Data Perhitungan

Kapasitas giling
=
2900
TCD
Sabut % tebu
=
12.5
%
Uap tekanan 18 kg/cm2
Pressure
=
18 kg/cm2
Temperatur
= 340 'C
Enthalpy
= 745 kcal/kg
Uap tekanan 17 kg/cm2
Pressure
=
17 kg/cm2
Temperatur
= 325 'C
Enthalpy
= 738 kcal/kg
Uap bekas 0.5 kg/cm2
Pressure
= 0.5 kg/cm2
Temperatur
= 150 'C
Enthalpy
= 664 kcal/kg

# KEBUTUHAN UAP BARU

POWER HOUSE
1. T/A Shinko
Power maksimal
=
Power terpakai
=
Steam consumption
=
G
= N x Steam Consmpt
=
2500
x
12
= 30000 kg/h
=
30
ton/h

3500 kW
2500 kW
12 kg/kWh

2. TA Kanis
(OFF)
Power maksimal
=
2500 kW
Power terpakai
=
0
kW
860
N x
G
=
kg/jam
h
0
860
x
=
81.00
= 0
kg/jam
= 0.00
ton/jam
Jika TA Kanis operasional, maka kebutuhan uap :
G
= 0.00
ton/jam

STASIUN GILINGAN
1. Turbin CC II (EBARA)
Power
Inlet steam
Steam chest
Power needed ( N' ) :
8 x
N' =
=

159

Steam consumption
G
= N x
=
159
= 3655.5
=
3.66

=
=
=

298 kW
15 kg/cm2
8 kg/cm2

298
15
kW
= 23.0 kg/kWh
Steam Consmpt
x
23.0
kg/h
ton/h

2 Turbin Unigrator (DRESER REND)

Power
=
820 kW
Inlet steam
=
15 kg/cm2
Steam chest
=
8 kg/cm2
Power needed ( N' ) :
8 x
N' =
=

437

Steam consumption
G
= N x
=
437
= 10059
= 10.06

820
15
kW
= 23.0 kg/kWh
Steam Consmpt
x
23.0
kg/h
ton/h

71

Hasil perhitungan kebutuhan uap

3 Turbin Penggerak Gilingan I (DRESER REND)

Power
=
328 kW
Inlet steam
=
15 kg/cm2
Steam chest
=
10 kg/cm2
Power needed ( N' ) :
10 x
N' =
=

219

Steam consumption
G
= N x
=
219
= 3717.3
=
3.72

328
15
kW
= 17.0 kg/kWh
Steam Consmpt
x
17.0
kg/h
ton/h

4 Turbin Penggerak Gilingan II (DRESER REND)

Power
=
328 kW
Inlet steam
=
15 kg/cm2
Steam chest
=
8 kg/cm2
Power needed ( N' ) :
8 x
N' =
=

175

Steam consumption
G
= N x
=
175
= 2973.9
=
2.97

328
15
kW
= 17.0 kg/kWh
Steam Consmpt
x
17.0
kg/h
ton/h

Total kebutuhan uap stasiun gilingan :

G
= 20.41 ton/jam
STASIUN KETEL
1. TU penggerak FWP KU. Stork I
Daya turbin
=
75 HP
=
Asumsi tenaga terpakai =
95 %
Tekanan uap masuk
=
17 kg/cm2
Kebutuhan uap :
860
N x
G
=
kg/jam
h
860
1
x ## x
=
73.66
= 589.54 kg/jam
=
0.59 ton/jam
2 TU penggerak FWP KU. Stork II
Daya turbin
=
75 HP
=
Asumsi tenaga terpakai =
95 %
Tekanan uap masuk
=
17 kg/cm2
Kebutuhan uap :
860
N x
G
=
kg/jam
h
860
1
x ## x
=
73.66
= 589.54 kg/jam
=
0.59 ton/jam
3 Turbin penggerak IDF JTA
Power
=
Asumsi tenaga terpakai =
Tekanan uap masuk
=
Kebutuhan uap :
860
N x
G
=
h
1
x ## x
=
81.00
= 1667.29 kg/jam
=
1.67 ton/jam

174 kW
95 %
18 kg/cm2
kg/jam
860

56.0 kW

56.0 kW

4 Turbin penggerak FDF JTA

Power
=
Asumsi tenaga terpakai =
Tekanan uap masuk
=
Kebutuhan uap :
860
N x
G
=
h
1
x ## x
=
81.00
= 565.34 kg/jam
=
0.57 ton/jam

59 kW
95 %
18 kg/cm2
kg/jam
860

5 Turbin Penggerak FWP JTA

Power
=
59 kW
Asumsi tenaga terpakai =
95 %
Tekanan uap masuk
=
18 kg/cm2
Kebutuhan uap :
860
N x
G
=
kg/jam
h
860
1
x ## x
=
81.00
= 565.34 kg/jam
=
0.57 ton/jam
6 Uap Pemanas Deaerator
Kondisi uap pemanas :
Tekanan uap
=
17
Temperatur uap
=
325
Enthalpy
=
738
Air pengisi ketel :
m ( JTA )
= 35.2 + 0.1
m ( Stork I )
=
16 + 0.1
m ( Stork II )
=
16 + 0.2
T in
=
75
T out
=
100
Cp
=
1.007
Kebutuhan uap pemanas deaerator :
Q (CC)
= m x
Cp
x
= 11 x
1.007
= 270.39 kJ/dtk
G (CC)
= Q/h
270.39
x 3600
=
738
x 1000
=
1.32 ton/jam
Q (St I)

G (St I)

Q (St II)

G (St II)

kg/cm2
'C
kJ/kg
x 35
x 16
x 16
'C
'C
kJ/kg'C
T
x

= m x
Cp
x T
= 5
x
1.007
x
= 123.08 kJ/dtk
= Q/h
123.08
x 3600
=
738
x 1000
=
0.60 ton/jam
= m x
Cp
x T
= 5
x
1.007
x
= 123.08 kJ/dtk
= Q/h
123.08
x 3600
=
738
x 1000
=
0.60 ton/jam

ton/jam
ton/jam
ton/jam

=
=
=

11 kg/dtk
4.9 kg/dtk
4.9 kg/dtk

100

75

100

75

100

75

Kebutuhan uap pemanas deaerator :

G
=
2.52 ton/jam

Total kebutuhan uap ST. Ketel

G
=
6.50 ton/jam
MESIN UAP DI STASIUN TENGAH
Tenaga yang diperlukan ( T ), Hugot 1972, p.825 :
T
= 0.0736 x V
x n
(HP)
3
V
= volume silinder dalam ft
2
= S
x
L
=
0.785 x D
L
= panjang langkah dalam ft

= Rpm mesin uap

Kebutuhan uap :
G

Eff.th =

## x
T
ton/jam
h x Eff.th x 1000
0.6 (slide valve engine,Tromp)

Data perhitungan
Uap baru tekanan rendah:
Pressure
=
7
Temperatur
=
180
Enthalpy
=
668
Uap bekas :
Pressure
=
0.5
Temperatur
=
115
Enthalpy
=
647
Mesin Uap
MU pompa vakum BP
MU pompa vakum KP

kg/cm2
'C
kcal/kg
kg/cm2
'C
kcal/kg
L
2.62
2.62

D
1.64
1.64

n
60
60
Total

V
11.06
11.06

UAP BARU UNTUK SERVICE STEAM

1 Untuk Lain-lain
Asumsi
= 2%Tebu
Kebutuhan uap :
2% x
2900
G
=
24
= 2.4 ton/jam
# KEBUTUHAN UAP BEKAS
Dasar Perhitungan :
Kapasitas
Nira Mentah % Tebu
Brix Nira Mentah
Nira Encer % Tebu
Brix Nira Encer
Brix Nira Kental
Panas laten ( r ) Ube 0.5 kg/cm2
Panas laten ( r ) Uni 0.25 kg/cm2

=
=
=
=
=
=
=
=

2900
100
12.5
105
11.5
64
531
535

TCD
%
%
%
%
%
kcal/kg
kcal/kg

1. Pemanas Pendahuluan ( Juice Heater )

J x C x ( t2 - t1 )
G
=
rxp
J
= berat NM%T
= 120.83 ton/jam
C
= panas jenis NM
= ( 1 - 0.006 bnm )
= 0.9993 kcal/kg'C
p
= faktor kehilangan panas pada heater
=
0.95 ( Hugot p.449 )
Pemanas Pendahuluan I :
120.83 x
0.9993
G
=
531 x
= 10.771 ton/jam Ube

x
0.95

75

30

Pemanas Pendahuluan II :
120.83 x
0.9993
G
=
531 x
= 7.1807 ton/jam Ube

x
0.95

105

75

Total kebutuhan Uap untuk Pemanas Pendahuluan :

G
= 17.952 ton/jam
2. Badan Penguapan ( Evaporator )
Data Luas Pemanas ( LP ) :
2
BP 1
= ## m
2
BP 2
= ## m
2
BP 3
= ## m
2
BP 4
= ## m
2
BP 5A
= ## m
2
BP 5B
= ## m
2
LP terbesar
=
4025 m

T
48.86
48.86

G
2.45
2.45
4.90

LP terkecil
E

=
E
J

=
=

3550

m2

bne
)
bnk
= jumlah air yang diuapkan ( ton/jam )
= berat NE%T
=
127 ton/jam
11.5
127 x
(
1
)
64
104.08 ton/jam
J

Jika BP 1 /BP 2 sebagai badan pertama :

1000
G
=
x
104.08
3550
= 29.32 ton/jam
3. Pan Masakan
Dari perhitungan material balance didapatkan data sbb :
% Brix Strop
Masakan
% Tebu
% Brix
/Klare
Masakan A
20.17
93
81
Masakan C
5.01
95
86.5
Masakan D
9.55
98
80.0

Faktor cuci
1.27
1.32
1.38

Kebutuhan uap pemanas Masakan A :

G

KG

Mas.A%T

120.83

0.2017

16.192 ton/jam

%BrixMas.A
%BrixNK
0.93
0.64

%BrixMas.A

faktor cuci

0.93

1.27

%BrixMas.C

faktor cuci

0.95

1.32

Kebutuhan uap pemanas Masakan C :

G

KG

x Mas.C%T

120.83

1.7807 ton/jam

0.0501

%BrixMas.C
%BrixStropA
0.95
0.81

Kebutuhan uap pemanas Masakan D :

G

KG

120.83

3.14

x Mas.D%T

0.0955

%BrixMas.D
(%BrixStropC+%BrixKlareD)/2
0.98
0.8325

ton/jam

Total kebutuhan uap pemanas Pan Masakan :

G
= 21.113 ton/jam
NERACA UAP BARU
Produksi Uap Baru (Steam flow)
ton/jam
KU JTA
35
KU Stork I
16
KU Stork II
16

Total Produksi

67.15

Pemakaian Uap Baru

ST. Listrik
ST. Gilingan
ST. Ketel
ST. Tengah
Service steam
Losses
5%
Surplus/(minus)
Total Pemakaian

ton/jam
30.00
20.41
6.50
4.90
2.4
3.21
-0.28
67.15

Perbandingan jumlah uap sebelum dan sesudah desuperheater :

h1 ( 0.5 ; 150 )
=
664 kcal/kg
h2 ( 0.5 ; 120 )
=
650 kcal/kg
r sprayer
=
538 kcal/kg
G2

G1

G2

G1

G2
G1

=
:

G1
G2

x
=

G1

G1

(
1

1
:

NERACA UAP BEKAS

Produksi Uap Bekas

h1
r
( 664
538
+
0.026
1.026

ton/jam

h2

650

Pemakaian Uap Bekas

ton/jam

%BrixMas.D

0.98

ST. Listrik
ST. Gilingan
ST. Ketel
ST. Tengah dan Puteran

30.78
20.94
6.67
5.03

Pemanas Pendahuluan
Badan Penguapan
Pan Masakan
Losses
5%
Surplus/(minus)

17.95
29.32
21.11
3.42
-8.4

Total Produksi

63.41

Total Pemakaian

63.41

Bleeding untuk PP dan

VP belum diperhitungkan

860

x
h

kg/jam

2500
860
x
81.00
= 26543 kg/jam
= 26.54
ton/jam
=

Kebutuhan uap turbin :

G =
N' x 860
h
=
0
x 860
###

kg/jam

faktor cuci

1.38

itungkan