi phng X. Nhp:
CUT_ANGLE 30

Page | 40

Kt qu ng chy dao



Trong v d ny nn mt nh:
CUT_ANGLE 0
Sau khi hiu chnh xong cc thng s. Click vo biu tng kt thc
chu trnh FACE.
lu li, vo File chn save.
V d 2:
T Bc 1 n bc 4 thc hin hon ton tng t nh v d 1 nhng chi tit
c t tn l: FACE_VIDU_2.
Tip theo click vo biu tng mill window

Click vo mt phng trn cng ca phi

Ti trang Option: Stick vo Outside
window contour (dao c th chy ra ngoi
vng mill window).

Done chut gia kt thc qu trnh to mill window.
Tip theo: trang Mill click chn Face.
Page | 41

Chn dao phay l End_mill_40 ging nh v d 1.

Ti trang Reference: Chn mt phng cn
gia cng. Sau ln lt thc hin cc bc
sau:
type: Chn mill window.
Click vo Machining References.
moldel tree click chn Mill
Window va to



Ti trang Parameter: Thit lp ch ct.
CUT_FEED 1000
STEP_DEPTH 2
STEP_OVER 30
CLEAR_DIST 5
SPINDLE_SPEED 2500
SCAN_TYPE TYPE_1
LACE_OPTION ARC_CONNECT

Trong v d ny s dng Mill Window nn thit lp v tr xung dao v ln dao nh
di:
INTIAL_EDGE_OFFSET 10 (nhp gi tr bng 0.25*ng knh dao)
FINAL_EDGE_OFFSET 10 (nhp gi tr bng 0.25*ng knh dao)
APPROACH_DISTANCE 3
EXIT_DISTANCE 3

Xem ng chy dao



Page | 42

lu li, chn file save (phi lu li tip tc thc hin chu trnh Volume Rough
v d tip theo).
Ngoi ra trong bng Parameter cn rt nhiu thng s hiu chnh khc, ngi dng
c th t tm hiu thm.
n y, phn gii thiu lnh Face Milling kt thc
b. Chu trnh Volume Rough v Local Milling:
Volume Rough: Thng dng phay th mt vng th tch.
Local milling: Dng gia cng li nhng vng m chu trnh Volume rough khng
gia cng c do ng knh dao qu ln.
b.1. Volume Rough
hiu r chu trnh ny cn thc hin v d sau:
V d 1:
Bc 1: M file gia cng lu V d 2
trong chu trnh FACE.
Khi ng creo. Chn File Open.
Dn n th mc FACE, chn file tn
FACE_VIDU_2. Click Open. Ta c:


Bc 2: trang mill click chn Volume
Rough.



Page | 43

Bc 3: bng Menu Manager click chn
vo cc Name, Tool, Parameter, Window.
Ri click Done.


Bc 4: t tn cho chu trnh l:
PHAY_THO


Bc 5: Thit lp dao ct.
Ti trang General: To dao END_MILL_20.
Ti trang Settings: Nhp vo Tool
Number: 2
Click Apply v OK kt thc qu trnh ci
t dao.




Bc 6: Thit lp ch
ct bng Parameter.
CUT_FEED 100
STEP_DEPTH 2
STEP_OVER 5
CLEAR_DIST 2
SPINDLE_SPEED 2500
PROF_TOCK_ALLOW 0.5 (lng d gia cng tinh
thnh bn).
ROUGH_TOCK_ALLOW 0.5 (lng d bn tinh thnh
bn).
BOTTOM_TOCK_ALLOW 0.5 (lng d gia cng mt
y).
SCAN_TYPE TYPE_SPIRIAL
ROUGH OPTION ROUGH_ONLY

Xin gii thiu ngha ca cc thng s trn:
Page | 44

SCAN_TYPE: Kiu
chy dao trong vng gia
cng. Mt s kiu chy
dao hay dng:

TYPE_1: Dao ct theo tng ng thng. Gp o th
nhc dao ln.
TYPE_2: Dao ct theo tng ng thng. Gp o th
chy vng qua.
TYPE_3: Dao ct theo tng vng. Dao ct ht vng ny
sang ct vng khc.
TYPE_SPIRAL: Dao ct theo ng xon c t trong
vo.
ROUGH_OPTION: Cc
phng thc gia cng.
Mt s kiu thng dng:

ROUGH_ONLY: Ph th to bin dng cho chi tit.
Thng dng phay th.
PROF_ONLY: Dao ch ct to thnh bn. Thng
dng gia cng tinh thnh bn.
FACE_ONLY: Dao ch tham gia ct to cc b mt
song song vi mt phng XY. Thng dng gia cng
tinh mt phng y.
Click OK kt thc qu trnh thit lp ch ct.
Bc 7: Chn mill window Model Tree.



Bc 8: Xem ng chy dao.
Click vo Play Path.
Click vo Screen Play.




Page | 45


(Kt qu ng chy dao)
Trong trng hp ny c qu nhiu ng chy dao nn kh quan st c qu trnh
ct. xem m phng qu trnh ct chn Play Path ri chn NC Check. Ta c:

(M phng bng NC Check)
Nhn xt v hiu chnh li mt vi thng s:
Cch xung dao trong mt vng gia cng kn.
thc hin mt lt ct, dao phi m thng xung phi mt lng bng vi
gi tr STEP_DEPTH. iu ny gy hi cho dao nn cn hiu chnh vi thng
s ci t qu trnh xung dao trong mt vng gia cng kn (vng hc
gia chi tit).
C 3 cch xung dao trong mt vng gia cng kn.
Page | 46

Plunge: Dao m thng xung phi theo phng Z. Phng dao c
xc nh bng cch ch ra mt trc (axis) dao i xung theo trc .
Cch ny ch c s dng khi ti trc c khoan trc mt l.
Nh vy dao s i xung theo l khoan ri mi tin hnh ct, trng
hp ny trnh c h hi cho dao.
Ramp: Xung dao theo gc nghing. Cn xc lp cc thng s bng
Parameters cho cch xung dao ny:
RAMP_ANGLE: Gc xung dao so vi phng Z. Gi tr mc
nh l 90 . Nh vy dao s m thng xung phi. iu ny
gy hi cho dao nn cn phi hiu chnh gi tr RAMP_ANGLE
cho ph hp.
S li ct ca dao end mill 2 3 4
Thp v gang 15 10 5
Nhm ng nha 30 20 10
Hp kim 4 3 2
(Bng tra RAMP_ANGLE)
RAMP_FEED: Tc ct khi xung dao. Thng nhp bng
0,5 ln gi tr CUT_FEED. Nu mc nh th gi tr
RAMP_FEED s t ng ly bng vi gi tr ca CUT_FEED.
Helical: Xung dao theo ng xon c. Cc thng s cn xc lp l
RAMP_ANGLE v RAMP_FEED th c nhp nh cch xung dao
Ramp. Ngoi ra cn phi xc lp thng s HELICAL_DIAMETER
(ng knh vng xon c).
v d ny chn cch xung dao l Helical.
hiu chnh li ch ct trong Parameter, nhp thm cc gi tr:
RAMP_FEED 500
RAMP_ANGLE 5
HELICAL_DIAMETER 30

Page | 47

Quan st li ng chy dao, thy mi ln
dao xung s chy theo ng xon c.



Hiu chnh vng gia cng.
trc chu trnh Volume Rough c chu trnh Face Milling phay mt
u ca chi tit. Th nhng trong chu trnh Volume Rough ny dao vn chy
li phay mt u chi tit. Lc ny dao chy khng, nh vy s tn thi
gian. khc phc c tnh trng ny, cn hiu chnh li vng cn gia cng
ln lt theo th t sau.
Bc 1: Click vo Customize.


Bc 2: Hp thoi Customize click
chn Automatic Cut.
Bc 3: Click vo nt Delete



Bc 4: Xut hin hp thoi
Confirm chn YES.



Bc 5: Chn Insert.
Bc 6: Chn From-To-Depth:

Page | 48

Vng gia cng c gii hn bi 2
mt phng.
Bc 7: Done


Bc 8: Click chn From Depth:
Ch ra mt phng bt u.
.

Bc 9: Click chn mt phng bt
u l mt phng trn cng ca chi
tit.



Bc 10: Click chn To Depth: Ch
ra mt phng cui.
Bc 11: Click chn mt phng bc
bn ngoi chi tit.
Bc 12: Click Done Cut.




hp thoi Customize click OK kt thc qu trnh hiu chnh vng gia cng.
Page | 49

Quan st ng chy dao, lc ny dao khng cn phay mt u ca chi tit na m
ch gia cng thnh bn v phn hc ca chi tit.

Chn Done Seq kt thc chu trnh Volume rough.
M phng NC_CHECK ca 2 chu trnh Face Milling v Volume Rough c:


Nhn xt: 2 rnh hai bn chi tit do c kch thc hp, nn dao ng knh 20
khng th ct c. Lc ny dng chu trnh Local Milling ct.
b.2. Local Milling
Tip tc v d trn
Page | 50

Bc 1: Vo trang Mill chn Local
Milling chn Previous Step.


Bc 2: Xut hin hp thoi Menu
Manager yu cu chn chu trnh
trc cn gia cng li.



Bc 3: Click chn chu trnh
Volume Rough vi tn
PHAY_THO Model Tree.


Bc 4: Click chn CUT MIN #1
hp thoi Menu Manager.



Bc 5: Stick chn cc Name,
Tool, Parameters ri click Done.
Sau , t tn chu trnh l
Previous_Step



Page | 51

Bc 6: Dng c ct l:
END_MILL_10 vi Tool Number
l 3


Bc 7:
Thit lp ch ct bng Parameters.
CUT_FEED 1000
STEP_DEPTH 2
STEP OVER 7.5
CLEAR_DIST 2
SPINDLE_SPEE 2500
PROF_TOCK_AL OW 0.2
BOTTOM_TOCK_ALLOW 0.2
SCAN_TYPE TYPE_SPIRIAL

trnh tnh trng phay li mt u. Click chn Customize hiu chnh li vng
gia cng (ging vi bc hiu chnh vng gia cng trong chu trnh Volume Rough
c hng dn trn).
Sau , Click Play Path xem
ng chy dao


ng chy dao gi ch chy li phn bin dng chi tit t lng d gia cng t
0,5 mm xung cn 0,2 mm. ng thi, do chn dao ng knh 10 mm nn dao
ct c 2 rnh hai bn chi tit.
Page | 52

M phng NC Check c 3 chu trnh
c kt qu sau.
Sau chn Save lu li



V d 2: Gia cng chi tit c vng h.




Bc 1: a chi tit vo mi trng gia
cng.
Khi ng Creo Parametric 2.0
Thc hin Set Working Directory n
th mc VOLUME_ROUGH /
VIDU_2, click New.
hp thoi New chn
Manufacturing.
Ti name t tn
VOLUME_ROUGH_VIDU_2.
B chn du stick ti Use default
template, OK.
Chn h n v mmns_mfg_nc, OK.
Click Assemble Reference model
a chi tit vo mi trng gia cng.
Chn chi tit tn VI_DU_2.prt, OK.
Chn kiu lp Default, click chut
gia hon tt.



Page | 53

Bc 2: To phi.
Chn Automatic Workpiece to
phi t ng.
To phi bao kht chi tit.
Click chut nt Finish
To chun nm mt gc ca phi.



Bc 3: Chn my phay gia cng.

Click Work Center, chn Mill.
Chn my phay 3 trc.
Click chut nt Finish

Bc 4: Thit lp Operation.

Click Operation, chn chun gia
cng l h trc ta to trn.
th Clearance:
Chn Plane ti Type.
Reference: chn vo mt phng trn
cng ca phi.
Value: nhp 15
Done chut gia kt thc qu
trnh thit lp Operation.


Bc 5: To vng gia cng bng Mill
Volume.
Ch : vng h ca Mill Volume phi
Offset ra 6mm trnh trng hp khi gia
cng song cn st li mt lng ba via. Gi
tr Offset ny phi ln hn bn knh dao.




Page | 54

Bc 6: trang mill click chn Volume Rough.
Bc 7: Click chn vo cc name, tool, parameter, Volume, App
Walls (thip lp vng xung dao). Ri click Done.
Bc 8: t tn cho chu trnh. Name: Volume_milling
Bc 9: Ci t dao.
To dao ct l END_MILL_10 (dao c ng knh 10)
Settings vo Tool Number: 1
Bc 10: Thit lp ch ct bng Parameter.
Nhp v bng cc gi tr:
CUT_FEED 1000
STEP_DEPTH 2
STEP_OVER 7.5
CLEAR_DIST 2
SPINDLE_SPEED 2500
SCaN_TYPE TYPE_SPIRIAL
PROF_TOCK_ALLOW 0.5

Click OK kt thc qu trnh thit lp ch ct.


Bc 11: Click chut chn vo vng Mill
Volume va to bc 5.


Bc 12: Thit lp mt phng vo dao (App Walls) bt u tham gia ct
Click chn vo mt h ca Mill Volume
(mt phng Offset ra 6mm).
Mc ch ca bc ny l ch ra mt
phng dao i t ngoi mt phng
tin vo vng gia cng gia cng. Nh
th s trnh c trng hp dao m
thng xung phi.


Click OK.



Click Done/Reaturn kt thc qu trnh
thit lp mt phng vo dao.


Page | 55


Ch : i km vi thit lp App Walls
ny c thng s APPR_EXIT_EXT
bng Parameter.
APPR_EXIT_EXT: Khong cch t b
mt dao n mt phng App Walls. Cn
ci t khong cch ny trnh trng
hp dao i xung s c vo phi. Thng
nhp t 2 n 5.


Trong v d ny do bc to Mill Volume Offset vng h ra 6mm ri nn
APPR_EXIT_EXT c mt nh l 0.




Bc 13: Click Play Path ri click Screen Play xem ng chy dao.

(Nhn t hng nhn Left)


(Nhn t hng nhn 3D)

Quan st thy c ng xung dao nm ngoi phi, trnh c tnh trng dao m
thng xung phi.
Nhn xt v hiu chnh li mt vi thng s:
Page | 56

Tuy nhin, nhng ch chuyn tip, dao i phng t ngt nh hnh di y.
iu ny th khng tt cho c dao v my ( c cp chu trnh Face Milling)


(Hnh nh ng chy dao ti cc ch chuyn tip)
Do vy cn hiu chnh li thng s
CORNER_ROUGH_RADIUS (Bo cung ti
v tr dao i phng) bng Parameters.

CORNER_ROUGH_RADIUS 2

Sau , bm Play Path quan st ng chy
dao



Bc 14: Sau khi hiu chnh li thng s CORNER_ROUGH_RADIUS bng Parameters.
Chn Done Seq kt thc chu trnh Volume Rough.
Bc 15: trang Mill click chn Volume Rough thc hin gia cng tinh thnh bn. Do
chu trnh Volume Rough trn cn cha li lng d gia cng tinh thnh bn l 0.5
(PROF_TOCK_ALLOW: 0.5).
Bc 16: Click chn vo cc Name, Tool, Parameter, Volume. Ri click Done.
Bc 17: t tn cho chu trnh. Name: TINH_THANH_BEN
Bc 18: Ci t dao.
Click chn dao
END_MILL_10 c
ci t chu trnh trc
.
Click OK.


Bc 19: Thit lp ch
ct bng Parameter.
Sau , Click OK kt
thc qu trnh thit lp ch
ct.

CUT_FEED 1000
STEP_DEPTH 2
CLEAR_DIST 2
SPINDLE_SPEED 2500
SCAN_TYPE TYPE_SPIRIAL
ROUGH_OPTION PROF_ONLY (ng chy
dao ch ct b mt thnh bn)
Page | 57

Bc 20: Click chut chn vo vng Mill Volume va to Bc 5.
Bc 21: Click Play Path ri click Screen
Play xem ng chy dao.



Nhn xt v hiu chnh li mt vi thng s:
v tr xung dao, dao tham gia ct. iu
ny th khng tt cho dao. Mt khc, chu
trnh ny ang gia cng tinh, nu dao xung
nh vy th trn chi tit s c mt vt xt
do ng xung dao li. khc phc
tnh trng ny, c th cho dao i t ngoi
vo bng cch ci t App Walls (thip lp
vng xung dao) nh chu trnh Volume
Rough trn thc hin. Nhng gi s
vng gia cng l vng kn th khng thit lp
c App Walls. Lc cn hiu chnh li
mt vi thng s bng Parameters lc
vo dao v ra dao th dao s i theo mt
cung trn tip tuyn vi chi tit gia cng.

Cc thng s cn hiu chnh
nh sau:

LEAD_IN
YES (dao vo theo cung trn tip
tuyn vi chi tit).
LEAD_OUT
YES (dao ra theo cung trn tip
tuyn vi chi tit).
LEAD RADIUS 10 (ng knh cung trn).
ENTRY_ANGLE
45 (gc hp bi cung trn v tr
vo dao).
EXIT_ANGLE
45 (gc hp bi cung trn v tr
ra dao).
Sau khi hiu chnh xong,
quan st ng chy dao

Page | 58


Bc 22: Sau khi hiu chnh li thng s CORNER_ROUGH_RADIUS bng Parameters.
Chn Done Seq kt thc chu trnh Volume Rough.
Bc 23: lu li, vo File chn Save.
V d 3: Gia cng chi tit c thnh mng.
Bc 1: a chi tit vo mi trng gia
cng.
Thc hin Set Working Directory n th
mc VOLUME_ROUGH / VIDU_3
a chi tit tn VIDU_3.prt vo mi
trng gia cng.
Bc 2: To phi.
To phi c va bao kht chi tit. Done.
To chun nm mt gc ca phi.


Bc 3: Chn my phay gia cng.

Chn my phay 3 trc.

Bc 4: Thit lp Operation.
Chn chun gia cng l h trc ta
to trn.
th Clearance: Chn Plane ti Type
v Reference l mt phng trn cng
ca phi, ng thi nhp vo Value
l 15 mm
Done chut gia kt thc qu trnh
thit lp Operation.
Bc 5: To vng gia cng bng Mill
Window.
Click Mill Window
Click chn mt phng trn cng ca phi.
Done chut gia kt thc qu trnh thit
lp Mill Window.



Bc 6: trang Mill click chn Volume Rough.
Bc 7: Click chn vo cc Name, Tool, Parameter, Mill Window , Build Cut (kiu ct)
Bc 8: t tn cho chu trnh. Name: Volume_milling
Bc 9: Ci t dao.

To dao ct l END_MILL_10 (dao c
ng knh 10) v Settings vo Tool
Number: 1
Bc 10: Thit lp ch ct. CUT_FEED 1000
Page | 59

STEP_DEP H 2
STEP_OVER 7.5
CLEAR_DIST 2
SPINDLE_SPEED 2500
SCAN_TYPE TYPE_SPIRIAL
RAMP_FEED 500
RAMP_ANGLE 5
HELICAL_DIAMETER 30

Bc 11: Click chut chn Mill Window to bc 5.
Bc 12: Bng Menu Manager yu cu
thit lp Build Cut (kiu ct).
By Slice: Ct theo tng lt.
By Region: Ct theo tng vng.
Trong v d ny, do chi tit c nhiu thnh
mng nn phi ct theo tng lt ct chi
tit sao khi gia cng xong s khng b bin
dng.
Click chut chn kiu By Slice
Click chn Confirm
Click chn Done/Return kt thc
qu trnh thit lp Build Cut.

Bc 13: Click Play Path ri click Screen
Play xem ng chy dao.
Quan st qu trnh dao tham gia ct. Dao ct
tng lt ct trong 4 vng gia cng. Lm nh
vy s tn thi gian gia cng do dao phi
nht ln lin tc. Nhng b li s hn ch
c bin dng do b dy chi tit mng.




Bc 14: Click Done Seq kt thc chu trnh Volume Rough.
Bc 15: lu li chi tit vo File chn Save.
V d 4:





Page | 60

Bc 1: a chi tit vo mi trng gia
cng.

Thc hin Set Working Directory n th mc
VOLUME_ROUGH / VIDU_4.
a chi tit tn VIDU_4.prt vo mi trng
gia cng.
Bc 2: To phi.
To phi bao kht chi tit.
To chun nm gc ca phi nh hnh.


Bc 3: Chn my phay gia cng. Chn my phay 3 trc.
Bc 4: Thit lp Operation.

Chn chun gia cng l h trc ta to
trn.
th Clearance: Chn Plane ti Type v
Reference l mt phng trn cng ca phi,
ng thi nhp vo Value l 15 mm
Done chut gia kt thc qu trnh thit lp
Operation.
Bc 5: To vng gia cng bng Mill
Window.
Click Mill Window
Click chn mt phng trn cng ca phi.
Done chut gia kt thc qu trnh
thit lp Mill Window.


Bc 6: trang Mill click chn Volume
Rough.

To dao ct l END_MILL_30, Settings
vo Tool Number l 1
Thit lp ch ct bng Parameter.
CUT_FEED 1000
STEP_DEPTH 2
STEP_OVER 20
CLEAR_DIST 2
SPINDLE_SPEED 2500
SCAN_TYPE TYPE_SPIRIAL
RAMP_FEED 500
RAMP_ANGLE 5
HELICAL_DIAMETE
R
30
Click chn vo Mill Window Model
Tree.
Page | 61


(ng chy dao trong Play Path)

(ng chy dao trong NC Check)

Chn Done Sequence kt thc chu trnh Volume rough.
4 gc ca chi tit vn cn lng phi khng ct c do dao ln. ct c 4
gc s dng chu trnh Local Milling vi Corners. Do :
Bc 7: Dng chu trnh Local Milling
gia cng 2 gc vung.
trang Milling click chn Local Milling
chn Corners.


Bc 8: To dng c ct v thit lp ch
ct bng Parameter.
ENDMILL 4 v Tool Number l 2

CUT_FEED 1000
STEP_DEPTH 5
STEP_OVER 2
CLEAR_DIST 2
SPINDLE_SPEED 2500
CORNER_OFFSET 35

ngha ca CORNER_OFFSET:
CORNER_OFFSET: Gi tr ny xc nh
v tr vo dao v ra dao cho chu trnh.
Thng th gi tr ny c nhp ln hn gi
tr ng knh dao ca chu trnh trc
mt t. Trong v d ny, do bc trc s
dng chu trnh VOLUME ROUGH vi dao
c ng knh 30 nn ti chu trnh Local
Milling ny nhp gi tr CORNER_OFFSET
l 35


Page | 62

Bc 9:
Bng Menu Manager xut hin SURF FICK
Chn Model ri click Done.

Bc 10:
Hp thoi Select xut hin, yu cu
chn cc b mt to nn cc gc cn
gia cng.
Chi tit trong v d ny c 2 gc
vung v 2 gc c bo cung. chu
trnh ny hng dn gia cng 2 gc
vung.
Click chut chn 3 mt phng to nn
2 gc vung.
Sau , Click chut gia 2 ln kt
thc qu trnh chn mt phng


Bc 11:
Bng CRNR REGION xut hin. Chn
Define. Sau , chn Edges

Bc 12:
Click chn cnh th nht, nhn v gi phm
Ctrl chn cnh th 2 cho n khi c 2
cnh c chn u sng ln

Bc 13:
Click chut gia 4 ln kt thc qu trnh
chn cc cnh ca gc cn gia cng.
Ri, Click Play Path


Page | 63

Ch m phng cho thy, dao ct 2 gc vung c chn. Click Done Seq
kt thc chu trnh Local Milling
Tip theo sau y, dng chu trnh Local Milling gia cng 2 gc bo cung cn li
ca m hnh trn. Sau khi chn Local Milling vi ch l Corners. Ri ln lt
lm theo cc bc sau:
Thit lp dao.

To dao ct l ENDMILL 8 v Tool number
ca dao l 3
Thit lp ch ct bng Parameter CUT_FEED 1000
STEP_DEPTH 5
STEP_OVER 4
CLEAR_DIST 2
SPINDLE_SPEED 2500
CORNER_OFFSET 35
Bng SURF FICK xut hin, chn Model
ri click Done

Click chut chn 5 b mt to nn 2 cung
trn.
Ri click chut gia 2 ln kt thc qu
trnh chn mt phng


Bng CRNR REGION xut hin, chn
Define

Xut hin hp thoi Select yu cu
chn cc b mt bo cung cn c
gia cng.
Click chn b mt bo cung th
nht, nhn v gi phm Ctrl
chn b mt bo cung th 2.
Click chut gia 4 ln kt thc
qu trnh chn cc cnh ca gc
cn gia cng.



Page | 64

Click Play Path chn Scrren Play xem
ng chy dao.
Quan st thy, Dao ct 2 gc c bo
cung.



Click Done Sep kt thc chu trnh Local Milling.
n y phn gii thiu lnh Volume v Local Milling kt thc
c. Rough, Rerough, Finishing Milling
c.1. Chu trnh Roughing
Dng trong gia cng tc cao (High-Speed). Thng dng chu trnh ny gia
cng th, to bin dng cho chi tit. hiu r chu trnh ny cn thc hin v d
sau
V d 1: Vng gia cng l vng h.
Bc 1: a chi tit vo mi trng gia
cng.

Thc hin Set Working Directory n th
mc ROUGHING RE_ROUGH / VIDU_1
a chi tit tn VIDU_1.prt vo mi
trng gia cng.

Bc 2: To phi.
To phi bao kht chi tit.
To chun nm mt gc ca phi.


Bc 3: Chn my phay gia cng.

Chn my phay ba trc.
Bc 4: Thit lp Operation.

Click Operation, chn chun gia cng l h
trc ta to trn.
th Clearance: Chn Plane ti Type.
Reference: chn vo mt phng trn cng
ca phi, sau nhp vo Value gi tr l
15
Page | 65

Bc 5: To vng gia cng bng Mill
Window ( chu trnh ny ch s dng Mill
Window khai bo vng gia cng).
Click Mill Window
Click chn mt phng trn cng ca phi.



Bc 6: trang Mill click chn Roughing.



Bc 7: Thit lp dao ct.

To dao ct l ENDMILL 10 vo Tool
Number ca dao l 1
Bc 8: Khai bo Mill Window.
Ti Machining References click vo dng
ch: Click here to add item. Sau , ti
Model Tree, click vo Mill Window to
trc .


Bc 9: Thit lp ch ct (Parameter).

CUT_FEED 4000
STEP_OVER 3
MAX_STEP_DEPTH 20
ROUGH_STOCK_ALLOW 0.5
SPINDLE_SPEED 6500
CLEAR_DIST 1

Bc 10: Xem ng chy dao:
Click vo Display . Xut hin hp thoi PLAY PATH . Click Play
xem ng chy dao.
Page | 66


Nhn xt v hiu chnh li mt vi thng s:
Chin lc chy dao trong vng gia cng h:
bng Parameter mt d nhp STEP_OVER: 3. Nhng lt ct u tin
ton b dao u tham gia ct. n nhng lt ct tip theo dao mi ct theo
STEP_OVER. iu ny th gy hi cho dao v d gy ra trng hp qu ti
trong lt ct u tin. khc phc tnh trng ny cn hiu chnh li thng
s OPEN_AREA_SCAN trong bng Parameter.
OPEN_AREA_SCAN CONSTANT_LOAD

Trong v d ny vng gia cng l vng h, nn OPEN_AREA_SCAN chn
kiu CONSTANT_LOAD (dao chy ngang t vng h tin vo).
Sau khi hiu chnh xong, quan st ng chy dao:


ng chy dao l nhng ng ngang t vng h tin vo trong. Nh
vy, mi lt ct dao s ct ng vi lng STEP_OVER c khai bo.
Bo cung nhng v r dao i ng.
Page | 67


C nhng v tr dao i phng t ngt. iu ny th khng tt cho dao v c
my, c bit l trong gia cng tc cao. Nn cn hiu chnh li vi thng s
trong Parameter.
CORNER_ROUND_RADIUS 3
RETRACT_TRANSITION ARC_TRANSITION
RETRACT_RADIUS 4

Trong :
CORNER_ROUND_RADIUS: Bo cung nhng v tr dao i phng
t ngt khi dao ang gia cng, cn nhp vo gi tr bn knh cung.
RETRACT_TRANSITION: Chn ARC_TRANSITION (bo cung
nhng v tr dao i phng mt phng Retract a dao v v tr
bt u cho mt lt ct tip theo). Khi chn ARC_TRANSITION th
RETRACT_RADIUS sng ln yu cu ngi dng nhp gi tr cung
trn.
RETRACT_RADIUS: Gi tr bn knh cn bo cung v tr dao di
chuyn mt phng Retract.
Sau khi hiu chnh xong, quan st ng
chy dao
ng chy dao lc ny c ti u.
Click vo biu tng kt thc chu
trnh Roughing.
lu li, vo File chn Save.


Page | 68


V d 2: Vng gia cng l vng kn.
Bc 1: a chi tit vo mi
trng gia cng.

Thc hin Set Working Directory n th mc
ROUGHING RE_ROUGH / VIDU_2.
Chn chi tit tn VIDU_2.prt, OK.
Chn kiu lp Default, click chut gia hon
tt.
Bc 2: To phi.
Chn Automatic
Workpiece to phi t
ng.
To phi va bao kht chi
tit. Done.
To chun nm mt gc
ca phi.


Bc 3: Chn my phay gia
cng.

Click Work Center, chn Mill.
Chn my phay ba trc.
Bc 4: Thit lp Operation.

Click Operation, chn chun gia cng l h trc
ta to trn.
th Clearance: Chn Plane ti Type.
Reference: chn vo mt phng trn cng ca
phi v nhp vo Value l 10.
Done chut gia kt thc qu trnh thit lp
Operation.

Bc 5: To vng gia cng bng
Mill Window

Bc 6: trang Mill click chn
Roughing. Sau , Thit lp dao
ct.
Dao ct l ENDMILL 10 v Tool Number l 1

Bc 8: Khai bo Mill Window.

Ti Machining References click vo dng ch: Click
here to add item. Sau , ti Model Tree, Click vo
Mill Window to trc .

Bc 9: Thit lp ch ct
(parameter).

CUT_FEED 4000
STEP_OVER 3
MAX_STEP_DEPTH 20
ROUGH_STOCK_ALLOW 0.5
SPINDLE_SPEED 6500
CLEAR_DIST 1
CLOSED_AREA_SCAN CONSTANT_LOAD
CORNER_ROUND_RADIUS 5
Page | 69

RETRACT_TRANSITION ARC_TRANSITION
RETRACT_RADIUS 4

Trong :
CLOSED_AREA_SCAN c thit lp kiu CONSTANT_LOAD l kiu chy dao
mc nh, dao xung theo kiu xon c v ct t trong ra ngoi

(Kt qu m phng ng chy dao bng Play Path)

(Kt qu m phng ng chy dao bng NC Check)
Sau khi hiu chnh xong cc thng s. Click vo biu tng kt thc chu
trnh Roughing.
Nhn xt: xem m phng NC Check. bn gc ca chi tit vn cn lng phoi ln
cha c gia cng. Nguyn nhn l do ng knh dao ln v do thit lp bn knh
bo cung v tr dao i phng (CORNER_ROUND_RADIUS: 5) nn dao khng
ct ti c. gia cng li, s dng chu trnh RE_ROUGH.
c.2. Chu trnh ReRough
Dng trong gia cng tc cao (High-Speed). S dng gia cng li (gia cng
bn tinh hoc gia cng tinh) m trc chu trnh Roughing khng th t
c.
Tip tc v d trn:
Page | 70

Bc 11:
Chn lnh Re- rough

Bc 12: Thit lp dao ct.

To dao ct l ENDMILL 3 v nhp vo Tool Number
gi tr l 2

Bc 13: Ti No Previous
Step, click chn chu trnh
Roughing trc cn gia
cng li.

Bc 14: Thit lp ch ct
(parameter).

CUT_FEED 2000
STEP_OVER 1
MAX_STEP_DEPTH 20
ROUGH_STOCK_ALLOW 0.5
SPINDLE_SPEED 6500
CLEAR_DIST 1
RETRACT_TRANSITION ARC_TRANSITION
RETRACT_RADIUS 4
OPEN_ARE_SCAN
MAINTAIN_CUT_TYLE
(bo cung nhng v tr
vo dao).

Quan st ng chy dao:

Trong chu trnh Re_Rough ny, dao ch ct bn gc ca chi tit m chu trnh
Roughing trc khng ct c. Click vo biu tng kt thc chu trnh
Roughing.
lu li vo File chn Save.
c.3. Chu trnh Finishing
Dng trong gia cng tc cao (High-Speed). c s dng gia cng tinh sau cc
phng php gia cng Roughing hoc Re_Rough.
Trong chu trnh Finishing ch s dng Mill Windown khai bo vng cn gia cng.
Cc b mt cn c gia cng trong chu trnh ny c chia lm 3 loi:
Mt phng nm ngang: l nhng b mt song song vi mt phng OXY.
Page | 71

B mt dc cao: l nhng b mt c dc ln, nhng mt ny gn nh
thng ng.
B mt dc thp: l nhng b mt c dc nh, nhng mt ny gn nh
nm ngang.
phn bit r rng gia b mt dc cao v b mt dc thp th c tham s
SLOPE_ANGLE Parameter yu cu nhp gi tr gc t 0 n 90 (gi tr mc nh
l 45).
Nhng b mt no trong vng gia cng m c gc nghing so vi mt
phng OXY nh hn gi tr nhp SLOPE_ANGLE th c xem l mt
dc thp.
Ngc li, nhng b mt no trong vng gia cng c gc nghing so vi
mt phng OXY t gi tr nhp SLOPE_ANGLE cho n 90 th c
xem l b mt dc cao.
hiu r hn v chu trnh ny cn thc hin mt vi v d sau:
V d 1:
Bc 1: a chi tit vo mi trng
gia cng.

Thc hin Set Working Directory n th mc
FINISHING / VIDU_1.
a chi tit VI_DU_1.prt mi trng gia cng
Bc 2: To chun.


Bc 3: Chn my phay gia cng.

Chn my phay ba trc.

Bc 4: Thit lp Operation.

Click Operation, chn chun gia cng l h
trc ta to trn.
th Reference: chn mt phng trn cng
ca chi tit v ti Value nhp vo gi tr
15.
Done chut gia kt thc qu trnh thit
lp Operation.
Page | 72

Bc 5: To vng gia cng bng Mill
Window.


Bc 6: trang Mill click chn
Finishing.


Bc 7: Thit lp dao ct
To dao ct l BALLMILL 30 (dao cu c ng
knh 30) v ti Tool Number nhp gi tr l 1
Bc 8: Khai bo Mill Window.

Ti trang Reference: Khai bo vng cn gia cng
l Mill Window to bc 5.
Bc 9: Thit lp ch ct
(Parameter).
CUT_FEED 1500
STEP_OVER 5
SPINDLE_SPEED 3500
CLEAR_DIST 1
FISNISH_OPTION PROFILE_CUT
STEEP_CONNECT_OPTION S_CONNECT

Gii thiu qua v tham s FISNISHING OPTION v TEEP_CONNECT_OPTION.
FISNISHING OPTION: Cch xc nh b mt cn gia cng v cch thc
chy dao, bao gm bn s la chn sau y cng vi ngha ca chng.
PROFILE_CUT Ch gia cng nhng b mt dc cao.
SHALLOW_CUT Ch gia cng nhng nhng mt phng nm
ngang v b mt dc thp.
COMBINED_CUT Gia cng tt c cc b mt nm trong Mill
Windown. y l kiu mc nh ca phn
mm.
STRAIGHT_CUTS_WITH_CROSSCUT Ging vi kiu COMBINED_CUT nhng
ng chy dao l nhng ng thng

STEEP_CONNECT_OPTION: Cch thc chy dao chuyn i gia 2
lt ct, bao gm ba s la chn sau y cng vi ngha ca chng:

S_CONNECT: Dao chy theo ng spline
(ng cong hnh ch S). y l kiu mt
nh ca phn mm.


Page | 73

LINE_CONNECT: Dao chy theo ng
thng.


RETRACT: Trong mi lt ct dao s nhc
ln mt phng Retract.



Tr li gia cng chi tit trn.
Bc 10:
Click Play Path xem ng chy dao

Khi phng ln quan st thy rng: Dao
ch tham gia ct nhng b mt c dc
cao.



v tr vo dao v ra dao, do STEEP_CONNECT_OPTION chn kiu
S_CONNECT nn gia cc lt ct vi nhau th dao chy theo ng cong hnh
ch S nn cch vo dao v ra dao lc ny c ti u.
Cn lt ct u tin th dao tin thng xung phi v lt ct cui cng dao li
thng ln mt Retract. iu ny th khng tt nn cn chnh li tham s
LEAD_RADIUS (bo cung nhng v tr vo dao v ra dao) bng Parameter.
LEAD_RADIUS 5

V y l kt qu:
Page | 74


By gi hiu chnh li:
STEP_OVER 0.1
SCALLOP_HGT H
C
cn nhp, quy i t Ra ly bn v chi tit

Click vo biu tng Finish kt thc chu trnh.
Bc 11:
trang Mill tip tc chn Finishing.
Dao ct vn s dng dao BALL_MILL_30.
Th Reference: Khai bo vng cn gia cng l Mill Window bc 5.
Bc 12: Thit lp ch ct CUT_FEED 1500
STEP_OVER 10
SPINDLE_SPEED 3500
CLEAR_DIST 1
FISNISH_OPTION SHALLOW_CUT
Quan st ng chy dao



Do FISNISHING OPTION chn kiu SHALLOW_CUT nn dao ch ct nhng
mt phng nm ngang v nhng mt phng c dc thp.
Page | 75

Nhng chu trnh ny, khng mun dao gia cng nhng mt phng nm ngang nn
cn chnh li thng s FLAT_AREA bng parameter.
FLAT_AREA FLAT_ EXCLUDED

FLAT_AREA: Cch xc nh b mt cn gia cng, bao gm cc s la chn sau
cng vi ngha
FLAT_ INCLUDED Dao s gia cng nhng mt phng nm
ngang v nhng mt phng c dc thp.
(kiu mt nh ca phn mm)
FLAT_ EXCLUDED Dao ch gia cng nhng mt c dc thp.
FLAT_ONLY Dao ch gia cng nhng mt phng nm
ngang.


(M phng ng chy dao)
Quan st dao ct t trong ra ngoi. Nu mun dao ct ngc li t ngoi vo trong
cn thc hin:


Bc 1: Click chn Tool Motions
Bc 2: Click chn 3. Follow Cut id 1916
Bc 3: Click Edi


Page | 76

Bc 4: Click vo Reverse Cut
Bc 5: Click vo biu tng kt
thc hiu chnh.



Sau khi chnh xong, quan st ng chy dao thy c dao s gia cng t ngoi vo
trong.
bng parameter mc nh STEEP_CONNECT_OPTION l kiu S_CONNECT
nhng lt ct u tin th dao vn m thng xung phi nn cn chnh li vi
thng s bng parameter.
ENTRY_TO_SHALLOW_AREA LEAD
LEAD_RADIUS 30
ENTRY_ANGLE 45


V tr xung dao by gi c bo cung. Dao xung theo cung trn tip tuyn vi
chi tit.
By gi cn hiu chnh li:
STEP_OVER 0.1
SCALLOP_HGT H
C
cn nhp, ly t bn v thit k

Click vo biu tng Finish kt thc chu trnh Finishing.
Bc 12: trang Mill tip tc chn Finishing. By gi s gia cng nhng mt phng
Page | 77

nm ngang.
Dao ct vn s dng dao END_MILL_20.
Th Reference: Khai bo vng gia cng l Mill Window to bc 5.
Thit lp ch ct. CUT_FEED 1500
STEP_OVER 10
SPINDLE_SPEED
3500
CLEAR_DIST 1
FISNISH_OPTION SHALLOW_CUT
FLAT_AREA FLAT_ONLY
ENTRY_TO_SHALLOW_AREA LEAD
LEAD_RADIUS 20
ENTRY_ANGLE 15

Quan st ng chy dao:

Thy rng dao ch tham gia ct hai mt phng song song vi mt OXY. Nhng trong
v d ny ch mun dao tham gia ct mt mt phng trong hc thi. lm c
cn thc hin:
Bc 1: Click vo trang Reference
Bc 2: Ti Excluded Surfaces click vo
dng Click here to add item


Page | 78

Bc 3: Click vo mt phng trn cng
(click chn nhng mt phng khng cn
gia cng, lc ny dao s khng gia cng
nhng mt phng c chn).


Quan st ng chy dao:
Lc ny dao ch gia cng mt mt phng
nm trong hc.



Click vo biu tng kt thc chu trnh Finishing.
lu li vo File chn Save.
V d 2:





Bc 1: a chi tit vo mi trng gia
cng.

Thc hin Set Working Directory n th
mc FINISHING / VIDU_2.
t tn FINISHING_VIDU_2 a chi tit
vo mi trng gia cng tn VI_DU_2.prt

Bc 2: Chn my phay gia cng. Chn my phay ba trc.
Page | 79

Bc 3: Thit lp Operation.
Click Operation, chn chun gia cng nh
hnh bn
th Clearance: Reference l mt phng
di cng ca chi tit. V nhp vo Value
gi tr l 10
Done chut gia kt thc qu trnh thit
lp Operation.



Bc 4: To vng gia cng bng Mill
Window
1. Click vo biu tng v Mill
Window.
2. Ti Window Plane click vo Select 1
item chn mt phng cn v Skech
3. Ti Model Tree click chn mt
phng Top trong mi trng Part.
4. Click vo biu tng Skech



Click vo mt phng bn to Reference.
Click Skech.
Tip tc Click vo mt phng bn mt ln
na to ng Reference th hai.
Click Close


V Skech:
Chn project ri ly li bin dng
ngoi ca chi tit.
Click thot khi mi trng Skech.
Done chut gia kt thc qu trnh thit
lp Mill Window.




Bc 6: click chn Finishing
sau to dng c ct.
Dao ct l BALLMILL 12
Page | 80

Ti trang Reference:
Khai bo vng cn gia
cng vn l Mill
Window to bc 5.
Ti Excluded Surfaces
click vo dng Click
here to add item
Click chn mt phng
khng cn gia cng trong
chu trnh ny (xem hnh
di)


Thit lp ch ct CUT_FEED 1500
STEP_OVER 2
SCALLOP_HGT 0.3
CLEAR_DIST 1
SPINDLE_SPEED 3500
FISNISH_OPTION COMBINED_CUT
ENTRY_TO_SHALLOW_AREA LEAD
LEAD_RADIUS 10
ENTRY_ANGLE 30

Quan st ng chy dao:

Dao tham gia ct khng lin tc m phi vo dao v ra dao nhiu ln do phi phn
bit gia b mt c dc cao v b mt c dc thp. dao c th ct lin tc
cn chnh li thng s SLOPE_ANGLE bng Parameter:
SLOPE_ANGLE 90

Lc ny tt c cc mt phng trong Mill Window u c hiu l mt phng c
dc thp. Nn ch cn vo dao mt ln l c th ct ht chi tit.
Page | 81

Quan st ng chy dao:

By gi cn hiu chnh li:
STEP_OVER 0.1
SCALLOP_HGT H
C
cn nhp, ly t bn v thit k

Click vo biu tng Finish kt thc chu trnh Finishing.
n y l kt thc phn gii thiu khi lnh Rough, Re- rough v Finishing
d. Profile milling
Trong ting vit, Profile c ngha l bin dng, nh vy lnh ny chuyn dng
gia cng bin dng, thng l nhng mt ng hay nhng b mt nm ngang, i khi
c th l mt tr ca l. V l m dng c ct thng s dng l dao phay ngn.
Profile milling c th dng gia cng th, bn tinh hay tinh
Tin hnh gia cng chi tit nm r Profile Milling
Bc 1:

Import chi tit tn l Insert (trong th mc
Profile Milling) vo mi trng gia cng
Bc 2:

To phi
To chun lp trnh
Chn my l my phay CNC 3 trc
Retract plane cch b mt cao nht ca phi
l 10 mm
Page | 82

Bc 3: Click chut vo biu tng ca
Profile Milling


Bc 4: Chn dng c ct End Mill 20
Bc 5: Chn Reference (i tng gia cng trong bi ny l cc thnh bn ca khi hp
ch nht pha trn): chn cc i tng ny c th chn bt k mt trong cc b mt yu
cu, sau nhn gi phm Ctrl chn cc b mt cn li. Tuy nhin ti mc ny, nh sn
xut cung cp cc cng c qu trnh tr nn nhanh chng hn




Lc ny mt th lnh hin ra v yu cu chn
mt i tng m t y cc b mt khc s
c chn v tun theo cc lut sau:
Loop surface
Seed and boundary surface
All solid surfaces



y, chn cc i tng l cc thnh
bn ca khi hp ch nht pha trn, chn
lut l Loop surface v mt phng cn chn
l mt phng hnh bn cnh

Bc 6: La chn Loop edge, l c s chng trnh quyt nh b mt no cn gia
cng
Page | 83





Hnh trn l cnh Loop edge cn chn
V y l kt qu ca th Reference, nh
vy tnh nng Detail tht s gip cng
vic ny gim bt thi gian c bit l nu
s lng b mt cn gia cng tng ln


Ti th Parameter, nhp cc thng s sau:
STEP_DEPTH 5
CUT_FEED 1200
SPINDLE_SPEED 3000
CLEAR_DISTANCE 2

Ch : i vi Profile Milling, thng s bt buc khng phi l STEP_OVER (nh
Surface Milling) m l STEP_DEPTH
V y l kt qu ng chy dao


(Hng nhn Standard Orientation)


(Hng nhn Front)
Tuy nhin khi dao i xung, dao ct trc
tip vo chi tit (nh hnh bn cnh), iu
ny s lm nh hng n tui th dng c
ct v gy rung ng cho my


Page | 84

Do cn phi ti u ha qu trnh ct
bng cc thng s sau:
LEAD_RADIUS 30
CUT_ENTRY_EXT LEAD IN
CUT_EXT-EXT LEAD OUT
ENTRY_ANGLE 50
EXIT_ANGLE 50
Di y l hnh minh ha gii thch cho
cc i lng trn


Khi thit lp cc thng s trn, dng c ct
khng vo v ra dao mt cch t ngt, m
n theo hng tip tuyn
Hy tng tng v mt cung trn c gc
chn cung l 100
o
v bn knh l 30 mm m
tip xc vi b mt gia cng ca chi tit, khi
:
Bn knh cung trn l LEAD_RADIUS
Tng hai gc chn cung l tng ca
EXIT_ANGLE v ENTRY_ANGLE
Gc vo dao v ra dao cng ln th qu trnh
cng mt, nhng iu li lm tng
thi gian chy khng ca dng c ct tng
ln nn thng hai gc c thit lp ny
nh hn 90
o

V y l kt qu ca vic thit lp cc thng s trn:


(Hng nhn Standard Orientation)


(Hng nhn Front)








Page | 85

Bn cnh , Creo cn cung cp thm mt s thng s khc to nn s a dng cho qu
trnh ny


(Thng s TANGENT_LEAD STEP v
NORMAL_LEAD_STEP)



(Thng s OVERTRAVEL_DISTANCE)

ngha ca OVERTRAVEL_DISTANCE: Lc ban u, khi dng c ct vo dao,
vt dao n s li trn b mt ca chi tit (d cho thng s LEAD IN c xc
lp v LEAD RADIUS c mt gi tr ln). xa i vt n ny, lc kt thc qu
trnh gia cng, dng c ct cn ct li vt ny, v l ngha ca i lng
OVERTRAVEL_DISTANCE
Khi gia cng mt hc, im khi u ca dng c ct c bit quan trng nu khng
gian hc l rt cht hp, y nh sn xut cho php la chn chnh xc im khi
u dao thng qua cc Axis c to trc



(Click vo biu tng trn to Axis ngay
trong lnh Profile Milling)



(Sau khi to xong Axis th click vo
Approach Axis v chn Axis )
Page | 86



(Axis c chn)


(M phng chy dao vi Axis c chn
trc)

Ngoi ra, vn t ra l nu b dy cn ct theo chiu ngang qu ln ( chi tit ny
l 5 mm) trong khi dng c ct l 20

Creo cung cp hai tham s iu khin qu trnh ny, v y tin hnh thit lp
sn
PRO_INCREMENT (Khong cch gia hai lp ct lin tip) 2
NUMBER_PRO_PASSES (S ln ct) 3


(ng chy dao sau khi thit lp)
Mt thng s khc cng rt quan trng l: SLIDE_PATH_SCAN vi hai s la chn
l SLICE_BY_SLICE v PASS_BY_PASS
Page | 87



SLICE_BY_SLICE
Dng c ct di chuyn xung mt on
STEP_DEPTH bng 5 mm, sau thc
hin ct ton b lng d gia cng trn b
mt ny. Sau khi hon thnh xong b mt
ny, li tip tc di chuyn xung mt on
STEP_DEPTH bng 5 mm v thc hin li
qu trnh trn n khi bc ht lng d gia
cng.


PASS_BY_PASS
Dng c ct di chuyn xung mt on 5
mm v ct i mt lp kim loi chiu dy l
2 mm. Dng c ct ht lp ny, sau tip
tc i xung mt on 5 mm. Sau khi i
n gii hn ny th dao rt ln v tr lp
ct u tin, tip tc n vo thm mt lp
dy 2 mm v thc hin li quy trnh trn
n khi bc ht lng d gia cng.

Ngoi ra, m bo qu trnh vo dao v ra dao ca dng c c bit khi dng c
ct mn, vic b dao cn c tnh n, trong Parameter Model Tree, iu chnh cc
thng s sau:
CUT_COM ON
CUT_COM_REGISTER 11

CUT_COM l vit tt ca Cutting Compensation (b dao), cn
CUT_COM_REGISTER l xc nh nh cn nhp bn knh ca dng c ct trn
my CNC.

kim tra iu ny, click chut vo biu
tng hnh bn cnh


y l ni dung file CL Data, dng lnh c
khoanh trn cho bit ch b dao c
bt, gi tr bn knh dao c nhp vo nh
11 v ng chuyn dao u tin ct vo chi
tit l b dao tri.

Page | 88

Cng ging nh lnh Surface Milling, chc nng Sloped trong Mill Surface cng kt
hp c cng vi Profile Milling. Tuy nhin khc nhau ch, Surface Milling dng
gia cng cho cc b mt Shallow Surface, cn Profile Milling th dng cho Steep
Surface. By gi, hy ng dng ngay lnh ny hiu r vn hn.

Trong th mc Profile Milling, import
chi tit tn l Base_Punch vo mi
trng gia cng.
To phi, thit lp gc lp trnh gia
cng, my gia cng l my phay CNC
3 trc.

Click chut vo biu tng Mill Surface, sau chn tip lnh Sloped, by gi p
dng phng php Seed and Boundary surface la chn nhanh nht v thun tin
nht cc b mt cn gia cng

Click chn b mt hnh bn cnh (Seed
Surface)




Nhn gi phm Shift, ln lt chn hai b mt pha trn

Page | 89


Hnh bn cnh l kt qu, la chn theo
phng php ny r rng nhanh hn rt
nhiu so vi la chn trc tip


Click chut gia kt thc lnh, sau chn b mt di y xc nh chiu xc nh i
lng Sloped Angle
Click chut gia, nhp vo Draft Angle l 60, chn tip l Keep Steep Side, sau click
chut gia kt thc lnh

Trong Model tree, n chi tit gia cng
thy r Mill Surface va c to ra


Click chut vo Profile Milling
Chn dng c ct l dao phay ngn 10 mm
Reference l Mill Surface va mi to
Vo th Parameter, nhp cc thng s sau CUT_FEED 1000
STEP_DEPTH 3
SPINDLE_SPEED 2000
CLEAR_DISTANCE 2
CUT_ENTRY_EXT LEAD_IN
CUT_EXIT_EXT LEAD_OUT
ENTRY_ANGLE 15
EXIT_ANGLE 15



Page | 90


(ng chy dao gc)

(Qu trnh vo dao)

By gi hy kim tra trong qu trnh vo dao, dng c ct c n
trc tip vo chi tit hay khng (tng t nh kim tra xem dao c
n vo g lm lnh Surface Milling)? Click chut vo biu
tng hnh bn cnh

Click chut vo dng Add Ref Prts (Add Reference Parts), iu
ny c ngha l phn mm kim tra xem dng c ct c n vo bt
k b mt no ca chi tit. Sau , click chut gia

Page | 91


Click tip vo dng Run nh hnh bn cnh v ch cho chng
trnh chy

Kt qu kim tra c thng bo gc phi pha di ca chng
trnh Creo, y dng c ct khng n trc tip vo bt k b mt
no ca chi tit

Sau cng, click chut gia kt thc lnh
By gi hy p dng Profile Milling gia cng i tng l mt tr trong l (khng
gian tip cn cht hp) v chi tit c nhiu l




(Mt ct ca chi tit theo hng nhn Front)

(Chi tit nhn t hng nhn 3D)

Tin hnh:
To phi
To Retract Plane cho chi tit (cch b
mt cao nht mt khong l 10 mm)
To chun lp trnh gia cng

Gi s rng bc cng ngh trc, su l trn u gia cng xong phn tr 50,
nhim v cn li l gia cng ni rng to ra phn tr 53 v su 15 mm
Click chut vo lnh Profile Milling
Ti th Reference, chn i tng
gia cng l b mt tr hnh bn
cnh

Page | 92

Thit lp dng c ct:
Ti Type chn loi dng c l
SIDE_MILLING
Sau nhp vo cc thng s hnh
hc nh hnh bn cnh

Ti th Parameter nhp cc thng
s sau:
CUT_FEED 800
STEP_DEPTH 2
SPINDLE_SPEED 2000
CLEAR_DIST 2
CUT_ENTRY_EXT LEAD_IN
CUT_EXT_EXT LEAD_OUT
ENTRY_ANGLE 25
EXIT_ANGLE 25

Quan st ng chy dao.



(ng chy dao nhn t hng Front)

(ng chy dao nhn t hng Top)

Nhn t hng chiu Top, mt phn ca dng c ct ph c phn vng khng gia
cng. Do m bo hy s dng tnh nng Gouge Check ca Creo c trnh
by phn trc
Page | 93

Sau khi nhn nt Show All trong Gouge
Check, Creo cung cp cc v tr m dng c
ct trc tip vo phi
Nh vy, dng c ct n trc tip vo phi
trong c qu trnh a dao xung v rt dao
ln. V vy m cn iu chnh li thng s
cng ngh


Trong Model Tree Parameter, iu chnh
thng s sau:
NORMAL_LEAD_STEP 5

Quan st kt qu ng chy dao:

Khi so snh vi ng chy dao pha trn c mt s
khc bit rt ln, v tr bt u ca dng c khng cn
tim n nguy c n vo phn khng ct na

m bo, hy s dng tnh nng Gouge Check thm mt ln na, v kt qu nhn
c l:

Nh vy tnh n thi im ny, mt l c gia cng hon tt, vn l trn chi
tit ny c n 6 l, vic lp li ton b quy trnh trn cho 5 l cn li gy tn nhiu
thi gian v cng sc. V vy nh sn xut phn mm cung cp cng c Pattern cho
phn gia cng
Page | 94


Click chut phi vo biu tng ca bc
cng ngh va thc hin gia cng l
trn xong
Sau click chut vo lnh Pattern
Bc 1: Chn cnh th nht sau nhp s i tng
Pattern l 3 v khong cch gia 2 i tng
l 80
Bc 2:
Chn cnh th hai sau nhp s i tng Pattern l 2 v khong cch gia 2 i tng
l 70



Sau chn Finish kt thc lnh
Page | 95

Ti Model Tree, chn biu tng ca lnh
Pattern v click chut phi, sau bm
Play Path



y l kt qu ca ng chy dao:

(Hng nhn 3D)

(Hng nhn Top)
Page | 96

Tuy nhin trong qu trnh gia cng, gi s nh phoi sinh ra qu nhiu lm kh quan
st qu trnh gia cng chi tit, r rng trong trng hp ny cn tin hnh dn phoi.
Hoc gi s khi chuyn dao t gia cng l ny sang l khc, cn tin hnh o kim
kch thc do theo thi gian dao b mn. Do vic dng my kim tra khi
chuyn t gia cng l ny sang l khc l cn thit

Ti Model Tree, chn bc
cng ngh gia cng l u tin,
sau click chut phi chn
Edit Definition.

Giao din ca lnh Profile Milling hin ra, click chut vo th Tool Motion

u tin click chut vo dng
Insert Here.
Sau , click chut nt CL
Command.

Click chut nt Menu.
Page | 97


Click chut ti dng lnh
LOADTL-OPSTOP, load
lnh Option Stop.

Click chut ti dng lnh
OPSTOP.

Kt qu ca cc s la chn
trn l dng lnh OPSTOP
c thm vo CL Command,
lc ny click chut vo biu
tng Finish kt thc lnh.


Bm tip biu tng Finish kt thc lnh Profile Milling.
Ngoi ra, xem r thm kt qu, hy tin hnh xut file gia cng v tm hiu, lnh
Optional Stop hay l dng c iu kin tng ng vi m lnh M01.
n y phn trnh by lnh Profile Milling kt thc.


Page | 98

e. Pocketing Milling
Chu trnh Pocketing: Dng gia cng tinh hc. Chu trnh ny ging vi chu trnh
Profile Milling. Nhng chu trnh Profile Milling th cc b mt c chn gia
cng ch l nhng thnh bn ca chi tit. Cn chu trnh Pocketing c th chn thm
c b mt y (b mt song song vi mt phng OXY) gia cng.
V d 1:
Bc 1: a chi tit vo mi trng gia
cng.

Thc hin Set Working Directory n
th mc POCKETING.
a chi tit vo mi trng gia cng
tn VI_DU_1.prt
Bc 2: To chun.


Bc 3: Chn my phay gia cng
Chn my phay ba trc.

Bc 4: Thit lp Operation
Click Operation, chn chun gia cng
l h trc ta to trn.
Reference: chn vo mt phng trn
cng ca chi tit v nhp vo Value
gi tr l 15 mm
Done chut gia kt thc qu trnh
thit lp Operation.

Bc 5: trang Milling chn chu trnh
Pocketing.


Bc 6: To dng c ct
Dao ct l ENDMILL 20 v Tool Number
ca n l 1

Page | 99

Thit lp ch ct bng Parameter.
CUT_FEED 1000
STEP_DEPTH 4
STEP_OVER 15
SCAN_TYPE TYPE_SPIRAL
CLEAR_DIST 2
SPINDLE_SPEED 2500
LEAD_IN YES
LEAD_OUT YES
LEAD_RADIUS 30
ENTRY_ANGLE 45
EXIT_ANGLE 45
Ti th Reference: lm theo trnh t sau
Click chn ch Model
Chn Done
Click chn tt c cc b mt bn trong
hc cn gia cng tinh.






Click Play Path chn Screen Play xem ng chy dao:

(Dao gia cng cc b mt c chn)
Page | 100

f. Surface Milling v Cut Line Milling
f.1. Surface Milling
Gii thiu s lc:
Surface milling l lnh chuyn dng gia cng bn tinh v tinh cc b mt cong
phc tp. lnh ny, Creo cung cp nhiu loi ng chy dao khc nhau, i vi
tng loi b mt, ta phi a ra s la chn c c cht lng b mt tt nht
Khi gia cng bn tinh v tinh b mt cong, dao c s dng thng l dao cu, tn
ting anh l BALL NOSE END MILL hoc BALL END MILL v SPHERICAL
END MILL. Di y l cc c im loi dao ny v mt s lu trong qu trnh
gia cng ny:

tnh vn tc ct trong gia cng, khng
th da vo bn knh R m phi da vo
D
E
(effective diameter)
Cng thc tnh D
E
:
D
E
= 2*

R: bn knh dao
A
p
: chiu su ct
Cng thc tnh vn tc ct:

Vc =

Khi cc dng c ct c b mt y khng
l mt phng dch chuyn, nh dao cu
chng hn, s c 1 lng nh kim loi
khng b ct v c tnh theo cng thc:
H
C
= R

A
e
: lng dch dao ngang
Hay:
Ae = 2*

Bng lin h gia nhm v H
c


Khi tin hnh so snh thu c cng thc xp x gip qu trnh tnh ton nhanh hn:
Ra 0,25* H
C

Page | 101

Nh vy t nhm trn bn v c th tnh c lng lch dao ngang (Step over
hay A
e
)
Cng thc kinh nghim tnh chiu su ct A
p
khi gia cng cc vt liu cng:

Phn tip theo l gii thiu v cch s dng lnh Surface milling
Cc bc thc hin lnh surface milling
Bc 1:
a chi tit vo mi trng gia cng (tn l
cover_insert)


Bc 2: Thc hin to phi, chun gia cng, chn my gia cng l my phay 3 trc, mt
phng retract



(M hnh gia cng di dng 3D)


(Hnh chiu bng m hnh gia cng)

(Xc lp khong cch ca mt phng retract, tnh t mt cao nht ca phi)
Bc 3:
Clich chut vo biu tng ca Surface
milling

Page | 102



1 th lnh hin ra
nh chn cc nh hnh v
1: t tn cho bc
2: Chn dao gia cng, bao gm
Loi dao
ng knh dao
S th t ca dao trong cha dao
3: Chn i tng gia cng, y l b
mt c th chn ngay trn m hnh gia cng
hay t c to trc t Mill surface
Ngoi ra cng c th dng Mill window
chn i tng gia cng
4: nh ngha ng chy dao
Sau khi chn xong cc ny, click chn
Done. Khi , cc th lnh trn s ln lt
hin ra theo th t trn


Sau ln lt thc hin cc bc sau:

(t tn Bc l finishing)



(Thit lp cc thng s cho dao)

(Tool Number trong chng trnh gia cng v
trn my CNC phi trng nhau)



CLEAR DISTANCE 2
CUT FEED 1200
SPINDLE SPEED 8000
STEP OVER 2


(Nhp cc thng s gia cng)


Tip theo:
Page | 103



(Chn loi i tng l Model v click vo m hnh chi tit, sau Click Done)

(Click chn b mt cn gia cng, sau click Done/ Return)

( Define cut, chn ch ct l Straight Cut)
Page | 104


(Kt qu ng chy dao)
By gi ti Define cut, trong Cut angle, g 90

iu c ngha l ng chy dao s vung gc vi trc Ox mt gc l 90
o
.
Tuy nhin vi ng chy dao nh trn, s ln vo v ra dao l rt nhiu, ng ngha
vi vic ng c s tng v gim tc ngt, v vy m nh hng n cht lng
ca my nhiu.
Mt trong nhng bin php khc phc l bin on chuyn tip gia cc ng
chuyn dao t on thng sang cung trn, tr li phn Parameter v thit lp.
LACE OPTION ARC CONNECT


Page | 105


(ng chy dao vi Lace option l Arc connect)
Ngoi ra, iu chnh i lng H
C
trnh by phn u, hy iu chnh i
lng sau trong th Parameter:
SCALLOP_HGT H
C
cn nhp, ly t bn v thit k

Ch : i vi surface milling, i lng STEP_DEPTH c thay th bng hai i
lng sau.
NUMBER_CUTS

c hiu l s ln chuyn dao
OFFSET_INCREMENT c hiu l khong cch gia cc ng
chuyn dao

hnh di y, chiu su ct c iu khin bng cch chnh:
NUMBER_CUTS 3
OFFSET_INCREMENT 0,5
Page | 106


Trong trng hp khng chnh hai i lng ny, dng c ct s n thng xung i
tng gia cng, v nu lng d gia cng l dy c th lm h hi n dao.
By gi hy iu chnh li:
STEP OVER 0,1

Phn tip theo xin trnh by v kt hp gia Surface milling Mill surface:


Bc 1: a chi tit vo mi trng gia
cng (tn l surface_milling_1).
Bc 2: Thc hin to phi, chun gia cng,
chn my gia cng l my phay 3 trc, mt
phng retract (khong cch l 10mm tnh t
mt cao nht ca phi).


Nhng y, i tng gia cng l b mt A khng bao gm l gia.
lm c iu , cn s dng Mill surface to ra i tng gia cng.
Sau khi Click chn biu tng Mill surface
Page | 107

Tin hnh tng t nh hng dn Mill surface, nhng sau khi bm t hp phm
Ctrl+V thc hin 2 thao tc sau.

(Th Options, click chn Exclude surfaces and fil
holes)




(Click chn l cn loi ra)

V y l kt qu:

Sau chn lnh Mill surface, thit lp ch ct v chn dao:

CUT FEED 600
CLEAR DISTANCE 2
LACE OPTION ARC CONNECT
STEP OVER 12.5
SPINDLE SPEED 2000

Page | 108

Ch : s dng Mill surface to ra trc lm i tng gia cng, cn phi
tri qua 2 bc nh sau.



(Click chn Mill Surface v chn Done)

(Chn Add v Select, sau click chn vo
Mill surface trn m hnh 3D

V y l kt qu.

By gi hy iu chnh li:
STEP OVER 0,1

Page | 109

f.2. Cut line milling

Trong cc phin bn trc y, lnh Cut
line milling c tch hp sn trong lnh
Surface milling. Tuy nhin phin bn
Creo 2.0, lnh ny c tch ra hon
ton thnh mt lnh ring
Cut line milling c o ch n to ra cc
ng i ca dao ging vi ng bao ca
b mt gia cng, v vy m lnh ny c
s dng nhiu trong gia cng


nm bt r rng v cch s dng lnh ny hy tin hnh gia cng 1 chi tit

Import chi tit gia cng lnh
Surface milling vo chng trnh
(chi tit cover_insert)
Gi nguyn gc ta v hnh dng
phi to
Chn dng c ct l dao cu 10


Nhp cc thng s gia cng di y vo:
CLEAR DISTANCE 2
CUT FEED 1200
SPINDLE SPEED 8000
STEP OVER 2

Click vo th Cut line
Page | 110


Cutline 1 hay Cutline 2, l cc ng
bin gii hn b mt gia cng (on thng
hay ng spline, )
Nu nhiu ng bin thuc cng mt
Cutline th gia cc ln chn phi nhn gi
Shift

(Chn cutline th nht)


(Chn cutline th hai)



(Kt qu ng chy dao vi hng nhn TOP)
Page | 111


(Qu trnh vo dao)
Tip theo tin hnh gia cng chi tit khc thy c im mnh ca Cut line
milling
M file gia cng chi tit Surface _ milling_1, dng lnh Mill surface to i tng
gia cng mi nh hnh di y:

Click chut lnh Cut line milling, chn dao phay cu 25, nhp cc thng s sau:
CUT FEED 600
CLEAR DISTANCE 2
STEP OVER 12.5
SPINDLE SPEED 2000

Sau vo th Cut line, chn cc ng bin nh sau


(Chn cutline th nht)



(Chn cutline th hai)


V y l ng chy dao tng ng:
Page | 112


Nh vy ch cn quy nh cc ng Cut line ng th s thu c vt cc ng
chy dao theo ng nh hnh dng ca b mt cn gia cng
Bn cnh , Creo cn cho php thay i hng ca dao i, bng cch click chut
vo biu tng mi tn di y



(Dng c ct di chuyn theo hng khc nhau khi i chiu mi tn dn hng)
Phn mm cn cho php i th t ca cc Cut line, iu ng ngha vi vic thay
i v tr dao bt u n vo phi
Page | 113


(Di chuyn Cut line 1 xung bng cch click chn tn v bm vo mi tn)

(V tr vo dao c thay i)
By gi hy chnh li thng s sau t c cht lng b mt tt nht:
STEP OVER 0,1

Cc thng s va gii thiu trn gip cho qu trnh gia cng c nhiu s la chn,
tuy nhin trong qu trnh dch dao ngang, ng chuyn dao l on thng, iu
gy ra s tng tc v gim tc t ngt cc ng c v lm nh hng n tui th
my ni chung
Tip tc s dng m hnh gia cng pha trn, nhng y dng li cc cut line mi:
Page | 114



(Chn Cut line 1)


(Chn Cut line 2)

ci thin iu vn ni trn, vo parameter chnh thng s sau
LACE OPTION LOOP CONNECT

Kt qu l mi ln dch dao ngang, ng dch khng phi l on thng m l 1
ng cong trong khng gian

(Cc ng chuyn dao l ng cong trong khng gian, hnh chiu nhn t mt Front)
Page | 115


(Cc ng chuyn dao l ng cong trong khng gian, hnh chiu nhn t gc nhn 3D)
Tuy nhin lc dao i xung, dao i theo phng thng ng v n trc tip vo phi,
iu ny khng h tt cho tui th dao cng nh gy rung ng cho my, khc phc
iu ny vo parameter chnh li thng s sau:
LEAD RADIUS 40
INITIAL_ENTRY_EXT LEAD IN
FINAL_EXIT_EXT LEAD OUT
ENTRY_ANGEL (gc vo dao) 90
EXIST_ANGEL (gc ra dao) 90


(Kt qu vic chnh li cc thng s, dao i vo tip tuyn vi cnh ca phi)
Tuy nhin gc vo v ra dao thng khng bng 90
o
m nh hn gim bt thi
gian chy khng ca my
Surface milling cn dng gia cng cc b mt tr ca cc l
Page | 116

M hnh gia cng cho trn, nhng ln ny dng c ct l dao phay ngn 12, i
tng gia cng l thnh trong ca l
Ch : Ti th Reference, chn i tng gia cng, chut vo v tr b mt l,
click chut phi cho n khi no l c chn

(B mt l c chn)


(Chn Cut line 1 l ng pha trn)


(Chn Cut line 2 l ng pha di)

Nhp vo cc thng s gia cng nh sau:
CUT_FEED 1200
STEP_OVER 10
SPINDLE_SPEED 5000
CLEAR_DISTANCE 2

y l kt qu gia cng:
Page | 117



(ng chy dao nhn t gc nhn 3D)



(ng chy dao nhn t hng nhn Front)

Tuy nhin ng chy dao trn vn cha hon ton tt, ti u hy chnh li cc
thng s sau:
SCAN_TYPE TYPE SPIRAL

y ng chy dao l ng xon c

( nhn r kt qu trn, STEP_OVER c chnh li l 20)
n lc ny ng chy dao ti u, do iu chnh li cc thng s sau:
STEP_OVER 2
INITIAL_ENTRY_EXT ARC _ENTRY
LEAD_RADIUS 4
FINAL_EXIT_EXT LEAD OUT
LACE_OPTION NO

Qu trnh vo dao c la chn ARC_ENTRY nhm gim bt rung ng cho my
Page | 118


(Hnh chiu nhn t hng chiu TOP)
Tip theo l mt s tnh nng nng cao trong Creo:
Khi gia cng mt b mt, cn xc nh l b mt dc ln (Steep wall), hay
dc nh (Shallow wall)


(V d cho Steep wall)


(V d cho Shallow wall)

Bi v i vi Steep wall, ng chy dao tt nht l ng m dao ct theo bin
dnc chi tit cng vi Z l hng s. Shallow wall l ng m trong qu trnh
ct Step_over (lng dch dao ngang) l i lng rt nh
Creo cung cp mt cng c tn l SLOPED MILL SURFACE phn loi hai loi
b mt trn. Nhng trc ht hy tm hiu Slope Angle

hnh v trn, Direction Vector l mt vector lun song song vi trc Oz ca my
v chiu dng hng ln. Surface Normal l vector php tuyn ca b mt cong
(i tng cn phn loi). Gc to bi hai vector trn gi l Slope Angle, v d:
i vi cc b mt thng ng, Slope Angle = 90
o

Page | 119

i vi cc b mt nm ngang, Slope Angle = 0
o

Vic nh ngha mt b mt l Steep Area hay Shallow Area hon ton ph thuc vo
quan im ca ngi lp trnh mun gia cng b mt bng phng php g.
y, phn mm cung cp i lng l Draft Angle:
Nu Slope Angle ln hn Draft Angle, b mt c gia cng thep
phng php dnh cho Steep Area
Nu Slope Angle nh hn Draft Angle, b mt c gia cng thep
phng php dnh cho Shallow Area
Ngoi ra trong Mill surface, cn c tch hp hai chc nng:
Keep Steep Side: t ng gi li cc b mt tha Slope Angle ln hn
Draft Angle trong b mt chn
Keep Shallow Side: t ng gi li cc b mt tha Slope Angle nh hn
Draft Angle trong b mt chn
Hy lm v d di y hiu r

Import chi tit Base_cavity
vo mi trn gia cng
To phi chiu cao 85 mm
v gc lp trnh nh hnh v
Retract plane nm cch b
mt cao nht ca phi 10
mm

phi ch n. Clich chut vo Mill Surface, khi giao din lnh hin ra, click
vo Sloped

V chn vo b mt di y:
Page | 120


K nhn gi phm Shift, click chn b mt:



Khi ton b cc b mt gii hn bi ng bin va mi chn c phn mm t
ng nhn dng:

Click chut vo b mt di y (nh gia Shift:
Page | 121


V y l kt qu:

Click chut gia, trn giao din mn hnh xut hin mt hp thoi:
Click chn Plane

Sau click vo b mt trn chi tit:

Ch n hng mi tn, v n quyt nh chiu ca dng ca cc Slope Angle.
Page | 122


Click chut gia v nhp vo gi tr ca Draft Angle.
DRAFT ANGLE 30

Click chut gia, mt hp thoi hin ra v hy chn Keep Shallow Side.

Click chut gia 2 ln kt thc lnh Mill Surface, sau n chi tit trong Model Tree
nhn thy r Surface to ra.

Tip theo, chn lnh Cut Line Milling, v thc hin cc cng vic sau:
Reference: b mt to bng lnh Mill surface.
Chn dng c ct: dao cu 10.
Trong Parameter, thit lp:


Page | 123

CUT_FEED 1200
STEP_OVER 2
CLEAR_DISTANCE 2
SPINDEL_SPEED 8000



(Chn Cut Line th nht)


(Chn Cut Line th hai)

Kt thc lnh. Vi thng s SCAN_TYPE nh hnh di y s li vt xu trn
b mt chi tit, ngoi ra cn gy rung ng cho h thng cng ngh do s thay i
hng t ngt ca dng c ct

Do , cn thit lp li thng s sau
SCAN_TYPE TYPE_HELICAL
hnh di y, dao chuyn ng theo ng xon c v khng h c s chuyn
hng t ngt no
Page | 124


By gi hy thit lp li cc thng s cng ngh sau, kt thc vic gia cng chi tit
ny:
STEP_OVER 0.2
SCALLOP_HGT 0.01
LEAD_RADIUS 30
ENTRY_ANGLE 10
EXIT_ANGEL 10
INITIAL_ENTRY_EXT ARC_TANGENT
FINAL_EXIT _EXT ARC_TANGENT
Trong qu trnh gia cng phn mm khng nhng cho php a chi tit vo m cn
c c g (fixture), v trong qu trnh chuyn ng dng c c th ct trng g.
V th nh sn xut chng trnh Creo cung cp cng c l Gouge Check
Trnh t thc hin a g vo my
Bc 1:
Import chi tit tn l Element vo mi trng gia cng (trong th mc l Introduce
To Fixture)
Bc 2:
Chn loi my gia cng l Mill CNC 3 axis
Bc 3:
Click chn vo Operation
Ti th Fixture Set Up, click chn biu tng nh hnh di y, v tm n chi tit
tn l Fixture
Page | 125


Bc 4:
Thit lp cc rng buc chi tit gia cng v g v tr nh hnh di y

(Hnh chiu ng)

(Hnh chiu cnh)

(Hnh chiu bng)




(Hng nhn 3D)


Bc 5:
Thit lp Retract plane v gc lp trnh gia cng nh hnh di y

Bc 6:
Page | 126

Thit lp phi gia cng nh hnh di y, cc kch thc phi:
Di x Rng x Cao l 100 x 80 x 27 mm

(Ch : cng c th to phi trc sau thit lp chun lp trnh gia cng gc
phi nh cc v d trc)
Bc 7:
Click chn lnh gia cng l Surface Milling
Chn b mt gia cng:

Dng c ct: Dao cu 25
Th Parameter:
CUT_FEED 600
SPINDLE_SPEED 2000
CLEAR_DISTANCE 2
STEP_OVER 2
LACE_OPTION ARC_CONNECT
OVER_TRAVEL_DISTANCE 4

Th Define Cut: chn cc ng ct song song trc Ox
Page | 127


Bc 8:
Click vo Play Back v xem kt qu ng chy dao




(Hnh chiu nhn t hng chiu Front)

(Hnh chiu nhn t hng chiu Top)

Sau click vo tnh nng Gouge Check
di y


Page | 128


Click chn vo 6 b mt cong nh hnh bn
(nh nhn gi phm Ctrl). y l cc b mt
m dng c ct c nguy c n phi
Click chut gia ba ln lin tip

Bm vo th Run

Click chut vo th Show All thy cc vng trn g m dng c ct n vo, vi
ch hin th mu l Default, l cc cng c mu xanh da tri







(Hnh chiu nhn t hng chiu Front)



(Hnh chiu nhn t hng chiu Top)

Phn gii thiu lnh Surface Milling n y l kt thc.
g. Trajectory Milling
Trong ting vit Trajectory Milling ngha l gia cng theo ng dn, mt cch n
gin c th hiu rng cng vic u tin l dng mt ng dn (c th l ng
cong 2D nm trong mt mt phng hay l ng 3D trong khng gian), sau thit
lp cc thng s dng c ct cho dao chy theo ng dn ny (hoc Offset mt
on vo hay ra ng bng bng bn knh dao dng c ct).
Page | 129

Trajectory Milling p dng c cho gia cng t my CNC 3 trc n 5 trc. i vi
cc my 3 trc thng thng u c th p dng c chu trnh phay ng cong 2D
v c 3D.
Trong phn ny xin trnh by v gia cng chi tit tn l COVER_INSERT (nm trong
th mc Profile_milling) m trc ht l gia cng cc ng cong 2D.
g.1. Trajectory Milling 2 Axis

Import chi tit trn vo mi trng gia
cng.
Thit lp my gia cng l my CNC 3
trc.
To phi v chun lp trnh nh hnh
v.
To Retract plane cch mt cao nht
ca phi l 10 mm.


i vi Trajectory Milling 2D v my gia cng l CNC 3 trc, mt phng cha
ng dn phi vung gc vi trc Oz ca my hay ni cch khc l vung gc trc
dng c ct.
u tin hy to ng Sketch 2D. Sau , click chut vo m hnh gia cng, ri di
chuyn chut chn cnh nh hnh di y.



Click chut phi cho n khi no 2 cnh cn
li c chn t ng th click chut vo 2
cnh . Khi s c 3 cnh c chn nh
hnh bn cnh.


Ln lt bm t hp phm Ctrl+ C v Ctrl+
V, sau 1 giao din mi hin ra, click chn
Curve Type l Exact v chn Finish. n
y ng Sketch 2D to xong, v trong
Model Tree hin ra biu tng sau:

Page | 130


Click chut vo biu tng ca lnh
Trajectory Milling v chn 2D axis.


Trc ht, ti th Parameter nhp vo cc i lng sau:
CUT_FEED 1200
CLEAR_DIST 2
SPINDLE_SPEED 2000
LEAD_IN YES
LEAD_OUT YES
LEAD_IN_RADIUS 60
LEAD_OUT_RADIUS 60
ENTRY_ANGLE 20
EXIT_ANGLE 20


Sau , trong th Reference chn i tng
l ng Sketch trn m hnh gia cng hoc
biu tng ca ng Sketch trong Model
Tree.
Lc ny trn m hnh gia cng xut hin 2
mi tn. ngha ca chng c trnh by
ln lt di y.

Mi tn th nht cho bit hng bt u ca
dng c ct, thay i v tr n pha cn
li ca ng Sketch, ch cn Click chut
trc tip vo mi tn .
Hnh bn cnh l kt qu ca vic .

Mi tn th 2 xc nh hng Offset dng c
ct (nu nh trc Offset Cut c
nh chn), lng Offset ny bng ng mt
lng bn knh dao.

Page | 131

Hnh di y trnh by vic thay i hng ca Material To Remove, nhng
Offset Cut trc khng c nh chn. Khi , dng c ct ch thay i ng
i lc bt u v kt thc.



i vi m hnh gia cng ny, hy gi hng ca Mi tn th 2 nh lc u v bm
vo Play Path xem th ng chy dao.

Quan st ng chy dao cho thy khi
dng c ct i ln n i vi tc Cut
Feed, iu ny gy ra s lng ph v thi
gian.

Do vo Model Tree Parameter, chnh li thng s sau:
RETRACT_FEED 0

Bm Play Path hoc vo CL Command kim tra tc li dao.

(ng li dao lc ny l ng gch
chm mnh)

(Dng lnh Rapid c thm vo cui
chng trnh)

Trong mt s trng hp nh lmg d gia cng ln, cn tin hnh ct nhiu lp.
Page | 132


Nh trong m hnh gia cng ny lng d
gia cng l 5 mm. Vo Model Tree
Parameter iu chnh:
NUMBER_LAST_FINCUTS 3
LAST_FINCUT _OFFSET 2



Di y l kt qu:

NUMBER_LAST_FINCUTS ngha l
s ng chy dao ct c tnh t lp
ct cui cng tnh ra.
LAST_FINCUT _OFFSET l khong
cch gia hai ng chy dao.

(Hng nhn Left)
Tuy nhin lng d gia cng khng
nhng dy theo phng ngang nh trn
m cn theo c phng dc, v vy cn
tip tc chnh thm thng s sau:

NUMBER_LAST_FINPASS 5
LAST_FINPASS _OFFSET 5

NUMBER_LAST_FINPASS l s ng chuyn dao theo phng thng ng tnh
t ng chuyn dao cui cng tr ln
LAST_FINPASS _OFFSET l khong cch gia 2 ng chuyn dao k nhau trn
i khi bn i lng va ni trn d gy ra s nhm ln v vy m hy lm mt
php so snh bng cch t tn ca chng cnh nhau
NUMBER_LAST_FINCUTS NUMBER_LAST_FINPASS
LAST_FINCUT _OFFSET LAST_FINPASS _OFFSET

im chung: s lng ng chuyn dao u c tnh t lp ct cui cng
Page | 133

im ring: Pass hm cc ng chuyn dao c to theo phng thng ng.
Cn Cuts th theo phng nm ngang
g.2. Trajectory Milling 3 Axis
S dng chi tit trn cng vi cc thit lp c to sn
Click chut vo biu tng ca Trajectory
Milling 3 Axis

Thit lp dng c ct EndMill 6
Nhp cc thng s sau vo th Parameter CUT_FEED 1200
SPINDLE_SPEED 6000
CLEAR_DIST 2
Sau khi hon thnh cc bc trn chng
trnh mi cho php la chn i tng gia
cng trong th Tool Motion.
Khng ging nh lnh Trajectory 2 axis,
vic la chn y c phn phc tp hn.
Click chut vo dng Insert Here, sau
click vo nt Curve Cut

Click chut th Trajectory Curve, lc ny
ch chn l One by One Chain

Sau chn i tng gia cng, trong qu
trnh chuyn t cnh ny sang cnh khc
nh nhn gi phm Shift


Page | 134

Ti th Options, click chn Offset Cut v
iu chnh hng Material To Move ph
hp vi chuyn ng ct ca dng c

Sau khi hon thnh cc thit lp ny, click
vo biu tng Finish ca th Curve Cut

Quan st kt qu hin th Tool Motions
cho thy qu trnh ct c chia l 2 phn:
Auto Plunge tng ng qu trnh a dao
xung
Follow Cut tng ng qu trnh dao chuyn
ng ct theo ng dn


Bm Play Path xem ng chy dao,

Nh nhng ln trc qu trnh a dao vo
v rt dao ra c vn , do cn thit lp
thm cc thng s sau
CUT_ENTRY_EXT LEAD_IN
CUT_EXIT_EXT LEAD_OUT
LEAD_RADIUS 20
Lc ny qu trnh vo dao v ra dao tr nn
mt hn

By gi vo th Parameter, tt tnh nng
CUT_EXIT_EXT. Sau vo Tool
Motion, click vo nt Tangent Exit

Khi , hp thoi Tangent Exit hin ra,
nhp vo Exit Distance gi tr l 20

Page | 135

Bm Play Path quan st li kt qu


Tuy nhin trong trng hp gia cng theo cc ng dn 3D v ng dn thuc
v cc b mt cong phc tp th nn th kim tra bng tnh nng Gouge Check
Thit lp tnh nng Gouge Check tng t
nh trong cc v d trc, i tng kim
tra l tt c cc b mt thuc v chi tit gia
cng
Sau , bm Show All th c kt qu nh
hnh bn
Tnh nng Gouge Check cho thy trong
khong hai phn ba chiu di ca ng
dn, dng c ct nhiu ln n trc tip vo
chi tit

khc phc iu ny, vo th Parameter
v thit lp thng s sau
AXIS_SHIFT -0.25
Kch hot tnh nng Gouge_Check thm
ln na, lc ny chng trnh thng bo
dao khng cn ct vo chi tit


ngha ca AXIS_SHIFT:

CL Data khi AXIS_SHIFT bng 0 CL Data khi AXIS_SHIFT bng -0,25 mm

Cch tt nht hiu ngha ca i lng ny l da vo cc ta ca dng c
ct bng CL Data trn, khi quan st thy rng ti mi thi im ch c ta z
ca b mt y dao l thay i, cn ta (x,y) l gi nguyn. Thm vo , khi
thit lp Axis shift gi tr m, dng c ct khng cn ct vo chi tit na, iu
chng t:
Page | 136

Trong qu trnh ct, dng c ct c nhc ln theo phng Oz mt on l 0,25
mm nhng ng thi vn bm st theo ng dn (trajectory) c to ra.
h. Drilling (Standard)
thc hin lnh khoan trong Creo, iu bt buc l File m hnh gia cng (ui
l .prt), cc l phi c to ra bng lnh Hole. Lnh ny cng t ra c bit hu
ch nu nh chi tit c nhiu l v gia cc l ny c im chung vi hnh dng hnh
hc.
hiu r hn hy lm v d sau y.
Import chi tit c tn l Block (trong th mc Drilling) vo mi trng gia cng, chi
tit ny bao gm 4 l M8 x 1,25, v su l nh nhau.


Tin hnh:
Chn my gia cng l my
phay CNC 3 trc.
To phi gia cng.
To Retract Plane, cch b
mt cao nht ca phi 10
mm.
To gc lp trnh gia cng.


Click chut ti lnh Drill Standard
To dng c ct l mi khoan Twist Drill 6.8
Page | 137


Ti th Reference, click chut vo Details, c nhiu
la chn chi tit hn.

Phng php thng dng nht l la chn l theo
nguyn tc i tng l Trc (Axis), theo nguyn tc ny
khng nht thit hnh dng l khoan phi c m ch cn
dng sn i tng Axis l c, nhng khi phi ch
nh chiu su ca l cn gia cng cho chng trnh
to s thun li cho ngi dng, Creo cung cp cc
phn loi c th hn na. Cc l c gia cng ch cn
c im chung khc na l s c chn, nh l:
Cng ng knh.
B mt l cng thuc mt mt no .
Cng thuc Drill Group c to sn trc
(y l mt tnh nng tng t nh Mill Surface).


i vi chi tit ny, c 4 l c im chung l ng knh ging nhau, nn click chut
vo Rule Diameters.

Lc ny pha di ca th lnh hin ra hai
tr s l 6,8 v 8. V y l l M8 x 1,25,
nn l cn khoan l 6.8. Do , chn
ng knh l ny v click chut vo nt
ch ra hnh bn phi.

Lc ny, cc l trn u c du mi tn
chng t rng cc l c chn gia
cng.


Sau , ti th Parameter nhp cc thng s sau:
Page | 138

CUT_FEED 100
SPINDLE_SPEED 1000
CLEAR_DISTANCE 3

Bm Play Path quan st ng chy dao:

(Nhn t hng nhn 3D)

(Nhn t hng nhn Front)

R rng, khi chuyn t gia cng 2 l bn tri sang 2 l cn li bn phi, mi khoan
m thng vo phi, vi vy cn iu chnh li ngay thng s sau
PULLOUT_DIST 10

ngha ca PULLOUT_DIST c gii thch bng hnh v di y

Trong mt s trng hp khi khng nm r cc kch thc ca chi tit gia cng, c
th gn
PULLOUT_DIST 0

Page | 139


iu ny ng ngha vi mi khoan s li v
Retract Plane


Nhn nt Finish kt thc lnh
Vic gia cng l n y coi nh hon thnh bc u, bc tip theo l Tar cc l
ny.
Click chut vo biu tng ca lnh tar l

Thc hin tng t nh trn chn cc i tng cn gia cng
Sau ti th Parameter nhp vo cc thng s sau:
THREAD_FEED 1.25
THREAD_FEED_UNIT MMPR
CLEAR_DIST 3
SPINDLE_SPEED 100
PULLOUT_DIST 0
y:
THREAD_FEED: bc ren ca l cn gia cng
THREAD_FEED_UNIT: n v ca qu trnh tin dao ct ren, MMPR
ngha l Millimeter per Revolution, nh vy bc tin ca dao tnh theo
n v l s milimet (qun ng) i c khi dao quay c 1 vng
Ch : i vi tar, v bc tin ca dao l ln nn tc trc chnh ch nm trong
khong t 100 n 500 vng/ pht
chi tit trn, cc l u tha L/D < 5. By gi hy gia cng cc l c L/D > 5 (l
su), lc ny chin lc khoan l phi thay i, mi khoan khng ch n thun l
ct ht lng d gia cng m trong qu trnh ct cn phi c cc chuyn ng ph
u tin, Import chi tit tn l Deep_Drilling vo mi trng gia cng (nm trong
th mc Deep Driling)
Page | 140


Chi tit ny gm c 4 l c gia cng sut
v ng knh l 6.

Tin hnh:
Chn my gia cng l my phay CNC
3 trc.
To phi gia cng.
To Retract Plane, cch b mt cao
nht ca phi 10 mm.
To gc lp trnh gia cng.


Chin lc gia cng th nht

Click chut vo biu tng ca Standard Drilling, sau click tip vo biu
tng ca Deep Drilling.
.

Ln ny, hy p dng Rule Surfaces v click chut chn vo b mt hnh di,
khi c 4 l u c chn lm i tng gia cng.
Page | 141




Ti th Parameter nhp vo cc thng s sau:
CUT_FEED 100
PECK_DEPTH 5
CLEAR_DIST 3
PULLOUT_DIST 5
SPINDLE_SPEED 800


ngha ca thng s Peck Depth c th hin
hnh bn cnh, tnh t b mt ca l, sau khi mi
khoan ct xung 1 on l Peck Depth, mi khoan s
i li ngc li v CLEAR_DIST, sau mi khoan
li khoan xung tip, ln ny n i qung ng l
hai ln ca Peck Depth, sau n li lui v
CLEAR_DIST.
Qu trnh trn c lp li n khi mi khoan bc ht
lng d gia cng.

Tuy nhin i vi trng hp khoan l sut, cn thit lp thm i lng sau
BREAKOUT_DIST 3

Page | 142


Khi mi khoan i xung n b mt i din cn li
ca chi tit, BREAKOUT_DIST iu khin mi
khoan khng dng li m cn khoan xung thm
mt on l 3 mm, iu ny m bo ct ht bavia
st li.

Chin lc gia cng th hai

Click chut vo biu tng ca Standard Drilling, sau click tip vo biu
tng ca Breakchip Drilling.


Qu trnh la chn i tng gia cng hon ton ging nh trn.
Ti th Parameter nhp vo cc thng s sau:
CUT_FEED 100
PECK_DEPTH 5
CLEAR_DIST 3
PULLOUT_DIST 5
SPINDLE_SPEED 800
INTER_RET_HEIGHT 1


Trc tin, mi khoan cng i xung mt on l
PECK_DEPTH (tnh t b mt ca l), sau mi khoan
c nhc ln nhng khng phi v CLEAR_DIST, m mt
on ng bng INTER_RET_HEIGHT. Sau mi khoan
i xung tip mt on l PECK_DEPTH (tnh t v tr hin
ti) v li li dao ln mt on INTER_RET_HEIGHT. Qu
trnh trn c lp li n khi mi khoan bc ht lng d
gia cng.


i. Engraving
Chu trnh Engraving: Dng khc hoa vn hoc ch trn chi tit. chu trnh ny
cn ch ra mt Sketch. Dao s chy theo bin dng ca Sketch vi chiu su ct c
Page | 143

nhp bng Parameters to nn hoa vn hoc ch chm trn chi tit. Sketch ny
c th nm trn mt phng hoc mt cong.
V d 1:
Bc 1: a chi tit vo mi trng gia
cng.

Thc hin Set Working Directory n th
mc ENGRAVING.
a chi tit vo mi trng gia cng tn
VI_DU_1.prt.

Bc 2: To chun.


Bc 3: Chn my phay gia cng. Chn my phay ba trc.
Bc 4: Thit lp Operation
Click Operation, chn chun gia
cng l h trc ta to trn.
Th Reference: Chn vo mt phng
trn cng ca chi tit v nhp vo
Value gi tr l 20.
Done chut gia kt thc qu
trnh thit lp Operation.
Bc 5: trang Milling chn chu trnh
Engraving.


K n thc hin ln lt theo th t sau:
Ti No tool Click chn Edit
Tools..

Xut hin hp thoi Tools setup
chn dao GROVING, ci t
ng knh dao l 1 gia cng.
Settings vo Tool Number: 1


Page | 144

Ti trang References click vo
dng Click here to add item

Click chut chn vo Sketch trn
chi tit cn gia cng.

Ti trang Parameters ci t ch
ct:
CUT_FEED 1000
STEP_DEPTH 0.1
GROOVE_DEPTH 0.5
CLEAD_DIST 2
SPINDLE_SPEED 2000

GROOVE_DEPTH: L chiu su
ct trong chu trnh.
STEP_DEPTH: L chiu su 1 lt
ct.
Trong v d ny dao s ct 5 ln
mi ln dao xung 0.1 t c
chiu su ct l 0.5


Click vo biu tng
xem ng chy dao.

.
Click vo biu tng kt thc chu trnh Engraving.
khc dng ch Creo 2.0 cng thc hin tng t, c c ng chy dao:
Page | 145


lu li, vo File chn Save.
n y kt thc lnh Engraving.
6. Xut file gia cng trong Creo
Trnh t xut file gia cng trn creo 2.0
M mt file c gia cng hon chnh.
Chn Save CL File for a Set.


Chn Create. t tn cho
chng trnh gia cng.

Page | 146

Chn vo nhng chu trnh cn
xut file gia cng. chn tt
c Click chn Select All.
Chn Done Seq.


Chn tn chng trnh gia
cng.


Click vo File



Chn vo MCD File.
Chn Done.


Hin ra hp thoi Save a copy.
Dn n th mc cn lu li.
Chn OK.
Click Done.


Chn loi my CNC gia
cng. My gia cng l y l
Fanuc nn chn P20.

Page | 147

Xut hin hp thoi. Click
Close ng li.
Click vo Done Output kt
thc qu trnh xut file gia
cng.



File gia cng c xut ra cha th chp vo my CNC gia cng c m cn
chnh li vi ch.
Vo th mc lu chng trnh gia cng xut ra. M file op010.tap ln.
Mc nh u chng trnh c xut ra
dng:
%
(Date:11/12/12 Time:11:36:07)
G98G80G90G49G17
( / FACE_VIDU_1)
Nhng dng ch trong ngoc n ghi ch
li thi gian xut file gia cng v tn File gia
cng ch khng c ngha trong vic lp
trnh.


Dng lnh G98G80G90G49G17 reset my,
a v ban u cho mt chng trnh gia cng
mi.


(Mc nh u chng trnh)
Cn thit chn thm vo u chng trnh
dng lnh sau:
G91G28Z0.
G28X0.Y0.
G54
G90
ngha:
G91G28Z0. : Rt thng dao v im tham
chiu theo phng z.
G28X0.Y0. : Di chuyn bn my v v tr
tham chiu theo phng XY.
G54: Chun Offset
G90: chuyn sang li h ta tuyt i


Page | 148

cui chng trnh. Trc khi kt thc
chng trnh th c cu lnh thy dao T30M6.
iu ny th khng cn thit nn c th xa
i.


(Mc nh cui chng trnh)
Sau khi xa T30M6. Thy rng dao c di
ln mt phng retrac (Z15) ri kt thc
chng trnh. Lc ny dao vn cn gn chi
tit nn qu trnh tho chi tit ra lp phi
mi vo gia cng s gp kh khn. Lc ny
cn chn cu lnh G91G28Z0 vo cui
chng trnh li dao v im tham chiu
theo phng Z.


(Xa T30M6 i, thm vo G91G28Z0)


Hon tt qu trnh xut file gia cng v chnh sa trn creo 2.0
By gi c th chp chng trnh vo my gia cng.
ng dn xut nhanh mt chu trnh.

Model Tree phi chut vo chu trnh
cn xut file gia cng (nhn v gi phm
Ctrl chn nhiu chu trnh). Chn Play
Path.


Page | 149

Hp thoi PLAY PATH xut hin. Vo
File chn Save As MCD.


Click chn Output.



Xut hin hp thoi Save a Copy. Dn n th mc cn lu chng trnh gia cng.
Chn Ok
Chn b tin x l (Post Processor) l UNCX01.P20.
Xut hin hp thoi chn Close.
Click Close ng hp thoi PLAY PATH.
M chng trnh gia cng ln ri chnh sa nh hng dn trn.
Chnh sa ng rn gia ng rc khi xut G code.
Trng hp ngi dng thng xuyn xut chng trnh gia cng. mi ln xut
chng trnh khng phi tn cng chnh sa, th c th chnh sa mt ln trn phn
mm Creo.
trang applications chn NC Post Processor.

Xut hin hp thoi Options file Generator.
Page | 150


Click biu tng Open


Click chn my gia cng.
Click vo biu tng .
Click Ok.


(To my gia cng)
Click Start/End of Program
Ti trang Start Prog thy mc nh
phn mm khi xut ra chng trnh
gia cng th u chng trnh s c
G98 G80 G90 G49 G17. Ngi dng
cn thm vo:
G91G28Z0.
G28X0.Y0.
G54
G90
Click vo biu tng thm
mt dng mi.
Thc hin c c nh hnh bn.

(Thm vo mt s dng lnh u chng trnh)
Click Advanced chn FIL Editor,
ko thanh cun xung cui s thy
dng INERT/T306$
Nh vy,mt nh phn mm cui
chng trnh s chn cu lnh
T30M6 vo.
Ngi dng cn xa T30M6 i v
thy bng dng lnh G91G28Z0, lc
ny s l INERT/G91G28Z0$

Nh vy, mc nh cui chng trnh
s c chn vo dng lnh
G91G28Z0 thy cho dng lnh thy
dao T30M6.

(Thay cu lnh T30M6 bng G91G28Z0)

Sau khi chnh song chn biu tng lu li.
ng hp thoi li, chn Yes.
By gi ngi dng c th xut chng trnh gia cng m khng cn chnh sa g
thm.
Page | 151

Tuy nhin c mt s my khi xut ra chng trnh th vn khng gia cng c hoc
ng chy dao b sai. Nguyn nhn chnh l do ni suy ng trn b li.
Nu my khng gia cng c th chnh nh sau:
hp thoi Options file Generator click Motion, chn Circular.

(Ch mc nh ca phn mm)
Mt nh phn mm khi ni suy cung trn s xut ra cu lnh G2 v G3 vi cu trc
cu lnh theo I J K.
dng Maximum Degrees Per Block mc nh l 360 . Ngha l gi tr cung trn
ln nht c ni suy ng vi mt cu lnh s l 360 . Lc ny ng vi mt cu
lnh c th ni suy c mt ng trn kp kn theo cu trc I J K.
Nu mc nh vy m my khng gia cng
c th chuyn sang cu trc lnh theo R.
Chuyn gc ni suy ln nht thnh 180 .
(v vi cu trc lnh theo R ny th khng th ni
suy c mt ng trn khp kn ch vi mt
cu lnh. Nn cn chuyn thnh 180 . Lc ny
mt ng trn khp kn s c ni suy bng
hai cu lnh, ng vi mt cu lnh dao s chy
c 180 ).


(Ni suy cung trn theo cu trc lnh
R)
Ngi dng cn c th chn vo Disable
circular interpolation khng cn phi ni
suy cung trn theo G2 v G3 na. Lc ny, tt c
cc ng trn s c chia thnh v s cc
ng thng cc ngn. Nh vy, chng trnh
sau khi xut ra khng cn G2 v G3 na m ch
c G1. V ng nhin, chng trnh sau khi
xut ra s di hn rt nhiu ln so vi vic ni
suy cung trn theo G2 v G3.




Page | 152

Qu trnh hiu chnh v xut File gia cng l cng on cui cng v ht sc quan
trng. Nhng hiu chnh tt th i hi ngi dng phi c nhiu kinh nghim
ng my CNC v hiu c cn k cu trc ngn ng lp trnh.
Phn 2 n y l kt thc, xin c n