Bussmann

Table of Contents
Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 12
Incoming Power Terminals . . . . . . . . . . . . . . . . . . . . . Pages 34
Component Adapters . . . . . . . . . . . . . . . . . . . . . . . . . Pages 58
Busbar Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 9-10
Covers and Accessories . . . . . . . . . . . . . . . . . . . . . Pages 11-12
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Table of Contents Bussmann

ii
Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 1315
Incoming Power Terminals . . . . . . . . . . . . . . . . . . . Pages 1622
Component Adapters . . . . . . . . . . . . . . . . . . . . . . . Pages 2332
Busbar Supports . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 3335
Covers and Accessories . . . . . . . . . . . . . . . . . . . . . Pages 3642
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Bussmann

Recommended 60 mm Adapters for

Bussmann Fuseblocks and Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Agency Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-45
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Table of Contents
iii
Bussmann

40mm System - 200-360A

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Refer to index for agency information.
Orders must be in multiples of the package quantities. 1
DESCRIPTION:
Busbars, to DIN 46433
Tin plated copper busbars make contact position preparation easy. Flat busbars with components fitted have the following
current carrying capacities at 35
o
C ambient temperature and 65
o
C busbar temperature:
12x5(mm) - 200 A 12x10(mm) - 360 A
Standard Copper Busbar (DIN 46433)
APPLICATION:
Busbar is the conductor for primary power in a system and provides the mechanical structure on which all components are
mounted.
Current Capacity of Busbars
The higher current carrying capacities to DIN 43671 were
obtained under operating conditions. The busbar temperature is
normally positively influenced by mounting components on the
busbar and by air circulation within the installation.
If the ambient conditions change, a correction
factor can be derived from the diagram to the right.
It is possible to establish a correction factor k
2
, related to ambi-
ent temperature for flat busbars, in accordance with DIN 43671,
from the diagram to the right. This correction factor should be
taken into account when conditions change and loading is con-
tinuous.
Example: A 12 x 10 tin plated busbar can under normal condi-
tions be loaded with 360A. With a loading of 475A, for instance,
a correction factor k
2
of 1.3 is necessary. It follows from the dia-
gram that with this factor and 35C air temperature, the busbar
heats up to 85C. Therefore, under this condition, components
with a withstand of 85C or higher will need to be used.
Refer to index for agency information.
Bussmann

40mm System - 200-360A

2 Orders must be in multiples of the package quantities.
4
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m
Part Number a (mm) b (mm)
PDS01618-8M 5 12
PDS01618-16M
PDS01618-24M
PDS016238M 10 12
PDS0162316M
PDS0162324M
Standard Copper Busbar (DIN 46433)
Flat Busbar
Tin plated, other lengths on request
Cross Section Length Rated Package Dimensions Part No.
Dimension Current Quantities on page
12 x 5 mm .8m 200A 3 2 PDS01618-8M
1.6m 3 2 PDS01618-16M
2.4m 10 2 PDS01618-24M
12 x 10 mm .8m 360A 3 2 PDS01623-8M
1.6m 3 2 PDS01623-16M
2.4m 10 2 PDS01623-24M
DIMENSIONS:
+ .1 mm
.5 mm
.5 mm R
a
+ .1 mm
.3 mm
b
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Bussmann

40mm System - 200-360A

3 Orders must be in multiples of the package quantities.
Incoming Power Terminals
APPLICATION:
Incoming power terminals provide termination from the power input to the busbars. Terminals can also be utilized to sub-
feed to another busbar system in the same panel.
Universal Conductor Terminal, individual terminals
Busbar Connection Terminal Package Dimensions Part No.
Thickness (min.-max.) Dimension Quantities on page
mm
2
AWG w x h
(mm)
5mm 1.5 - 16 16-6 7.5 x 7.5 100 4 PDS01284
3 PDS01284-3
4 - 35 12-2 10.5 x 11 50 4 PDS01285
3 PDS01285-3
16 - 70 6-2/0 14 x 14 25 4 PDS01287
3 PDS01287-3
16 - 120 6-250 17 x 15 25 4 PDS01068
kcmil 3 PDS01068-3
10mm 1.5 - 16 16-6 7.5 x 7.5 100 4 PDS01289
3 PDS01289-3
4 - 35 12-2 10.5 x 11 50 4 PDS01290
3 PDS01290-3
16 - 120 6-250 17 x 15 25 4 PDS01203
kcmil 3 PDS01203-3
Conductors Terminal Busbars Part No.
to be used in. lbs. N m dimension (mm) Wx T (mm)
1.5 - 16 mm
2
(16-6 AWG), sol(r), s(r), 35 4 7.5x7.5 ... x 5 PDS01284
fl, fl + AE ... x 10 PDS01289
4 - 35 mm
2
(12-2 AWG), sol(r), s(r), fl, 53 6 10.5x11 ... x 5 PDS01285
fl + AE, fl. Cu 6 x 9 x 0.8 ... x 10 PDS01290
16 - 70mm
2
(6-2/0 AWG), s(r), fl, fl + AE, 89 10 14x14 ... x 5 PDS01287
2 x fl. Cu 6 x 9 x 0.8
16 - 120mm
2
(6 AWG -250 kcmil), s(r), fl, 133 15 17x15 ... x 5 PDS01068
fl + AE, fl. Cu 10 x 16 x 0.8 ... x 10 PDS01203
Tightening torque
DESCRIPTION:
Universal Conductor Terminals
For connecting conductors with universal conductor terminals
cross-sections 1.5-120mm
2
(16 AWG-250 kcmil) to busbars 5 or
10 mm thick. Installation is simplified by integral retaining
springs, open terminals and captive screws.
Refer to index for agency information.
Bussmann

40mm System - 200-360A

4 Orders must be in multiples of the package quantities.
4
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m
m
Refer to index for agency information.
Incoming Power Terminals
Part Number a (mm) b (mm) c (mm) d (mm) e (mm)
PDS01284 7.5 11.5 22.5 25 5
PDS01285 10.5 15.5 29 36 5
PDS01287 14.5 20.5 32 42 5
PDS01068 17 23.5 36 55 5
PDS01289 7.5 11.5 22.5 25 10
PDS01290 10.5 15.5 29 35 10
PDS01203 17 23.5 36 55 10
DIMENSIONS:
Bussmann

Component Adapters
40mm System - 200-360A
5
Orders must be in multiples of the package quantities.
APPLICATION:
Utilize Component Adapters to mount components to the BUSS

Bar System. Components can be mounted via DIN rail

provided with the adapter. Components typically mounted via an adapter:
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Fuseblocks Powers supplies
Motor contactors Control power transformers
Motor overload relays Disconnects
Motor starters Circuit Breakers
Control relays Manual Motor Protectors
Component adapters are compatible with all cross sections of Bussmann busbar. 40mm adapters and 60mm adapters are
not interchangeable. 40mm adapters can only be used with 40mm busbar supports. 60mm adapters can only be used with
60mm busbar supports. Removal of small tabs on each adapter phase connection is required when installing on 10mm thick
busbar.
DIN-Rail Component Adapters 25A, 32A, 63A, 80A
3-pole, 690V AC
Distance between busbar centers: 40mm
Can be fitted to all cross sections of busbar in the
40mm system.
For busbars (DIN 1759 / DIN 46433) with
corner radius of 0.25 to 1.0mm.
Combination base accommodates busbar 5 and
10 mm thick.
DIN EN 50022 plastic mounting rail.
Adapters are configured with 5mm pitch DIN-Rail
mounting.
Leads ultrasoundically welded:
25 A: 12 AWG 2.3 mm x 2.3 mm
25 A: terminals 0.754 mm
2
(1812 AWG),
Torque 13.317.7 inlb (1.52 Nm)
32 A: 10 AWG 2.9 mm x 2.9 mm
63 A: 8 AWG 3.2 mm x 3.6 mm
80 A: terminals 1.516 mm
2
(166 AWG),
Torque 35 inlb (4 Nm)
Main body:
Silicon-free, chlorine-free
UL Flammability: 94VO
Creepage resistance CTI 200
Mounting rails:
Silicon-free, chlorine-free
DESCRIPTION:
Refer to index for agency information.
Bussmann

40mm System - 200-360A

6 Orders must be in multiples of the package quantities.
4
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m
m
Refer to index for agency information.
Component Adapters
25 A adapter, 1 mounting rail 4 (12) 5/10 139 36 127/5" 4 7 PDS32158
25 A adapter, 1 mounting rail 4 (12) 5/10 139 45 127/5" 4 7 PDS32159
32 A adapter, 1 mounting rail 6 (10) 5/10 139 54 114/4.5" 4 7 PDS32437
63 A adapter, 1 mounting rail 10 (8) 5/10 139 54 114/4.5" 4 7 PDS32002
80 A, 1 mounting rail 5/10 139 54 4 7 PDS32003
terminals at top 16mm
2
(6 AWG), bottom 35 mm
2
(2 AWG)
25 A, 1 mountaining rail 5/10 139 45 4 7 PDS32221
connectable on both sides 5/10 139 13.5 4 8 PDS32931
1 mounting rail 5/10 139 54 4 7 PDS32279
for 139 mm long adapters, 5/10 80 54 2 8 PDS32065
connectable from below
Type mm
2
Busbar Adapter Adapter Lead Package Dimensions Part
(AWG) Thickness length width Length Quantities on page
(mm) (mm) (mm) (mm/in)
Short Component Adapter
with leads
Short Component Adapter
with terminals at top and additional incoming feed at bottom
Side Mounted Module
for adding width to an existing adapter.
Busbar Component Support
no electrical connection to Busbar
Neutral Adapter Module
with 4 mm
2
(12 AWG) terminals, without leads, with 1 mounting rail
Short Component Adapter
with terminals 4mm
2
(12 AWG), without leads
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Bussmann

Component Adapters
40mm System - 200-360A
7 Orders must be in multiples of the package quantities.
Adapter Accessories
Type Width Package Dimensions Part no.
(mm) Quantities on page
plastic mounting DIN rail 36 10 N/A PDS32923
45 10 N/A PDS32924
54 10 N/A PDS32901
connector wedge, two connector wedges are used to
mount two component adapters together 100 N/A PDS79475
PDS32158
PDS32159
PDS32279 (without leads)
PDS32437
PDS32002
PDS32003 PDS32221
DIMENSIONS (mm):
Refer to index for agency information.
Bussmann

40mm System - 200-360A

8 Orders must be in multiples of the package quantities.
4
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Refer to index for agency information.
Component Adapters
PDS32065
PDS32931
Bussmann

Busbar Supports
40mm System - 200-360A
9 Orders must be in multiples of the package quantities.
APPLICATION:
Busbar supports mount at both ends of the busbar. Additional supports may be needed to provide necessary bracing.
Bracing suggestions are shown below in the specifications. The busbar is then mounted to your panel via the busbar sup-
ports. The supports include an end-cover to provide isolation. Choose the support based on the number of poles in your
system.
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Silicon-free, chlorine-free
UL Flammability: 94VO
Creepage resistance CTI 200
Short Circuit Strength Diagram
for Busbar Systems 40-mm
Typical arrangements at busbar have been tested in recognized laboratories for short-circuit strength
40 mm System
3-, 4- and 5-pole for busbars 12x5mm and 12x10mm
with end cover, can also be used as center support
Screws connecting cover and base of busbar
support to be tightened to 35 inlbs (4 Nm)
DESCRIPTION:
50
40
30
20
10
0
G
G
Measured value (G) from type tests
Busbar support PDS01774 / PDS01775, PDS01915
40-mm system
200 300 400 500 600
Busbar support clearance (mm)
l
p
(
p
e
a
k
)

c
u
r
r
e
n
t

(
K
A
)
12x5, 10
Refer to index for agency information.
Bussmann

40mm System - 200-360A

10 Orders must be in multiples of the package quantities.
4
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m
Refer to index for agency information.
Busbar Supports
Package Dimensions
Busbar Type Quantities on page Part No.
12 x 5, 10 3-pole 10 10 PDS01774
12 x 5, 10 4-pole 10 10 PDS01775
12 x 5, 10 5-pole 10 10 PDS01915
PDS01774 (3-pole) PDS01915 (5-pole) PDS01775 (4-pole)
Busbar Support with End Cover
can also be used as center support
DIMENSIONS (mm):
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Bussmann

Covers and Accessories

40mm System - 200-360A
11 Orders must be in multiples of the package quantities.
APPLICATION:
Covers and accessories can provide protection in the 40mm system.
Terminal Cover Caps
Busbar Cover
one meter length
For fitting to 40mm systems, 3-pole.
Width(mm) Height(mm) Depth(mm)
54 200 55
84 200 55
Silicon-free, halogen-free
UL Flammability 94VO
Dimensions
Busbar Package Quantities on page Part No.
12 x 5 10 N/A PDS78392
12 x 10, 10 N/A PDS78393
Dimensions
Terminal on Package
Compartment page Quantities Part No.
w x h (mm)
for conductor terminals
up to 70 mm
2
* (2/0) 54 x 130 12 1 PDS01536
for conductor terminals
up to 70 mm
2
(2/0) 54 x 200 12 1 PDS01590
for conductor terminals
up to 120 mm
2
(250 kcmil) 84 x 200 12 10 PDS01413
* for fixing to busbar support PDS01774
Terminal Cover Caps
DESCRIPTION:
Refer to index for agency information.
Bussmann

40mm System - 200-360A

12 Orders must be in multiples of the package quantities.
4
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m
m
Refer to index for agency information.
Covers and Accessories
DIMENSIONS (mm):
PDS01536
a b c d
PDS01590
PDS01413
54 55 35 189
84 55 35 189
Part Number
Refer to index for agency information.
Bussmann

Standard Copper Busbar (DIN 46433)

60mm System - 200-1600A
13 Orders must be in multiples of the package quantities.
APPLICATION:
Busbar is the conductor for primary power in a system and provides the mechanical structure on which all components are
mounted. Busbar comes in a flat or I-shaped cross section.
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Busbars, to DIN 46433
Tin plated copper busbars make contact position preparation easy.
Flat busbars with components fitted have the following current carrying capacities at 35C ambient temperature and 65C
busbar temperature:
12x5(mm) 200 A 12x10(mm) 360 A
20x5(mm) 320 A 20x10(mm) 520 A
30x5(mm) 450 A 30x10(mm) 630 A
I-Section busbars 1250 A and1600 A
DESCRIPTION:
Current Capacity of Busbars
The higher current carrying capacities to DIN 43671
were obtained under operating conditions. The busbar
temperature is normally positively influenced by mounting com-
ponents on the busbar and by air circulation within the installa-
tion. If the ambient conditions change, a correction factor can be
derived from the diagram to the right.
It is possible to establish a correction factor k
2
, related to ambi-
ent temperature for flat busbars, in accordance with DIN 43671,
from the diagram to the right. This correction factor should be
taken into account when conditions change and loading is con-
tinuous.
Example: A 30 x 10 tin plated busbar can under normal condi-
tions be loaded with 630 A. With a loading of 800 A, for instance,
a correction factor k
2
of 1.3 is necessary. It follows from the dia-
gram that with this factor and 35C air temperature, the busbar
heats up to 85C. Therefore, under this condition, components
with a withstand of 85C or higher will need to be used.
Bussmann

60mm System - 200-1600A

14 Orders must be in multiples of the package quantities.
6
0

m
m
Refer to index for agency information.
Standard Copper Busbar (DIN 46433)
Flat Busbar
200A to 630AApplications, tin plated, other lengths on request
Flat Busbar Splice
for connecting identical cross-section busbar together without drilling. Different lengths are available to span different
gaps.
I Busbar
used in applications requiring more ampacity in a small place
Cross Section Length Rated Package Dimensions Part no.
Dimensions current Quantities on page
12 x 5 0.8 m 200 A 3 PDS01618-8M
1.6 m 3 15 PDS01618-16M
2.4 m 10 PDS01618-24M
20 x 5 0.8 m 320 A 3 PDS01620-8M
1.6 m 3 15 PDS01620-16M
2.4 m 10 PDS01620-24M
30 x 5 0.8 m 450 A 3 PDS01622-8M
1.6 m 3 15 PDS01622-16M
2.4 m 10 PDS01622-24M
12 x 10 0.8 m 360A 3 PDS01623-8M
1.6 m 3 15 PDS01623-16M
2.4 m 10 PDS01623-24M
20 x 10 0.8 m 520 A 3 PDS01624-8M
1.6 m 3 15 PDS01624-16M
2.4 m 5 PDS01624-24M
30 x 10 0.8 m 630 A 3 PDS01625-8M
1.6 m 3 15 PDS01625-16M
2.4 m 5 PDS01625-24M
Busbars Cross Length Spacing between Can be used Package Dimensions Part no.
Section Dimensions (mm) (mm) systems (mm)* up to Quantities on page
20 30 x 5 / 10 40 9 20 630 A 6 15 PDS01990
40 13 20 630 A 6 15 PDS01823
95 50 60 630 A 3 15 PDS01141
150 100 110 630 A 3 15 PDS01886
3 units required for a 3-pole connection,
use PDS01025 and PDS01026 for covering.
*Spacing between systems is the allowable distance between ends of busbar
Type Busbar Rated Package Quantities Dimensions Part no.
length (m) current on page
I section, tin plated 2.40 1250 A 1 15 PDS01609
2.40 1600 A 1 15 PDS01608
Busbar Splice
For connecting identical cross-section busbar without drilling
Current carrying Overall Permissible** Clamp-screw Torque Spacing* Part no.
capacity of length busbar inlb Nm between
terminals displacement (mm) systems(mm)
630 A 40 2 1xM12 266 30 13 20 PDS01823
630 A 40 2 2xM8 133 15 9 20 PDS01990
630 A 95 5 2xM10 177 20 50 60 PDS01141
630 A 150 5 2xM12 266 30 100110 PDS01886
* Spacing between systems is the allowable distance between ends of busbar
** Permissible busbar displacement is the maximum allowable mis-alignment of the busbars between systems.
Refer to index for agency information.
Bussmann

Standard Copper Busbar (DIN 46433)

60mm System - 200-1600A
15 Orders must be in multiples of the package quantities.
6
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PDS01609 PDS01608
PDS01990
PDS01823
PDS01141
PDS01886
PDS01618-8M
PDS01618-16M
PDS01618-24M
PDS01620-8M
PDS01620-16M
PDS01620-24M
PDS01622-8M
PDS01622-16M
PDS01622-24M
PDS01623-8M
PDS01623-16M
PDS01623-24M
PDS01624-8M
PDS01624-16M
PDS01624-24M
PDS01625-8M
PDS01625-16M
PDS01625-25M
40
40
95 36
150 85
a b
5 12
5 20
5 30
10 12
10 20
10 30
a (mm) b (mm)
a
b
+ .1 mm
.5 mm
+ .1 mm
.3 mm
.5 mmR
DIMENSIONS (mm):
Part No.
Part No.
Bussmann

60mm System - 200-1600A

16 Orders must be in multiples of the package quantities.
6
0

m
m
Refer to index for agency information.
Incoming Power Terminals
APPLICATION:
Incoming power terminals provide termination from the power input to the busbars. Terminals can also be utilized to
sub-feed to another busbar system in the same panel.
Universal Conductor Terminals
For connecting conductors with universal conductor terminal cross-sections 1.5120
mm
2
(16 AWG-250 kcmil) to busbars 5 or 10 mm thick. Installation is simplified by inte-
gral retaining springs, open terminals and captive screws.
Conductor size Tightening torque Terminal Busbars cross- Part No.
mm
2
AWG inlbs Nm dimension (mm)
section W x T (mm)
95 185 mm
2
Cu, Al 3/0-350 266 30 30x25 20 x 530x10 PDS01318
s(r), s(s), fl, fl + AE kcmil I section
150 300 mm
2
Cu, Al 300-600 266 30 32x25 20 x 530x10 PDS01760
s(r), s(s), fl, fl + AE kcmil I section
fl. Cu 5 x 24 x 1 266 30 30x25 20 x 530x10 PDS01319
up to 10 x 30 x 1 I section
fl. Cu 5 x 24 x 1 266 30 32x25 20 x 530x10 PDS01759
up to 10 x 32 x 1 I section
DESCRIPTION:
Brace Terminals
For connecting round conductors 95300 mm
2
(3/0-600 kcmil) and flexible copper
busbars. The jaw type terminals enable the busbar to be gripped completely and con-
ductors to be connected without drilling.
Conductor size Tightening torque Terminal Busbars cross- Part No.
mm
2
AWG inlbs Nm dimension (mm)
section W x T (mm)
1.5 16 mm
2
, sol(r), s(r), 16-6 35 4 7.5x7.5 x 5 PDS01284
fl, fl + AE x10 PDS01289
4 35 mm
2
, sol(r), s(r), fl, 12-2 53 6 10.5x11 x 5 PDS01285
fl + AE, fl. Cu 6 x 9 x 0.8 x10 PDS01290
16 70 mm
2
, s(r), fl, fl + AE, 6-2/0 89 10 14x14 x 5 PDS01287
2 x fl. Cu 6 x 9 x 0.8
16 120 mm
2
, s(r), fl, 6-250 133 15 17x15 x 5 PDS01068
fl + AE, fl. Cu 10 x 16 x 0.8 kcmil x10 PDS01203
I section
Refer to index for agency information.
6
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Bussmann

Incoming Power Terminals

60mm System - 200-1600A
17 Orders must be in multiples of the package quantities.
Flat Terminals for I Busbars
for connecting flat and flexible copper conductors to I busbar.
Current capacity Clampable flexible Cu Tightening torque Part no.
of terminals W x T inlbs Nm
1600 A 50 x 21 mm 354 40 PDS01906
1600 A 63 x 21 mm 266 30 PDS01907
2000 A* 63 x 36 mm 266 30 PDS01911
2500A* 80 x 36 mm 354 40 PDS01934
* Center feeding
Use spacers provided when two flexible busbars are connected in parallel.
The clip-on screw type terminal is used to connect,
without drilling, cables fitted with cable lugs to DIN
46234 and DIN 46235, on busbars 5 or 10 mm thick.
Screw Type Terminal
Connection Tightening torque Terminal Busbars Cross-section Part no.
inlbs Nm
dimension W x T (mm)
Cable lug, 35.4 4 M5 x 8 x 5 PDS01747
flexible copper x10 PDS01512
Cable lug, 88.7 10 M8x 8 x 5 PDS01748
flexible copper x10 PDS01514
I section
Cable lug, 133 15 M10x10 x 5 PDS01749
flexible copper x10 PDS01047
I section
Flat Terminals for Flat Busbars
For connecting solid and flexible conductors to the flat busbar (5 x 12-30mm and 10
x 12-30mm)
Bussmann

60mm System - 200-1600A

18 Orders must be in multiples of the package quantities.
6
0

m
m
Refer to index for agency information.
Incoming Power Terminals
Universal Conductor Terminal
individual terminals
Busbar Connection Terminal Package Dimensions Part No.
Cross (min.-max.) Dimension Quantities on
Section page
mm
2
AWG w x h
(mm)
5mm flat 1.5 - 16 16-6 7.5 x 7.5 100 21 PDS01284
busbar 3 PDS01284-3
4 - 35 12-2 10.5 x 11 50 21 PDS01285
3 PDS01285-3
16 - 70 6-2/0 14 x 14 25 21 PDS01287
3 PDS01287-3
16 - 120 6-250 17 x 15 25 21 PDS01068
kcmil 3 PDS01068-3
10mm flat 1.5 - 16 16-6 7.5 x 7.5 100 21 PDS01289
busbar 3 PDS01289-3
4 - 35 12-2 10.5 x 11 50 21 PDS01290
3 PDS01290-3
10mm flat 16 - 120 6-250 17 x 15 25 21 PDS01203
busbar kcmil 3 PDS01203-3
I section
Connecting Terminal Plates
For terminating all 3 poles in one section. Includes
terminal plate and covercap.
3-pole 690 V AC
60mm distance between busbar centers,
can be fitted to all busbars in the 60mm system,
cover cap included
Terminal plate:
Silicon-free, chlorine-free
UL Flammability: 94V0
Creepage resistance CTI 200
Cover cap:
Silicon-free, halogen-free up to 84
mm wide
Silicon-free, chlorine-free
UL Flammability: 94V0
Conductor size Tightening torque Terminal Busbars cross- Part No.
mm
2
AWG inlbs Nm dimension (mm)
section W x T (mm)
35 120 mm
2
, s(r), fl, 2-250 133 15 17x15 x 510 PDS01412
fl + AE, fl. Cu 10 x 16 x 0.8 kcmil I section
95 185 mm
2
, Cu, Al, 3/0-350 266 30 30x25 20 x 530x10 PDS01199
s(r), s(s), fl + AE I section
150 300 mm
2
, Cu, Al, 300-600 266 30 32x25 20 x 530x10 PDS01754
s(r), s(s), fl + AE I section
fl. Cu 5 x 24 x 1 266 30 32x25 20 x 530x10 PDS01753
up to 10 x 32 x 1 I section
Refer to index for agency information.
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Bussmann

Incoming Power Terminals

60mm System - 200-1600A
19 Orders must be in multiples of the package quantities.
Screw Type Terminal
clip-on, for use in terminating cables with ring lugs that meet DIN 46234
Type Can be used Package Dimensions Part no.
up to Quantities on page
undrilled flat busbars, M 5 x 8 360 A 25 21 PDS01747
5 mm thick
M 8 x 8 490 A 20 21 PDS01748
M 10 x 10 630 A 6 21 PDS01749
undrilled flat busbars, 10 mm thick M 5 x 8 360 A 25 21 PDS01512
undrilled flat busbars, 10 mm thick and M 8 x 8 490 A 20 21 PDS01514
I section
M 10 x 10 630 A 6 21 PDS01047
Flat Terminals for Flat Busbar
for use in connecting busbar and flexible flat conductors to the flat busbar
Maximum Conductor Busbar Terminal Tightening torque Package Dimensions Part no.
width (mm) width (mm) max. height (mm) inlbs Nm Quantities on page
25 12 20 53 6 6 21 PDS01205
25 20 20 53 6 10 21 PDS01996
30 20 20 53 6 10 21 PDS01997
30 30 20 53 6 10 21 PDS01586
35 30 20 53 6 10 21 PDS01587
40 20 20 53 6 6 21 PDS01206
Connection cross-section Terminal Can be used Package Dimensions Part no.
W x T (mm) up to Quantities on page
500 750 mm
2
51 x 21 1600 A 3 21 PDS01906
600 900 mm
2
64 x 21 1600 A 3 21 PDS01907
600 1200 mm
2
64 x 36 2000 A 3 21 PDS01911
800 1600 mm
2
81 x 36 2500A 3 21 PDS01934
for connection of flat busbars and flexible copper busbars
Flat Terminals for I Busbar
for use in connecting flat busbar and flexible flat conductors to the I bar
Brace Terminals
With clamping action to help stabilize mounting on the busbar. The jaw type terminals enable the busbar to be gripped
completely and conductors to be connected without drilling
Busbars Package Dimensions Part no.
Quantities on page
20 x 5 30 x 10, for flat busbars up to 30 x 20 6 22 PDS01319
I section
Cu & Al 95 185 mm
2
(3/0-350 kcmil), s(r), s(s), fl, fl + AE 6 22 PDS01318
for flat busbars up to 32 x 20* Cu & Al 3 22 PDS01759
150 300 mm
2
(300-600 kcmil), s(r), s(s), fl, fl + AE 3 22 PDS01760
* for flat busbar 32 x 20 mm, 6mm minimum
Bussmann

60mm System - 200-1600A

20 Orders must be in multiples of the package quantities.
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Incoming Power Terminals
Busbar Connection
terminals are used to connect conductors along busbar length with a wedge clamp.
Busbars Connection Terminal Tightening torque Package Dimensions Part no.
(mm) mm
2
min. - max AWG w x h (mm) inlbs Nm Quantities on page
15 x 5 70 150 2/0300 kcmil 18 x 4 18 53 6 3 21 PDS01200
20 x 5 10 120 240 250500 kcmil 21 x 4 20 71 8 3 21 PDS01201
25 x 5 150 300 300600 kcmil 25 x 5 20 71 8 3 21 PDS01202
Flat Flexible Conductor Cable
plain copper, insulated, 2m long
Dimension (mm) Rated current Cross section Package Dimensions Part no.
Temperature at 50 K mm
2
Quantities on page
6 x 9 x 0.8 245 A 43.2 1 N/A PDS01194
10 x 15.5 x 0.8 455 A 124 1 N/A PDS01583
10 x 32 x 1 1040 A 320 1 N/A PDS01613
Connecting Terminal Plate
for terminating all 3 poles in one section, part number includes the terminal cover
Conductor size w x h Tightening torque Package Dimensions Part no.
(mm) inlbs Nm Quantities on page
35 120 mm
2
, (2 AWG 250 kcmil)
s(r), fl, AE, fl. Cu to 10 x 16 x 0.8 84 x 200 133 15 1 22 PDS01412
Cu & Al 95 185 mm
2
(3/0-350 kcmil), s(r), s(s), AE 135 x 200 266 30 1 22 PDS01199
Cu & Al 150 300 mm
2
(300-600 kcmil), s(r), s(s), AE 135 x 200 266 30 1 22 PDS01754
for flat busbars up to 32 x 20* 135 x 200 266 30 1 22 PDS01753
* for flat busbar 32 x 20 mm, 6mm minimum
Refer to index for agency information.
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Bussmann

Incoming Power Terminals

60mm System - 200-1600A
21 Orders must be in multiples of the package quantities.
PDS01200
PDS01201
PDS01202
824 70150 2/0300 kcmil 18
1026 120240 250500 kcmil 21
1026 150300 300600 kcmil 25
Conductor Size
a + b mm
2
AWG c
a b c d
PDS01906
PDS01907
PDS01911
PDS01934
105 82 51 21
105 94 63 21
120 94 63 36
120 112 81 36
a b h c d
PDS01205
PDS01996
PDS01997
PDS01206
PDS01586
PDS01587
12 25 20 38 45
20 25 20 40 45
20 30 20 40 50
20 40 30 40 60
30 30 20 50 50
30 35 20 50 55
PDS01047
PDS01749
PDS01514
PDS01748
PDS01512
PDS01747
42 38 37 47 23.5 15 27.5 55 10
42 38 37 47 23.5 15 27.5 55 5
32 29.5 29 36 20.5 12 24 42 10
32 29.5 29 36 20.5 12 24 42 5
24 17.5 19.5 24.5 11.5 9 23 30 10
24 17.5 19.5 24.5 11.5 9 23 30 5
a b c d e f g max. h l
DIMENSIONS (mm):
a b c d e
PDS01284
PDS01285
PDS01287
PDS01068
PDS01289
PDS01290
PDS01203
7.5 11.5 22.5 25 5
10.5 15.5 29 36 5
14.5 20.5 32 42 5
17 23.5 36 55 5
7.5 11.5 22.5 25 10
10.5 15.5 29 35 10
17 23.5 36 55 10
Part No.
Part No.
Part No.
Part No.
Part No.
Bussmann

60mm System - 200-1600A

22 Orders must be in multiples of the package quantities.
6
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Refer to index for agency information.
Incoming Power Terminals
PDS01199
PDS01753
PDS01754
PDS01759 PDS01318 PDS01319 PDS01760
PDS01412
Refer to index for agency information.
Bussmann

Component Adapters
60mm System - 200-1600A
23 Orders must be in multiples of the package quantities.
APPLICATION:
Utilize Component Adapters to mount components to the Buss

Bar System. Components can be mounted via 35mm DIN

rail provided with the adapter. Components typically mounted via an adapter:
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Fuseblocks Powers supplies
Motor contactors Control power transformers
Motor overload relays Disconnects
Motor starters Circuit Breakers
Control relays Manual Motor Protectors
Component Adapters 25A, 32A, 63A, 80A
3-pole, 690V AC
Distance between busbar centers: 60mm
Can be fitted to all busbars in the 60mm system.
For busbars (DIN 1759 / DIN 46433) with
corner radius of 0.25 to 1.0.
Combination base accommodates busbar 5 and 10mm
thick
DIN EN 50022 plastic DIN rail mounting.
Adapters are configured with 5mm pitch DIN-Rail
mounting
Leads ultrasoundically welded:
25 A: 12 AWG 2.3 mm x 2.3 mm
25 A: terminals 0.754 mm
2
(1812 AWG),
Torque 13.317.7 inlb (1.52 Nm)
32 A: 10 AWG 2.9 mm x 2.9 mm
63 A: 8 AWG 3.2 mm x 3.6 mm
80 A: terminals 1.516 mm
2
(166 AWG),
Torque 35 inlb (4 Nm)
Main body:
Silicon-free, chlorine-free
UL Flammability: 94VO
Creepage resistance CTI 200
Mounting rails:
Silicon-free, chlorine-free
DESCRIPTION:
Components adapters are compatible with all cross sections of Bussmann busbar. 60mm adapters and 40mm adapters
are not interchangeable. 60mm adpters can only be used with 60mm busbar supports. 40mm adapters can only be used
with 40mm busbar supports. Removal of small tabs on each phase connection is required when installing on 10mm thick
busbar.
Bussmann

60mm System - 200-1600A

24 Orders must be in multiples of the package quantities.
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Component Adapters
Main body:
Silicon-free, chlorine-free
UL Flammability: 94VO
Creepage resistance CTI 200
For sharp and round edged busbars
(DIN 1759 / DIN 46433).
Parameter Adapter 100 A Universal adapter 200 A Universal adapter 250 A
Type 3-pole, 400 V 3-pole, 690 V 3-pole, 690 V
Busbar system 60 mm 60 mm 60 mm
Busbar contacting Brace terminals (jaw) Brace terminals (jaw) Brace terminals (jaw)
Torque 7189 inlb (810 Nm) Torque 7189 inlb (810 Nm) Torque 106 inlb (12 Nm)
Connection of switchgear top top or bottom top or bottom
busbars 30 mm
2
box terminals box terminals
Torque 71 inlb (8 Nm) Torque 89 inlb (10 Nm)
direct connection 670 mm
2
(10 AWG2/0) s(r), fl 35120 mm
2
(2 AWG250 kcmil)
Siemens S3 (3RV1) 625 mm
2
(10 AWG4 AWG) sol(r), s(r), fl, fl + AE,
fl + AE, fl. Cu 10 x 16 x 0.8 fl. Cu 10 x 16 x 0.8
Universal busbar Adapters 200A/250A,
Special Adapters 100A, Component Adapters 200A
Universal Component Adapter 630A
3-pole, 690 V AC
For mounting on 60mm system
Can be fitted to 12, 20, 30 x 10 mm busbars.
Screw-free contacting to busbars.
Easy mounting on busbar systems.
Conversion from bottom to top outgoing contact by
changing connection straps and covers.
Conductor terminals:
screw M12, Torque 310354 inlb (3540 Nm)
clamp via connection straps:
flexible copper busbars 25 x 14 mm,
Torque 5362 inlb (67 Nm.)
Main body:
Silicon-free, chlorine-free
UL Flammability: 94VO
Creepage resistance CTI 200
Adapter plate:
Silicon-free, chlorine-free
UL Flammability: 94VO
Covers:
Silicon-free, chlorine-free
UL Flammability: 94VO
Refer to index for agency information.
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Bussmann

Component Adapters
60mm System - 200-1600A
25 Orders must be in multiples of the package quantities.
25 amp Adapters
with 4 mm
2
(12 AWG) leads
Type Adapter Adapter Lead Package Dimensions Part no.
length (mm) width (mm) length (mm/in.) Quantities on page
1 mounting rail 182 36 127/5" 4 29 PDS32080
2 mounting rails 182 36 127/5" 4 29 PDS32081
1 mounting rail 182 45 127/5" 4 29 PDS32060
2 mounting rails 182 45 127/5" 4 29 PDS32061
25 amp Adapters
without leads, with terminals 0.75-4mm
2
(12-18 AWG)
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
1 mounting rail 182 36 4 29 PDS32224
1 mounting rail 182 45 4 29 PDS32250
2 mounting rails 182 45 4 29 PDS32225
Type Adapter Adapter Lead Package Dimensions Part no.
length (mm) width (mm) length (mm/in.) Quantities on page
1 mounting rail 182 54 114/4.5" 4 29 PDS32294
2 mounting rails, lower one moveable 182 54 114/4.5" 4 29 PDS32254
1 mounting rail 182 63 114/4.5" 4 29 PDS32479
1 mounting rail 182 72 114/4.5" 4 29 PDS32447
2 mounting rails 182 72 114/4.5" 4 29 PDS32480
2 mounting rails 182 81 114/4.5" 4 29 PDS32563
2 mounting rails 182 108 114/4.5" 4 29 PDS32605
32 amp Adapters
with 6mm
2
(10 AWG) leads
Type Adapter Adapter Lead Package Dimensions Part no.
length (mm) width (mm) length (mm/in.) Quantities on page
for Integral 18, 32 182 67.5 114/4.5" 1 32 PDS32213
for Integral 18, 32 W 182 135 114/4.5" 1 32 PDS32321
for PKZ 2 182 81 114/4.5" 4 29 PDS32563
32 amp Adapters for specific components
with 6mm
2
(10 AWG) leads
Bussmann

60mm System - 200-1600A

26 Orders must be in multiples of the package quantities.
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Component Adapters
Type Adapter Adapter Lead Package Dimensions Part no.
length (mm) width (mm) length (mm/in.) Quantities on page
1 mounting rail 182 54 114/4.5" 4 30 PDS32011
2 mounting rails, lower one moveable 182 54 114/4.5" 4 30 PDS32255
1 mounting rail 182 63 114/4.5" 4 30 PDS32607
1 mounting rail 182 72 114/4.5" 4 30 PDS32608
2 mounting rails 182 81 114/4.5" 4 30 PDS32609
2 mounting rails 182 108 114/4.5" 4 30 PDS32606
63 amp Adapters
with 10mm
2
(8 AWG) leads
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
1 mounting rail 182 54 4 30 PDS32153
2 mounting rails 182 54 4 30 PDS32155
1 mounting rail 182 63 4 30 PDS32611
1 mounting rail 182 72 4 30 PDS32612
2 mounting rails 182 81 4 30 PDS32610
2 mounting rails 182 108 4 30 PDS32613
1 mounting rail 35 x 15 182 72 1 30 PDS32233
80 amp Adapters
without leads, with terminals 1.5-16 mm
2
(16-6 AWG)
Type Adapter Adapter Lead Package Dimensions Part no.
length (mm) width (mm) length (mm/in.) Quantities on page
for Siemens S2 (3RV1) 242 55 140/5.5" 1 30 PDS32227
for Integral 63 242 108 184/7.25" 1 32 PDS32329
for PKZ 2 182 72 114/4.5" 4 32 PDS32561
182 81 114/4.5" 4 32 PDS32562
for Siemens 3VF1 182 72 114/4.5" 1 N/A PDS32086
63 amp Adapters for specific components
with 10mm
2
(8 AWG) leads
Refer to index for agency information.
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Bussmann

Component Adapters
60mm System - 200-1600A
27 Orders must be in multiples of the package quantities.
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
terminals top 222 108 1 31 PDS32214
terminals bottom 222 108 1 31 PDS32215
Slide nut M4; see below for other slide nuts.
200 amp Universal Adapter without leads
for bolt-on components, no DIN rail included; with clamp-type terminal 6-70mm
2
(10 AWG-2/0)
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
terminals top 320 110 1 31 PDS32168
terminals bottom 320 110 1 31 PDS32216
Slide nut M4; see below for other slide nuts.
250 amp Universal Adapter without leads
for bolt-on components, no DIN rail included; with clamp-type terminal 35-120mm
2
(2 AWG-250 kcmil)
Type Package Dimensions Part no.
Quantities on page
slide nut M5 for PDS32214, PDS32215, PDS32168 and PDS32216 4 N/A PDS32937
slide nut M6 for PDS32214, PDS32215, PDS32168 and PDS32216 4 N/A PDS32938
Slide Nuts
for Universal Adapters
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
terminals top or bottom 320 250 1 31 PDS32262
Slide nut M6
Adapter for mounting onto busbar 20-30 x 10 and I busbar
630 amp Universal Adapter without leads
for bolt-on components, no DIN rail included; terminal M12/240mm
2
(500 kcmil) or flat busbar up to 14 x 25mm.
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
connectable on both sides 182 13.5 4 31 PDS32932
Side Mounted Module without leads
for adding width to an existing adapter
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
connectable both sides 242 18 4 31 PDS32007
Neutral Phase Module without leads
mounts on four poles, provides electrical terminals from the fourth pole only; with terminals 16mm
2
(6 AWG), top and
bottom
Bussmann

60mm System - 200-1600A

28 Orders must be in multiples of the package quantities.
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Component Adapters
Type Adapter Adapter Package Dimensions Part no.
length (mm) width (mm) Quantities on page
1 mounting rail 182 36 4 32 PDS32082
1 mounting rail 182 45 4 32 PDS32083
1 mounting rail 182 54 4 32 PDS32523
2 mounting rails 182 54 4 32 PDS32524
1 mounting rail 182 63 4 32 PDS32275
1 mounting rail 182 72 4 32 PDS32273
2 mounting rails 182 72 4 32 PDS32274
1 mounting rail 182 81 4 32 PDS32276
Adapter without contacts
for use in mounting components with no electrical contact with the busbar
Type width Package Dimensions Part no.
(mm) Quantities on page
plastic mounting DIN-rail 36 10 N/A PDS32923
45 10 N/A PDS32924
54 10 N/A PDS32901
63 10 N/A PDS32902
72 10 N/A PDS32903
81 10 N/A PDS32904
90 10 N/A PDS32939
108 10 N/A PDS32920
Metal mounting DIN-rail 35 x 7.5 54 10 N/A PDS30930
72 10 N/A PDS30807
Metal mounting DIN-rail 35 x 15 72 10 N/A PDS32905
Type Package Dimensions Part no.
Quantities on page
connector wedge, two connector wedges are used to mount two
component adapters together 100 N/A PDS79475
Spare DINrail
includes 2 mounting screws per DIN-rail.
Bowtie connector
for mounting two component adapters together.
Type Package Dimensions Part no.
Quantities on page
Mounting screw (also used for movable rails). 100 N/A PDS32943
Mounting screw
for mounting DIN-rail to adapters
Refer to index for agency information.
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Bussmann

Component Adapters
60mm System - 200-1600A
29 Orders must be in multiples of the package quantities.
PDS32254
PDS32294 (1 DIN Rail)
PDS32479 PDS32447
PDS32480 (2 DIN Rails)
PDS32563 (w/leads)
PDS32605
PDS32224 PDS32225 (2 DIN Rails)
PDS32250
PDS32080 (1 DIN Rail)
PDS32081
PDS32060 (1 DIN Rail)
PDS32061
DIMENSIONS (mm):
Bussmann

60mm System - 200-1600A

30 Orders must be in multiples of the package quantities.
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Component Adapters
PDS32011 (1 DIN Rail)
PDS32153 (1 DIN Rail, No Leads)
PDS32155 (No Leads)
PDS32255
PDS32607 (1 DIN Rail)
PDS32611 (1 DIN Rail,
No Leads)
PDS32608
PDS32612 (No Leads)
PDS32609 (w/leads)
PDS32610
PDS32233
PDS32227
PDS32613 (No Leads)
PDS32606
Refer to index for agency information.
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Bussmann

Component Adapters
60mm System - 200-1600A
31 Orders must be in multiples of the package quantities.
PDS32214 PDS32215 PDS32168
PDS32216
PDS32932
PDS32262 PDS32007
Bussmann

60mm System - 200-1600A

32 Orders must be in multiples of the package quantities.
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Component Adapters
PDS32082 (1 DIN Rail
No Leads)
PDS32083 (1 DIN Rail No
Leads)
PDS32523 (1 DIN Rail No Leads)
PDS32524 (No Leads)
PDS32275 (1 DIN Rail No Leads) PDS32273 (No Leads)
PDS32274 (2 DIN Rail No Leads)
PDS32561 (2 DIN)
PDS32276 (1 DIN Rail No Leads)
PDS32562 (w/leads)
PDS32213 PDS32321 PDS32329
Refer to index for agency information.
Bussmann

Busbar Supports
60mm System - 200-1600A
33 Orders must be in multiples of the package quantities.
APPLICATION:
Busbar supports mount at both ends of the busbar. Additional supports may be needed to provide necessary bracing.
Bracing suggestions are shown below in the specifications. The busbar is then mounted to a panel via the busbar sup-
ports. Supports mounted on the end of the busbar require separate end covers.
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Silicon-free, chlorine-free
UL Flammability: 94VO
Creepage resistance CTI 200
1-pole for busbars 12x5 30x10
3-pole for busbars 12x5 30x10
4-pole for busbars 12x5 30x10
1- and 3-pole for I-section busbar
Screws connecting support cover and base to be
tightened to 35 in lbs (4 Nm).
DESCRIPTION:
90
80
70
60
50
40
30
G
I 1600A
I 1250A
70
60
50
40
30
20
G
G
Short Circuit Strength Diagrams
for Busbar Systems 60mm
Typical arrangements of busbar have been tested in recognized laboratories for short-circuit strength.
Measured value (G) from type tests, ( ) extrapolated value
Busbar support no. PDS01347 / PDS01348
60mm system 1600A
300 500 700 900 1100
Busbar support clearance (mm)
l
p
(
p
e
a
k
)

c
u
r
r
e
n
t

(
K
A
)
Busbar support no. PDS01495 / PDS01500
60mm system
200 300 400 500 600
Busbar support clearance (mm)
l
p
(
p
e
a
k
)

c
u
r
r
e
n
t

(
K
A
)
30x5
12, 20x10
12, 20x5
30x10
G
G
G
G
G
G
G
Bussmann

60mm System - 200-1600A

34 Orders must be in multiples of the package quantities.
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Busbar Supports
Flat Busbar Support
compatible for busbar 12, 20, 30 x 5-10
Type Package Dimensions Part no.
Quantities on page
3-pole with screw holes inside 10 35 PDS01495
3-pole with additional screw holes outside 10 35 PDS01500
4-pole with screw holes inside 10 35 PDS01485
Neutral Phase Busbar Support
for mounting individually and use in mounting the neutral busbar by attaching to PDS01500, support shown above
Busbar width (mm) Busbar thickness (mm) Package Dimensions Part no.
Quantities on page
12, 20, 30 5 10 10 35 PDS01489
120
110
100
90
80
70
G
400 500 600 700 800
Busbar support clearance (mm)
l
p
k

s
u
r
g
e

c
u
r
r
e
n
t

(
K
A
)
3- and
4-pole
Center feed unit
Current flow through entire busbar length
Flat Busbar Terminal Support, 3-pole
for flat busbars, with built-in terminals that accept 1.516 mm
2
(166 AWG) conductor
Busbar width Busbar thickness Package Dimensions Part no.
Quantities on page
12, 20, 30 (mm) 5 10 (mm) 10 35 PDS01484
End Cover for Flat Busbar Support
For use in covering the end of the busbar and providing a finger safe installation. If you intend on using back and front
covers for a system, choose the End Cover in the section entitled Covers and Accessories.
Type Package Dimensions Part no.
Quantities on page
for PDS01495, PDS01500 and PDS01484 10 35 PDS01573
for PDS01485 5 pair 35 PDS01574-LR
Refer to index for agency information.
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Bussmann

Busbar Supports
60mm System - 200-1600A
35 Orders must be in multiples of the package quantities.
PDS01495
PDS01485
PDS01500
PDS01574-LR
PDS01573 PDS01489
PDS01484
I Busbar Support
Type Package Dimensions Part no.
Quantities on page
1-pole, without end cover, suitable as center support 10 35 PDS01876
3-pole, with end cover, one right- and one left-hand busbar support 2 pieces 35 PDS01348-LR
= 1 pair
3-pole, without end cover, suitable as center support 2 35 PDS01347
DIMENSIONS (mm):
PDS01348-LR
PDS01347 PDS01876
Bussmann

60mm System - 200-1600A

36 Orders must be in multiples of the package quantities.
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Covers and Accessories
APPLICATION:
Covers and accessories can improve the look and provide guarding in the 60mm system.
For covering on all 6 sides, select the components in this section.
For covering on 5 sides only (top, bottom, front, left, right), see the next catalog section.
DESCRIPTION:
Select the following to specify guarding on all sides:
Back Cover provides covering on the back, top and bottom of the busbars. There are 2 widths: 230 and 290mm.
Edge Section provides the mounting between the top and bottom of the Back Cover and the Front Cover. Select one
Top and one Bottom Section.
Edge Section Support provides a mount for the Edge Sections and mounts on the Busbar Support.
End Cover provides covering for the busbar ends and mounts on the Edge Section Support.
Front Cover is used to cover unused busbars, and mounts to Front Cover Mounts that snap onto busbar.
System Shrouding Up To 630A
3- and 4-pole shrouding arrangement for the 60mm
system provides covering and offers additional insu-
lation between busbar system and mounting panel.
Ventilation slots in the sides allow heat dissipation.
By using a 3-pole system in the 290mm wide back
cover system shrouding can be used simultaneously
as a cable tray for the incoming and outgoing leads.
Materials silicon-free
System shrouding:
UL Flammability: 94VO
System Shrouding 1600A
Compartment sections and reserve section covers
provide guarding on five sides against direct acciden-
tal contact on 60mm busbar systems. The slotted
cover sections provide both heat dissipation and
shock protection when applied properly.
Materials silicon-free
System shrouding:
UL Flammability: 94VO
Refer to index for agency information.
Bussmann

Covers and Accessories

60mm System - 200-1600A
37 Orders must be in multiples of the package quantities.
6
0

m
m
Terminal Cover Caps
for fitting to 60mm systems, 3-pole
Width (mm) Height (mm) Depth (mm)
54 200 55
84 200 55
for fitting to 60mm systems, 3-pole
on busbars 20, 30 x 5/10, I section
Width (mm) Height (mm) Depth (mm)
135 200 90
Silicon-free, halogen-free for widths up to 84mm
Silicon-free, chlorine-free for widths > 84mm
UL Flammability: 94VO
Back Cover
Dimension Application Package Dimensions Part no.
w x l (mm) Quantities on page
230 x 1100 3-pole 2 39 PDS01009
230 x 700 2 39 PDS01010
290 x 2400 3-pole with cable duct or 4-pole 1 39 PDS01046
290 x 1100 2 39 PDS01011
290 x 700 2 39 PDS01012
Edge Section
choose a top and a bottom, mounts on Edge Section Support PDS01017
Dimension Type Application Package Dimensions Part no.
w x d x l (mm) Quantities on page
17 x 36 x 2400 for all back covers 1 39 PDS01048
17 x 36 x 1100 top or bottom for 230 mm back cover 10 39 PDS01037
17 x 36 x 700 top for 290mm back cover 10 39 PDS01038
77 x 36 x 2400 for wide back covers bottom for 290mm 1 39 PDS01053
77 x 36 x 1100 back cover 2 39 PDS01043
77 x 36 x 700 2 39 PDS01044
Edge Section Support
for use with Edge Section
Type Package Dimensions Part no.
Quantities on page
mounts on PDS01495, PDS01485 and PDS01500 4 39 PDS01017
Bussmann

60mm System - 200-1600A

38 Orders must be in multiples of the package quantities.
6
0

m
m
Refer to index for agency information.
Covers and Accessories
End Cover
to cover ends of busbar, choose a pair (one for each end)
Type Dimension Package Dimensions Part no.
(mm) Quantities on page
for combination PDS01017 with PDS01495, PDS01500 230 4 39 PDS01019
for combination PDS01017 with PDS01495, PDS01485 290 4 pieces 39 PDS01020-LR
or PDS1500, come as a pair with a right side and left side = 2 pairs
Front Cover
Type Package Dimensions Part no.
Quantities on page
1100 mm long, can only be used with mount PDS01026 2 39 PDS01025
Front Cover Mount
Busbar Cover
one meter lengths that snap onto busbar
Type Package Dimensions Part no.
Quantities on page
12 30 x 5 10 N/A PDS78392
12 30 x 10, I section 10 N/A PDS78393
Type Package Dimensions Part no.
Quantities on page
for reserve section cover PDS01025 10 39 PDS01026
can be used for 12 30 x 5 / 10, I section
Terminal Cover Caps
Type For busbar Package Dimensions Part no.
w x h x d (mm) Quantities on page
54 x 200 x 55 12 30 x 5/10, I section 1 39 PDS01590
84 x 200 x 55 12 30 x 5/10, I section 10 39 PDS01413
135 x 200 x 90 20 30 x 5/10, I section 1 39 PDS01756
Refer to index for agency information.
6
0

m
m
Bussmann

Covers and Accessories

60mm System - 200-1600A
39 Orders must be in multiples of the package quantities.
PDS01017 PDS01009
PDS01010
PDS01011
PDS01012
PDS01046
PDS01025
PDS01026
Part No. a b c d
PDS01413 84 55 35 189
PDS01590 54 55 35 189
PDS01037
PDS01038
PDS01043
PDS01044
PDS01048
PDS01053
PDS01019 PDS01020-LR
3-pole system with cable duct or
4-pole system with covering on all sides
(290mm wide back cover)
3-pole system with covering on all sides
(230mm wide back cover)
DIMENSIONS (mm):
Part No. a
PDS01756 135
Bussmann

60mm System - 200-1600A

40 Orders must be in multiples of the package quantities.
6
0

m
m
Refer to index for agency information.
Covers and Accessories
Select the following for guarding on five sides (top, bottom, front, left and right):
Top/Bottom Covers, one for the top and one for the bottom. Choose closed or slotted style. These mount on the
Edge Section Support.
Edge Section Support provides a mount for the Top/Bottom Covers. Mounts on the Busbar Support.
End Cover provides covering for the busbar ends. End covers mount on the Edge Section Support.
Front Cover is used to cover unused busbars, and mounts to Front Cover Mounts that snap onto busbar.
APPLICATION:
Covers and accessories can improve the look and provide guarding in the 60mm system.
For covering of 5 sides (top, bottom, front, left, right) of the busbar system select the components in this section.
For covering on all sides of the busbar system refer to the previous catalog section.
DESCRIPTION:
Terminal Cover Caps
for fitting to 60mm systems, 3-pole
Width (mm) Height (mm) Depth (mm)
54 200 55
84 200 55
for fitting to 60mm systems, 3-pole
on busbars 20, 30 x 5/10, I section
Width (mm) Height (mm) Depth (mm)
135 200 90
Silicon-free, halogen-free for widths up to 84mm
Silicon-free, chlorine-free for widths > 84mm
UL Flammability: 94VO
System Shrouding Up To 630A
3- and 4-pole shrouding arrangement for the 60mm
system provides covering and offers additional insu-
lation. Ventilation slots in the sides allow heat
dissipation.
Materials silicon-free
System shrouding: Flammability: 94VO
System Shrouding 1600A
Compartment sections and reserve section covers
provide guarding on five sides against direct acci-
dental contact on 60mm busbar systems. The slot-
ted sections provide both heat dissipation and shock
protection when applied properly.
Materials silicon-free
System shrouding: UL Flammability: 94VO
Refer to index for agency information.
6
0

m
m
Bussmann

Covers and Accessories

60mm System - 200-1600A
41 Orders must be in multiples of the package quantities.
Busbar Cover
one meter lengths that snap onto busbar
Type Package Dimensions Part no.
Quantities on page
12 30 x 5 10 N/A PDS78392
12 30 x 10, I section 10 N/A PDS78393
Front Cover
Type Package Dimensions Part no.
Quantities on page on page
1100 mm long, can only be used with mount PDS01026 2 42 PDS01025
Front Cover Mount
Type Package Dimensions Part no.
Quantities on page on page
for reserve section cover PDS01025 10 42 PDS01026
can be used for 12 30 x 5 / 10, I section
End Cover
to cover ends of busbar, choose a pair (one for each end)
Type Dimension Package Dimensions Part no.
Quantities on page on page
for combination PDS01017 with PDS01495, PDS01500 230 4 42 PDS01019
Top/Bottom Covers
mounts on Edge Section Support, PDS01017
Dimension Type Application Package Dimensions Part no.
w x d x l Quantities on page on page
17 x 86 x 1100 closed top or bottom for systems 4 42 PDS01039
17 x 86 x 700 without bottom cover 4 42 PDS01040
17 x 86 x 1100 slotted top or bottom for systems 4 42 PDS01041
17 x 86 x 700 without bottom cover 4 42 PDS01042
Edge Section Support
for use with Top/Bottom Covers.
Type Package Dimensions Part no.
Quantities on page on page
mounts on PDS01495, PDS01485, and PDS01500 4 42 PDS01017
Terminal Cover Caps
Type For busbar Package Dimensions Part no.
w x h x d (mm) Quantities on page
54 x 200 x 55 12 30 x 5/10, I section 1 42 PDS01590
84 x 200 x 55 12 30 x 5/10, I section 10 42 PDS01413
135 x 200 x 90 20 30 x 5/10, I section 1 42 PDS01756
Bussmann

60mm System - 200-1600A

42 Orders must be in multiples of the package quantities.
6
0

m
m
Refer to index for agency information.
Covers and Accessories
PDS01019
PDS01017
PDS01039
PDS01040
PDS01041
PDS01042
3-pole system with covering on 5 sides
PDS01025
PDS01026
DIMENSIONS (mm):
Part No. a
PDS01756 135
Part No. a b c d
PDS01413 84 55 35 189
PDS01590 54 55 35 189
Recommended 60 mm Adapters for
Bussmann Fuseblocks and Holders
BC6032* PDS32254 Also requires (2) DRA-1 or (2) DRA-2 DIN
rail adapters mounted onto the fuseblock
BC6033* PDS32479 Also requires (2) DRA-1 or (2) DRA-2 DIN
rail adapters mounted onto the fuseblock
BM6032* PDS32254 Also requires (2) DRA-1 or (2) DRA-2 DIN
rail adapters mounted onto the fuseblock
BM6033* PDS32479 Also requires (2) DRA-1 or (2) DRA-2 DIN
rail adapters mounted onto the fuseblock
BCCM6033* PDS32479 Also requires (2) DRA-1 or (2) DRA-2 DIN
rail adapters mounted onto the fuseblock
CHCC3 and CHCC3I PDS32254
CHM3 and CHM3I PDS32254
CH103 and CH103I PDS32254
CH143G PDS32609
OPM-1038* PDS32254
OPM-CC PDS32254
(3)TCFH30 PDS32479
(3)TCFH60 PDS32610
* - signifies additional suffixes are required to complete part numbers
Bussmann
Fuseblock/Holder
Adapter Comments
Bussmann

Agency Information
Bussmann

DIN is a non-governmental organization established in Germany. The purpose of the DIN organization is to
promote development of standardization and related activities. The organization is dedicated to the develop-
ment of the standards that are critical to the European market. In this spirit, DIN also represents the German
view in development of European standards organizations such as CEN and CENELEC. There are over
12,000 DIN standards. The DIN standards cover a wide range of topics, including plastics, materials testing,
electrical industry and others . Below are the DIN standards referenced in this catalog, along with a brief
description of the standard.
DIN 46433
Rectangular Wires and Rectangular Bars, Drawn, with Radiused Edges; Dimensions
DIN 43671
Copper busbars; design for continuous current
DIN 1759
Rectangular Bars of Copper and Wrought Copper Alloys, Drawn, With Sharp Edges - Dimensions,
Permissible Variations, Static Values
DIN 50022
Specification for Low Voltage Switchgear and Controlgear for Industrial Use - Mounting Rails - Top Hat Rails
35mm Wide for Snap-on Mounting of Equipment - SEE BS 5584
BS 5584
Specification for Low Voltage Switchgear and Controlgear for Industrial Use - Mounting Rails - Top Hat Rails
35mm Wide for Snap-on Mounting of Equipment - IDENTICAL to EN 50022
DIN 46234
Terminal ends for solderless connections; ring type, without insulating sleeve, for copper conductors
DIN EN 60439, PART 1 (VDE 0660 PART 500 OR IEC 60439-1
Specification for Low-Voltage Switchgear & Controlgear Assemblies - Specification for Type-Tested & Partially
Type-Tested Assemblies); German version
DIN VDE 0110-1 (HD 625.1 S1)
Insulation Co-ordination for Equipment within Low-Voltage Systems - Fundamental Requirements
DIN 46235
Cable lugs; for compression connections, cover plate type, for copper conductors
43
Bussmann

Agency Information
Part Number Part Number
PDS01009
PDS01010
PDS01011
PDS01012
PDS01017 X X
PDS01019 X X
PDS01020-LR X X
PDS01037
PDS01038
PDS01039
PDS01040
PDS01041
PDS01042
PDS01043
PDS01044
PDS01046
PDS01047 X X
PDS01048
PDS01053
PDS01068 X X X
PDS01068-3 X X X
PDS01092
PDS01141
PDS01191
PDS01194
PDS01199 X X
PDS01200
PDS01201
PDS01202
PDS01203 X X X
PDS01203-3 X X X
PDS01205
PDS01206
PDS01249
PDS01250
PDS01284 X X X
PDS01284-3 X X X
PDS01285 X X X
PDS01285-3 X X X
PDS01287 X X
PDS01287-3 X X
PDS01289 X X X
PDS01289-3 X X X
PDS01290 X X X
PDS01290-3 X X X
PDS01318 X x
PDS01319
PDS01347
PDS01348
PDS01384
PDS01412 X X X
PDS01413 X X X
PDS01484 X X
PDS01485
PDS01489
PDS01495 X X X
PDS01500 X X X
PDS01512 X X
PDS01514 X X
PDS01536
PDS01573 X X X
PDS01574-LR X X
PDS01583
PDS01586
PDS01587
PDS01590 X X X
PDS01608
PDS01609
PDS01613
PDS01618-24M
PDS01618-16M
PDS01618-8M
PDS01620-24M
PDS01620-16M
PDS01620-8M
PDS01622-24M
PDS01622-16M
PDS01622-8M
PDS01624-24M
PDS01624-16M
PDS01624-8M
PDS01625-24M
PDS01625-16M
PDS01625-8M
PDS01747 X X
PDS01748 X X
PDS01749 X X
PDS01753 X X
PDS01754 X X X
PDS01756 X
PDS01759
PDS01760 X
PDS01774 X
PDS01775
PDS01783
PDS01784
PDS01823
PDS01876
PDS01886
PDS01905
PDS01906
PDS01907
PDS01911
PDS01915
PDS01934
PDS01990
44
Bussmann

Agency Information
Part Number Part Number
PDS01996
PDS01997
PDS30807
PDS30930
PDS32002 X X X
PDS32003 X X X
PDS32007
PDS32011 X X X
PDS32060 X X
PDS32061 X X
PDS32062
PDS32065
PDS32080 X X
PDS32081 X X
PDS32082 X X X
PDS32083 X X X
PDS32086 X X
PDS32153 X X X
PDS32155 X X X
PDS32158 X X
PDS32159 X X
PDS32168 X X
PDS32213 X X X
PDS32214 X X
PDS32215 X X
PDS32216 X X
PDS32221 X X
PDS32224 X X
PDS32225 X X
PDS32227 X X
PDS32233 X X
PDS32250 X X
PDS32254 X X
PDS32255 X X
PDS32262
PDS32273 X X X
PDS32274 X X X
PDS32275 X X X
PDS32276 X X X
PDS32282 X X
PDS32294 X X X
PDS32321 X X X
PDS32329 X X X
PDS32437 X X X
PDS32447 X X X
PDS32479 X X X
PDS32480 X X X
PDS32523 X X X
PDS32524 X X X
PDS32561 X X
PDS32562 X X
PDS32563 X X X
PDS32605 X X X
PDS32606 X X X
PDS32607 X X X
PDS32608 X X X
PDS32609 X X X
PDS32610 X X X
PDS32611 X X X
PDS32612 X X X
PDS32613 X X X
PDS32702
PDS32703
PDS32707
PDS32901
PDS32902
PDS32903
PDS32904
PDS32905
PDS32920
PDS32923
PDS32924
PDS32931
PDS32932
PDS32937
PDS32938
PDS32939
PDS35016
PDS78392 X X X
PDS78393 X X X
45
Bussmann

Glossary
46
Conductor types are designated as follows:
single-core sol (solid)
stranded s (stranded)
single-core round sol (r)
stranded round s (r)
single-core sectored sol (s)
stranded sectored s (s)
flexible fl (flexible)
The following abbreviations are also used:
laminated flexible copper busbar fl. Cu
wire-end ferrules AE
All dimensions are given in millimeters, unless otherwise
stated.
Mounting rails of adaptors and clip-on fixings generally
comply with DIN EN 50022.
The information contained in this document, unless specifi-
cally stated to the contrary, is valid for the recommended
mounting position and the ambient conditions defined in
DIN EN 60 439 part 1 (VDE 0660 part 500 or IEC 60 439-
1). Plant-specific reduction factors should be taken into
account in accordance with the exact conditions of use.
The stated maximum values apply for each product in
combination with other optimised components. Air and
creepage distances must comply with the requirements of
DIN VDE 0110-1 (HD 625.1 S1). With spacings of 12 mm
(.47") these requirements are automatically satisfied at
690 V AC.
The technical information given in the product manual and
installation instructions should be noted, and the
documents retained for future reference when carrying out
modifications, maintenance or making additions to the
installation.
Bussmann reserves the right to make modifications to its
components, as the result of developments and technical
advances.
Part. no. Page Part. no. Page Part. no. Page Part. no. Page
Bussmann

INDEX
47
PDS01009.................37, 39
PDS01010.................37, 39
PDS01011 .................37, 39
PDS01012.................37, 39
PDS01017......37, 39, 41-42
PDS01019 ......38-39, 41-42
PDS01020-LR............38-39
PDS01025 ......38-39, 41-42
PDS01026 ......38-39, 41-42
PDS01037.................37, 39
PDS01038.................37, 39
PDS01039..................41-42
PDS01040..................41-42
PDS01041..................41-42
PDS01042..................41-42
PDS01043.................37, 39
PDS01044.................37, 39
PDS01046.................37, 39
PDS01047.....17, 19, 21, 39
PDS01048.................37, 39
PDS01053.................37, 39
PDS01068 ...3-4, 16, 18, 21
PDS01068-3................3, 18
PDS01141..................14-15
PDS01194 .......................20
PDS01199...........18, 20, 22
PDS01200..................20-21
PDS01201..................20-21
PDS01202..................20-21
PDS01203 ...3-4, 16, 18, 21
PDS01203-3................3, 18
PDS01205.................19, 21
PDS01206.................19, 21
PDS01284 ...3-4, 16, 18, 21
PDS01284-3................3, 18
PDS01285 ...3-4, 16, 18, 21
PDS01285-3................3, 18
PDS01287 ...3-4, 16, 18, 21
PDS01287-3................3, 18
PDS01289 ...3-4, 16, 18, 21
PDS01289-3................3, 18
PDS01290 ...3-4, 16, 18, 21
PDS01290-3................3, 18
PDS01318...........16, 19, 22
PDS01319...........16, 19, 22
PDS01347.......................35
PDS01348-LR.................35
PDS01412...........18, 20, 22
PDS01413......11-12, 38-39,
41-42
PDS01484..................34-35
PDS01485..................34-35
PDS01489..................34-35
PDS01495......34-35, 39, 42
PDS01500..................34-35
PDS01512...........17, 19, 21
PDS01514...........17, 19, 21
PDS01536..................11-12
PDS01573..................34-35
PDS01574-LR............34-35
PDS01583.......................20
PDS01586.................19, 21
PDS01587.................19, 21
PDS01590......11-12, 38-39,
41-42
PDS01608..................14-15
PDS01609..................14-15
PDS01613.......................20
PDS01618-16M .....2, 14-15
PDS01618-24M .....2, 14-15
PDS01618-8M .......2, 14-15
PDS01620-16M..........14-15
PDS01620-24M..........14-15
PDS01620-8M............14-15
PDS01622-16M..........14-15
PDS01622-24M..........14-15
PDS01622-8M............14-15
PDS01623-16M .....2, 14-15
PDS01623-24M .....2, 14-15
PDS01623-8M .......2, 14-15
PDS01624-16M..........14-15
PDS01624-24M..........14-15
PDS01624-8M............14-15
PDS01625-16M..........14-15
PDS01625-24M.........14, 15
PDS01625-8M............14-15
PDS01747...........17, 19, 21
PDS01748...........17, 19, 21
PDS01749...........17, 19, 21
PDS01753...........18, 20, 22
PDS01754...........18, 20, 22
PDS01756 ......38-39, 41-42
PDS01759...........16, 19, 22
PDS01760...........16, 19, 22
PDS01774.......................10
PDS01775.......................10
PDS01823..................14-15
PDS01876.......................35
PDS01886..................14-15
PDS01906...........17, 19, 21
PDS01907...........17, 19, 21
PDS01911...........17, 19, 21
PDS01915.......................10
PDS01934...........17, 19, 21
PDS01990..................14-15
PDS01996.................19, 21
PDS01997.................19, 21
PDS30807.......................28
PDS30930.......................28
PDS32002......................6-7
PDS32003......................6-7
PDS32007.................27, 31
PDS32011 .................26, 30
PDS32060.................25, 29
PDS32061.................25, 29
PDS32065.....................6, 8
PDS32080.................25, 29
PDS32081.................25, 29
PDS32082.................28, 32
PDS32083.................28, 32
PDS32086.......................26
PDS32153.................26, 30
PDS32155.................26, 30
PDS32158......................6-7
PDS32159......................6-7
PDS32168.................27, 31
PDS32213.................25, 32
PDS32214.................27, 31
PDS32215.................27, 31
PDS32216.................27, 31
PDS32221......................6-7
PDS32224.................25, 29
PDS32225.................25, 29
PDS32227.................26, 30
PDS32233.................26, 30
PDS32250.................25, 29
PDS32254.................25, 29
PDS32255.................26, 30
PDS32262.................27, 31
PDS32273.................28, 32
PDS32274.................28, 32
PDS32275.................28, 32
PDS32276.................28, 32
PDS32279......................6-7
PDS32294.................25, 29
PDS32321.................25, 32
PDS32329.................26, 32
PDS32437......................6-7
PDS32447.................25, 29
PDS32479.................25, 29
PDS32480.................25, 29
PDS32523.................28, 32
PDS32524.................28, 32
PDS32561.................26, 32
PDS32562.................26, 32
PDS32563.................25, 29
PDS32605.................25, 29
PDS32606.................26, 30
PDS32607.................26, 30
PDS32608.................26, 30
PDS32609.................26, 30
PDS32610.................26, 30
PDS32611 .................26, 30
PDS32612.................26, 30
PDS32613.................26, 30
PDS32901...................7, 28
PDS32902.......................28
PDS32903.......................28
PDS32904.......................28
PDS32905.......................28
PDS32920.......................28
PDS32923...................7, 28
PDS32924...................7, 28
PDS32931.....................6, 8
PDS32932.................27, 31
PDS32937.......................27
PDS32938.......................27
PDS32939.......................28
PDS32943.......................28
PDS78392...........11, 38, 41
PDS78393...........11, 38, 41
PDS79475...................7, 28
Bussmann

NOTES
48